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WX9 ASD Installation and Operation Manual

3

Handling and Storage

•

Use proper lifting techniques when moving the ASD, including properly sizing up the load, getting
assistance, and using a forklift if required.

•

Store in a well-ventilated location and preferably in the original packaging if the equipment will not
be used upon receipt.

•

Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid
temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles.

•

The storage temperature range of the

WX9 ASD

is 32° to 104° F (0° to 40° C). Thermal

specifications are model-specific.

•

DO NOT

store the unit in places that are exposed to outside weather conditions (i.e., wind, rain,

snow, etc.).

•

Store in an upright position.

Disposal

Never dispose of electrical components via incineration. Contact your state environmental agency for
details on disposal of electrical components and packaging in your area.

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Summary of Contents for WX9 ASD

Page 1: ...WX9 ASD Install Op Manual TOSHIBA WX9 ASD INSTALLATION OPERATION MANUAL DN 68940 000 March 2014 ...

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Page 3: ...DN 68940 000 March 2014 WX9 ASD Installation Operation Manual ...

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Page 5: ...s a very powerful tool yet surprisingly simple to operate The user friendly Electronic Operator Interface EOI has an easy to read LCD screen and a high intensity LED display The EOI provides easy access to the many monitoring and programming features of the WX9 ASD The WX9 ASD uses digitally controlled pulse width modulation The programmable functions may be accessed via the Program Menu via Direc...

Page 6: ... contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without the prior written consent of Toshiba International Corporation may void all warranties and may void the UL CSA listing or other s...

Page 7: ...describe the warning labels and symbols that are used on the device and throughout the manual Read the manual completely before installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in imper...

Page 8: ...roducts and services please visit our website at www toshiba com ind TOSHIBA INTERNATIONAL CORPORATION WX9 Adjustable Speed Drive Please complete the Warranty Card supplied with the WX9 ASD and return it to Toshiba International Corporation by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the follo...

Page 9: ...recautions 5 Power Connections Precautions 5 Protection 6 Residual Voltage Warning 7 System Integration Precautions 8 Personnel Protection 8 System Setup Requirements 9 Operational and Maintenance Precautions 10 Motor Characteristics 11 Motor Autotuning 11 Pulse Width Modulation Operation 11 Low Speed Operation 11 Overload Protection Adjustment 11 Operation Above 60 Hz 12 Power Factor Correction 1...

Page 10: ...c Operator Interface 31 EOI Operation 31 Battery Backup 31 EOI Features 32 LED LCD Screens 33 Using the LCD Screen 34 EOI Remote Mounting 35 Remote Mounting Hardware 35 Remote Mounting Installation Precautions 35 Remote Mounting Using the Mounting Kit 35 Remote Mounting without the Mounting Kit 37 System Operation 38 Startup Wizard 38 Operation Local 38 Default Setting Changes 39 Changing Default ...

Page 11: ...nu Navigation 48 Startup Wizard Requirements 66 Direct Access Parameter Information 69 Direct Access Parameters Numbers 69 Alarms Trips and Troubleshooting 187 User Notification Codes 188 Alarms 189 Trips Faults 192 Viewing Trip Information 198 Clearing a Trip 198 Enclosure Dimensions and Ordering Information 199 Enclosure Dimensions 200 Voltage Current Specifications 202 Cable Terminal Specificat...

Page 12: ...iv WX9 ASD Installation and Operation Manual ...

Page 13: ...at a potentially hazardous situation exists that if not avoided or if instructions are not followed precisely could result in serious injury to personnel or loss of life The word CAUTION preceded by the Safety Alert Symbol indicates that a potentially hazardous situation exists that if not avoided or if instructions are not followed precisely may result in minor or moderate injury The word CAUTION...

Page 14: ...driven and the hazards involved Be able to recognize and properly address hazards associated with the application of motor driven equipment Be trained and authorized to safely energize de energize ground lock out tag out circuits and equipment and clear faults in accordance with established safety practices Be trained in the proper care and use of protective equipment such as safety shoes rubber g...

Page 15: ...ion Avoid storage locations with extreme temperatures rapid temperature changes high humidity moisture dust corrosive gases or metal particles The storage temperature range of the WX9 ASD is 32 to 104 F 0 to 40 C Thermal specifications are model specific DO NOT store the unit in places that are exposed to outside weather conditions i e wind rain snow etc Store in an upright position Disposal Never...

Page 16: ...re vibration heat humidity dust fibers metal particles explosive corrosive mists or gases or sources of electrical noise are present The installation location shall not be exposed to direct sunlight Allow proper clearance spaces for installation DO NOT obstruct the ventilation openings Refer to the section titled Installation and Connections on pg 14 for additional information on ventilation requi...

Page 17: ...I F E Turn off and lock out tag out all power sources before proceeding to connect the power wiring to the equipment Ensure that all power sources are turned off and isolated in accordance with established lock out tag out procedures before connecting the three phase power source wiring to the ASD input terminals and connect the ASD output terminals to a motor of the correct voltage and type for t...

Page 18: ... 42 EC It is also a requirement that the system have an Emergency Off function that meets the requirements of EN ISO 13850 2008 and that any local or regional requirements must be met It is the responsibility of the ASD installer maintenance personnel to set up the Emergency Off braking system of the ASD The function of the Emergency Off braking function is to remove output power from the ASD in t...

Page 19: ...tionship of MCCB1 to the total circuit is shown in Figure 1 Figure 1 MCCB1 circuit breaker placement in the WX9 ASD system DANGER T2 X2 T1 X1 240 VAC TB6 1 TB6 8 8FU3 CPT1 T1 T2 T3 L1 L2 L3 Junction Box L1 L2 L3 A B C Customer Provided 460V 3 60 Hz MCCB3 L2 L1 3 Phase Input to the WX9 ASD MCCB1 Always energized Not affected by MCCB1 switch position MCCB1 effective at remainder of system Ensure tha...

Page 20: ...ion specific system integration information if required Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel ONLY A thorough understanding of the ASD will be required before the installation operation or maintenance of the ASD Rotating machinery and live conductors can be hazardous and shall not come into contact with personnel Personnel should be p...

Page 21: ...ctedly A familiarity with the Auto Restart and Retry settings is a requirement to use this product The setup procedures included within this manual may require a Reset before performing the procedure Application specific settings may then be performed The pre Reset conditions may be saved see F007 There may be thermal or physical properties or ancillary devices integrated into the overall system t...

Page 22: ...ed time for each ASD typeform is indicated with a cabinet label Ensure that the ASD power has been turned off and wait at least the minimum time indicated on the enclosure mounted label before coming into contact with any circuits Qualified Personnel shall verify that the system capacitors have completely discharged DO NOT attempt to disassemble modify or repair the ASD Contact the TIC Customer Su...

Page 23: ...eform generated by the WX9 ASD approaches that of a perfect sine wave however the output waveform is slightly distorted For this reason the motor may produce more heat noise and vibration when operated by a WX9 ASD than when operated directly from commercial power Low Speed Operation Operating a general purpose motor at lower speeds may cause a decrease in the cooling ability of the motor Reducing...

Page 24: ...quency may be lowered to compensate for this undesirable condition see Program Special Carrier Frequency PWM Carrier Frequency Note For proper operation the carrier frequency must be 2 2 kHz or above except when operating in the Constant Torque Variable Torque or the 5 Point Setting modes See F300 for more information on setting the carrier frequency for normal operation and for setting the carrie...

Page 25: ...vel of input voltage to a WX9 ASD that is beyond that which the WX9 ASD is rated The input voltage may be stepped down when required with the use of a step down transformer or some other type of voltage reduction system Using Vector Control Using Vector Control enables the system to produce very high torque over the entire operating range even at extremely low speeds Vector Control may be used wit...

Page 26: ...equirements on pg 66 for additional information Installation Notes DO NOT apply commercial power to the output terminals U T1 V T2 or W T3 If an output contactor is used for bypass operation it must be interlocked such that commercial power is never applied to the output terminals of the ASD U T1 V T2 or W T3 If a secondary magnetic contactor MC is used between the output of the ASD and the motor ...

Page 27: ...Interface problems may occur when an ASD is used in conjunction with some types of process controllers Signal isolation may be required to prevent controller and or ASD malfunction contact the TIC Customer Support Center or the process controller manufacturer for additional information about compatibility and signal isolation Use caution when setting the output frequency Over speeding a motor decr...

Page 28: ...to the holes of the enclosure ASDs produce high frequency noise steps must be taken during installation to avoid the negative effects of noise Listed below are some examples of measures that will help to combat noise problems Separate the input and output power conductors of the main circuit DO NOT install the input and output wires in the same duct or in parallel with each other and DO NOT bind t...

Page 29: ...abel before coming into contact with any circuits Power Connection Requirements Connect the three phase input power of the correct voltage to the input terminals of the ASD at R L1 S L2 and T L3 see Figure 4 for the typical electrical connection scheme and Figure 5 on pg 18 for the terminal locations Connect the output of the ASD to the motor from the ASD terminals U T1 V T2 and W T3 The input and...

Page 30: ...agram Figure 5 WX9 ASD Three Phase Input Output Terminals Note Connection shown is the typical three phase input connection to the WX9 ASD See the drawings supplied with the received ASD for specifics on the connectivity of the device being connected 3 Phase Input R S T 3 Phase Output U V W ...

Page 31: ...her Use shielded wires or twisted wires for the control circuits Ensure that the grounding terminals G E of the ASD are securely connected to ground Install noise filters as required Lead Length Specifications Adhere to the NEC and any local codes during the installation of ASD motor systems Excessive lead lengths may adversely effect the performance of the motor Special cables are not required Le...

Page 32: ...tion Figure 10 on pg 28 RES Reset Multifunctional programmable discrete input Resets a faulted ASD F Forward Multifunctional programmable discrete input R Reverse Multifunctional programmable discrete input S1 Preset Speed 1 Multifunctional programmable discrete input S2 Preset Speed 2 Multifunctional programmable discrete input S3 Preset Speed 3 Multifunctional programmable discrete input S4 Emer...

Page 33: ... F670 and F005 for more information on the FM and AM terminal adjustments SW1 0 1 mA 4 20 mA SW2 0 1 mA 4 20 mA The remaining input and output terminals of the Terminal Board are shown below For more information on these terminals see pg 20 and pg 22 RR P24 RES F A R S1 S2 S3 S4 C OUT1 T o C o n t r o l B o a r d CN7A TB3 TB4 TB2 A C OUT2 ST CC CC CC CC RX PP VI FP FLC FLB FLA ...

Page 34: ...n command The F terminal is activated by connecting CC to this terminal Sink mode A connection to CC provides a forward run command for the duration of the activation This input terminal may be programmed to any of the functions listed in Table 10 on pg 182 see F111 R The default terminal assignment is Reverse run As the default setting this terminal provides a reverse run command The R terminal i...

Page 35: ...or speed control or select VI II at F420 for torque control The VI terminal receives a 0 10 VDC input signal that controls the output 0 0 Maximum Frequency speed output or the 250 250 torque output Terminal scaling is accomplished via F201 F206 The gain and bias of this terminal may be adjusted for application specific suitability see F470 and F471 See the above note for additional information abo...

Page 36: ...his output terminal produces an output current or voltage that is proportional to the output frequency of the ASD or of the magnitude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 11 on pg 186 For additional information on this terminal see F005 FLA One of two normally open contacts that under user defined conditions connects to FL...

Page 37: ...tion Communication Settings Consult the ASD NANOCOM User Manual P N 10572 1 000 000 for a complete listing of the setup requirements Half or full duplex communications is available when using RS232 RS485 communications The jumpers at the JP1 and the JP2 connectors may be moved from one position to the other to facilitate either half or full duplex operation If no jumpers are used the system will o...

Page 38: ...N 53840 for more information on the WX9 ASD communications protocol and system configuration requirements CN3 Pinout CN3 is used for RS232 RS485 serial communications Pin CNU1 Pinout Control Board CNU1A Pinout EOI Pin CNU2 Pinout Control Board CNU2A Pinout EOI 1 P24 P24 1 P24 P24 2 Gnd Gnd 2 Gnd Gnd 3 Tx RXA 3 Rx Tx 4 Rx TXA 4 Gnd Gnd 5 Rx TXB 5 Tx Rx 6 Tx RXB 6 Gnd Gnd 7 RS232 RS485 CNU3 7 Open O...

Page 39: ...ctor of the Control Board see Figure 9 on pg 25 Table 5 CN7 pinout assignments Default settings listed for the programmable terminals Pin Number CN7 Pinout Pin Number CN7 Pinout 1 PP 14 II 2 FL 15 S1 3 VI 16 R 4 RR 17 S3 5 FM 18 S2 6 RX 19 N15 7 FP 20 S4 8 AM 21 P15 9 OUT1 22 P24 10 OUT2 23 CC 11 ST 24 CC 12 RES 25 CC 13 F Note Open collector output ...

Page 40: ...ircuit Configurations Figure 10 Discrete Input Figure 11 RR Input Figure 12 RX Input Figure 13 VI II Input Figure 14 P24 Output Figure 15 PP Output Figure 16 OUT1 OUT2 Output Figure 17 FP Output Figure 18 AM FM Output Figure 19 Fault Relay during fault ...

Page 41: ...ront door is closed and all enclosure panels are securely fastened All personnel are clear of the area of the installation and the driven equipment Save User Settings Use the following table to record any changed parameters for future reference Table 6 ASD Parameter Changes by Installer Maintenance Personnel ASD ID__________Name ______________________Date _______ Notes Param Number Parameter Name ...

Page 42: ...ced to CC The AM FM and II analog input terminals are referenced to the respective negative terminals The FP PP and P24 output terminals are referenced to CC Note See Figure 2 on pg 15 for an alternative ST to CC activation configuration Note When connecting multiple wires to the PA PB PC or PO terminals DO NOT connect a solid wire and a stranded wire to the same terminal ...

Page 43: ...ation Battery Backup The EOI is equipped with a battery backup system The function of the backup system is to retain the EOI SRAM programming in the event of a power outage or if an EOI removal and installation from one system to another is required without the loss of programming Listed below are the items retained by the battery backup system Trip History EOI Contrast Real time Clock Information...

Page 44: ...o the previous level of the menu tree toggles between the EOI Command screen and the Frequency Command screen or cancels changes made to a field if pressed while still in the reverse video mode dark background light text The three functions are menu specific RUN Key Issues the Run command while in the Hand mode The RUN key LED illuminates green while stopped and red while running or exciting the m...

Page 45: ...t frequency is displayed During an active alarm the display toggles to and from the running frequency and the active alarm During an active fault the fault is displayed Loss of the ST to CC connection flashes Off LED Character Font Information Characters displayed on the LED screen will be of the seven segment format Not all alpha numeric characters are used with the LED screen Listed to the right...

Page 46: ...nd screen is reached Once the Frequency Command screen is reached additional ESC entries will toggle the system to and from the Frequency Command screen and the EOI Command menu Note Changes carried out from the EOI Command screen will be effective for EOI controlled ASD operation only See the section titled EOI Command RS232 RS485 Menu on pg 44 for additional information on EOI Command Mode opera...

Page 47: ...uring the front cover of the ASD Remote Mounting Using the Mounting Kit Note See Figure 25 on pg 36 for the dimensions and the item locations referenced in steps 1 7 1 At the EOI mounting location mark the 4 60 by 4 50 hole and the four 11 32 screw holes 2 Cut the 4 60 by 4 50 rectangular mounting hole 3 Drill the four 11 32 screw holes for the Bezel Plate mount 4 Attach and secure the Bezel Plate...

Page 48: ...36 WX9 ASD Installation and Operation Manual Figure 25 Remote Mounting Dimensions inches millimeters Figure 26 Front Panel Removal Front Panel Connector Assembly ...

Page 49: ... using a flathead screwdriver release the upper retaining tabs of the EOI panel Then pivot the EOI assembly away from the ASD and lift see Figure 26 5 Remove the EOI from the Front Panel Assembly of step 4 discard the assembly 6 Attach and secure the EOI to the front side of the mounting location using the four 6 32 x 5 16 pan head screws the 6 split lock washers and the 6 flat washers 7 Install t...

Page 50: ...of the Motor 3 The Upper Limit Frequency 4 The Lower Limit Frequency 5 Adjust Accel Decel Automatically if Yes continue from step 8 6 The Acceleration Time 7 The Deceleration Time 8 The Volts Per Hertz Setting 9 The Motor Current Rating 10 The Command Source 11 The Frequency Command Source Click Finish to load the settings of the Startup Wizard into the ASD Application specific programming may the...

Page 51: ...the section titled Direct Access Parameter Information on pg 69 Viewing Changed Parameters A listing of all parameters that have been changed from the factory default setting may be viewed sequentially by accessing the Changed From Default screen Program Utilities Changed From Default Note Parameter F201 was changed to create the example shown below in Figure 28 The Changed From Default feature al...

Page 52: ...s used for Command control unless the Override Operation feature is enabled The source of the Command control signal may be selected by The F003 setting Placing a signal source in the Override Mode via communications or Placing the EOI in the Hand mode places only the RS232 RS485 or the TTL in the Override Mode Command Control Selections The following is a listing and descriptions of the Command M...

Page 53: ...II cannot use both simultaneously 2 RR default setting 0 to 10 volt DC analog input connected to RR 3 RX 10 to 10 volt DC analog input connected to RX 4 RX2 10 to 10 volt DC analog input connected to RX2 5 CN8 Allows for Frequency control input via the CN8 connector of the Control Board 6 Binary BCD Option Allows for discrete input terminal input to control the ASD output 7 Common Serial TTL To us...

Page 54: ...rarchy The Override control setting supersedes the setting of the Command mode setting F003 and the Frequency mode setting F004 However the F003 and F004 settings will be used in the event that the scan returns the condition that none of the listed items have the Override feature enabled Note The Terminal Board is placed in the Override mode for Command functions by assigning a discrete terminal t...

Page 55: ...operating in the Hand mode Hand Auto LED is illuminated the running frequency of the motor may be set from the Frequency Command screen Using the Rotary Encoder enter the Frequency Command value and then press the RUN key The motor will run at the Frequency Command speed which may be changed while running Alarm Fault Screen Alarms and Faults are displayed as they are incurred During an active alar...

Page 56: ...of F603 V f Group One of four V f profiles may be selected and run Each V f profile is comprised of four user settings Base Frequency Base Frequency Voltage Manual Torque Boost and Motor Overload Protection Expanded descriptions of these parameters may be found in the section titled Direct Access Parameter Information on pg 69 see V f Switching Profile Acc Dec Group One of four Acc Dec profiles ma...

Page 57: ...the WX9 ASD Output Voltage Displays the Output Voltage as a percentage of the rated capacity of the WX9 ASD Discrete Input Terminals Displays the status activated reverse video of the discrete input terminals of the Terminal Board Discrete Output Terminals Displays the status activated reverse video of the discrete output lines of the Terminal Board OUT1 OUT2 FL Displays the status of the discrete...

Page 58: ...e potentiometer input VI II Displays the VI II signal level as a percentage of the full range of the VI II value Note The VI II input represents two analog inputs and terminals The VI input terminal is used for a 0 10 VDC analog signal and the II input terminal is used for current loop applications such as with a 4 20 mA signal Either may be used as a frequency or torque command source however the...

Page 59: ...The selected items along with their real time values are displayed on the Frequency Command screen while the WX9 ASD is running Not all Monitor Mode items are available for display on the Frequency Command screen The available items are underlined on pg 45 Any two of the underlined items may be selected from the listing at Program Utilities Main Monitor Selections Select an item from the Monitor 1...

Page 60: ...y F013 V f Pattern F015 Standard Mode Selection Command Mode Selection F003 Frequency Mode 1 F004 Frequency Mode 2 F207 Frequency Priority Selection F200 Frequency Mode Priority Switching Frequency F208 Acc Dec 1 Settings Acceleration Time 1 F009 Deceleration Time 1 F010 S Curve Acceleration Deceleration Pattern 1 F502 Automatic Acceleration Deceleration Selection F000 Motor Set 1 Base Frequency 1...

Page 61: ...etting N A Changed From Default See the section titled Default Setting Changes on pg 39 N A Save Restore Wizard Save or Restore EOI User Settings N A Prohibition Hand Auto Key Command Override N A Hand Auto Key Frequency Override Skip Uninitialized Parameters in the Changed From Default Window Prohibit Initializing User Parameters During Typeform Initialization F709 Alarm Prohibition Over Current ...

Page 62: ...on F113 Input Terminal 4 RES Function F114 Input Terminal 5 S1 Function F115 Input Terminal 6 S2 Function F116 Input Terminal 7 S3 Function F117 Input Terminal 8 S4 Function F118 Input Terminal 9 LI1 Function F119 Input Terminal 10 LI2 Function F120 Input Terminal 11 LI3 Function F121 Input Terminal 12 LI4 Function F122 Input Terminal 13 LI5 Function F123 Input Terminal 14 LI6 Function F124 Input ...

Page 63: ...s Low Speed Signal Output Frequency F100 Speed Reach Frequency F101 Speed Reach Detection Band F102 FP Terminal Settings Pulse Output Function F676 Pulse Output Frequency F677 Input Special Functions ST Signal Selection F103 Forward Reverse Run Priority When Both Are Closed F105 Input Terminal Priority Selection F106 16 Bit Binary BCD Input Selection F107 Line Power Switching Commercial Power ASD ...

Page 64: ...154 OUT5 Off Delay F164 OUT6 On Delay F155 OUT6 Off Delay F165 OUT7 On Delay F156 OUT7 Off Delay F166 FREQUENCY Analog Filter Analog Input Filter F209 Speed Reference Setpoints VI II Point 1 Frequency F202 VI II Reference Point 1 F201 VI II Point 2 Frequency F204 VI II Reference Point 2 F203 VI II Bias F470 VI II Gain F471 RR Point 1 Frequency F211 RR Reference Point 1 F210 RR Point 2 Frequency F2...

Page 65: ...nt 1 F228 BIN Point 2 Frequency F231 BIN Reference Point 2 F230 PG Point 1 Frequency F235 PG Reference Point 1 F234 PG Point 2 Frequency F237 PG Reference Point 2 F236 Jog Settings Jog Frequency F260 Jog Stop Pattern F261 Forward Reverse Disable Forward Reverse Disable F311 Preset Speeds Preset Speed 1 F018 Preset Speed 2 F019 Preset Speed 3 F020 Preset Speed 4 F021 Preset Speed 5 F022 Preset Spee...

Page 66: ...Speed 1 F381 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 2 F382 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 3 F383 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 4 F384 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 5 F385 Direction Acc Dec Group V f Group Torque Limit Group Program Menu Navigation Primary Menu Sub M...

Page 67: ... 8 F388 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 9 F389 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 10 F390 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 11 F391 Direction Acc Dec Group V f Group Torque Limit Group Preset Speed 12 F392 Direction Acc Dec Group V f Group Torque Limit Group Program Menu Navigation Primary Menu Sub Men...

Page 68: ... used Dynamic Braking Selection F304 Dynamic Braking Resistance F308 Continuous Dynamic Braking Capacity F309 Stall Over Voltage Limit Operation F305 Power Running Stall Continuous Trip Detection Time F452 Regenerative Braking Stall Prevention Mode Selection F453 Stall Prevention Level F601 Over Voltage Limit Operation Level F626 Over Voltage Limit Operation Level Fast F625 DC Braking DC Injection...

Page 69: ...n Start Frequency F606 Motor 150 Overload Time Limit F607 Trip Settings ASD Trip Record Retention Selection F602 Phase Loss Output Phase Failure Detection F605 Low Current Settings Low Current Trip Selection F610 Low Current Detection Current F611 Low Current Detection Time F612 Abnormal Speed Settings Abnormal Speed Detection Time F622 Over Speed Detection Frequency Upper Band F623 Over Speed Det...

Page 70: ...rque F215 RR Reference Point 2 F212 RX Input Point 1 Torque F220 RX Reference Point 1 F216 RX Input Point 2 Torque F221 RX Reference Point 2 F218 RX2 Input Point 1 Torque F226 RX2 Reference Point 1 F222 RX2 Input Point 2 Torque F227 RX2 Reference Point 2 F224 BIN Input Point 1 Torque F232 BIN Reference Point 1 F228 BIN Input Point 2 Torque F233 BIN Reference Point 2 F230 Torque Control Torque Comm...

Page 71: ...imit 3 Level F446 Regenerative Braking Torque Limit 3 Level F447 Power Running Torque Limit 4 Level F448 Regenerative Braking Torque Limit 4 Level F449 Torque Speed Limiting Torque Command Mode Selection F429 Speed Limit torque 0 Center Value Reference Selection F430 Speed Limit torque 0 Center Value F431 Speed Limit torque 0 Band F432 Speed Limit torque 0 Recovery Time F433 FEEDBACK Feedback Sett...

Page 72: ... Gain F320 Speed at 0 Drooping Gain F321 Speed at F320 Drooping Gain F322 Drooping Insensitive Torque F323 Drooping Output Filter F324 Drooping Reference F327 Load Inertia Acceleration Deceleration Torque F325 Load Torque Filter F326 Override Control Adding Input Selection F660 Multiplying Input Selection F661 CN8 Option Override Multiplication Gain F729 COMMUNICATIONS Communications Settings ASD ...

Page 73: ...2 Speed Reference Address F863 Torque Reference Station F865 Torque Reference Address F866 Fault Detect Station Number F868 Station Mode F869 S20 Reset F899 Communication Error Mode F850 Communication Error Detect Time F851 Scan Settings Command Request Disposition on Error F830 Input Reference 1 F831 Input Reference 2 F832 Input Reference 3 F833 Input Reference 4 F834 Input Reference 5 F835 Input...

Page 74: ...Constant 4 Load Inertia F405 Motor Constant 5 Leak Inductance F410 Motor Type F413 Number of Motor Poles F411 Motor Set 1 Base Frequency 1 F014 Base Frequency Voltage 1 F306 Manual Torque Boost 1 F016 Motor Overload Protection Level 1 F600 Motor Set 2 Base Frequency 2 F170 Base Frequency Voltage 2 F171 Manual Torque Boost 2 F172 Motor Overload Protection Level 2 F173 Motor Set 3 Base Frequency 3 F...

Page 75: ...F502 Acceleration Time 2 F500 Deceleration Time 2 F501 S Curve Acceleration Deceleration Pattern 2 F503 Acceleration Time 3 F510 Deceleration Time 3 F511 Acceleration Deceleration Pattern 3 F512 Acceleration Time 4 F514 Deceleration Time 4 F515 Acceleration Deceleration Pattern 4 F516 Acceleration Deceleration Pattern 1 4 Selection F504 Acc Dec Special S Pattern Acceleration Lower Limit Adjustment...

Page 76: ...eavy Load Torque During Deceleration in the Reverse Direction F340 Frequency for Automatic High Speed Operation at Light Load F341 V f Five Point Settings V f Five Point 1 Frequency F190 V f Five Point 1 Voltage F191 V f Five Point 2 Frequency F192 V f Five Point 2 Voltage F193 V f Five Point 3 Frequency F194 V f Five Point 3 Voltage F195 V f Five Point 4 Frequency F196 V f Five Point 4 Voltage F1...

Page 77: ...F486 Compensation Coefficient for Iron Loss F487 Voltage Compensation Coefficient for Dead Time F488 Dead Time Compensation F489 Dead Time Compensation Bias F490 Switching Frequency Between Current and Voltage Control F491 Optional Analog Terminal Mark F680 Current Differential Gain F454 Exciting Strengthening Coefficient F480 Control Margin Modulation for Current Vector Control F482 Control Margi...

Page 78: ...m to the Frequency Command Screen 1 Voltage and Frequency Rating of the Motor Motors are designed and manufactured for operation within a specific voltage and frequency range The voltage and frequency specifications for a given motor may be found on the nameplate of the motor Settings 2 380v 50Hz 3 460v 60Hz 2 Upper Limit Frequency This parameter sets the highest frequency that the WX9 ASD will ac...

Page 79: ...1 Variable Torque 2 Automatic Torque Boost 3 Sensorless Vector Control speed 4 Automatic Torque Boost with Automatic Energy Saving 5 Sensorless Vector Control speed with Automatic Energy Saving 6 V f 5 Point Setting opens 5 point setting screen 7 Sensorless Vector Control speed torque switching 8 PG Feedback Vector Control speed torque switching 9 PG Feedback Vector Control speed position switchin...

Page 80: ...s the source of the Frequency speed command Settings 1 VI II 2 RR 3 RX 4 RX2 option 5 CN8 Option LED Keypad 6 Binary BCD Input 7 TTL 8 RS232 RS485 9 Communication Card 10 UP DOWN Frequency 11 Pulse Input option 9 Wizard Finished This screen is the final screen of the Startup Wizard The basic parameters of the WX9 ASD have been set Click Exit to load the Startup Wizard input and to return to the Fr...

Page 81: ...w Note The setup procedures included within this section may require a Reset before performing the procedure Application specific settings may then be performed The pre Reset conditions may be saved see Type Reset F007 Note Parameter settings are preceded by the number used to select an item if using communications to write to a parameter location in memory i e F000 0 Disabled 1 Enabled Direct Acc...

Page 82: ... Access Number F003 Parameter Type Selection List Factory Default Terminal Board Changeable During Run No Frequency Mode 1 Program Fundamental Standard Mode Selection The Frequency Mode 1 setting establishes the source of the frequency control input for the ASD The Frequency Mode 2 F207 setting or the Override feature pg 42 may supersede the Frequency Mode 1 setting Settings 1 VI II 2 RR 3 RX 4 RX...

Page 83: ...be switched to allow for the full range output to be either 0 1 mA or 4 20 mA when providing an output current or either 0 1 or 1 7 5 volts when providing an output voltage at this terminal Direct Access Number F005 Parameter Type Selection List Factory Default Output Frequency Changeable During Run Yes FM Output Terminal Adjustment Program Terminal Analog Output Terminals This function is used to...

Page 84: ...s for the drive to go from 0 0 Hz to the Maximum Frequency F011 for the Acceleration 1 Profile The Acceleration Deceleration Acc Dec pattern may be set using F502 The minimum Acc Dec time may be set using F508 Note An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Automatic Acceleration Deceleration and Stall settings may lengthen the ...

Page 85: ... base frequency regardless of the Maximum Frequency setting Note This setting may not be lower than the Upper Limit Frequency setting F012 Direct Access Number F011 Parameter Type Numerical Factory Default 60 0 Changeable During Run No Minimum 30 0 Maximum 299 0 Units Hz Upper Limit Frequency Program Fundamental Frequency Settings This parameter sets the highest frequency that the ASD will accept ...

Page 86: ... 2 Automatic Torque Boost 3 Sensorless Vector Control Speed 4 Automatic Torque Boost Automatic Energy Saving 5 Sensorless Vector Control Speed Automatic Energy Saving 6 V f Five Point Setting Open Five Point Setting Window 7 Sensorless Vector Control Speed Torque Switching 8 PG Feedback Vector Control Speed Torque Switching 9 PG Feedback Vector Control Speed Position Switching Note For proper oper...

Page 87: ...geable During Run Yes Minimum 0 0 Maximum 30 0 Units Motor Overload Protection Configuration Program Protection Overload This parameter is used to protect the motor from an over current condition This parameter setting may extend the Over Voltage Limit Operation F305 time settings This parameter may be affected by the setting of the Power Running Stall Continuous Trip Detection Time F452 Settings ...

Page 88: ...ce the system in the Auto mode Hand Auto LED Off 6 Provide a Run command connect F and or R to CC Connect S1 to CC to run Preset Speed 1 S1 to CC 0001 binary With S1 S4 configured to output Preset Speeds F115 F118 0001 1111 may be applied to S1 S4 of the Terminal Board to run the associated Preset Speed If bidirectional operation is required F and R must be connected to CC and Preset Speed Operati...

Page 89: ...22 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 Maximum Upper Limit Freq F012 Units Hz Preset Speed 6 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 0110 and is identified as Preset Speed 6 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see F018 for additional informatio...

Page 90: ...he duration that the ASD output is within the F102 bandwidth Direct Access Number F101 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Upper Limit Freq F012 Units Hz Speed Reach Detection Band Program Terminal Reach Settings This parameter sets the bandwidth of the Speed Reach Frequency F101 setting Direct Access Number F102 Parameter Type Numerical Facto...

Page 91: ...lows the ASD to operate without the ST to CC connection The control terminal ST may be configured for another function or unused The Interlock with F R Terminal setting configures the F Forward and R Reverse control terminals for the secondary function of Standby Closing a set of contacts to either F or R will cause the ASD to accelerate the motor to the programmed setpoint of F or R Opening the F...

Page 92: ...ill receive priority over commands from the EOI See Jog Frequency F260 for additional information on using the Jog function See F250 F252 for additional information on DC Injection Braking Settings 0 Disabled 1 Enabled Direct Access Number F106 Parameter Type Selection List Factory Default Disabled Changeable During Run No 16 Bit Binary BCD Input Selection Program Terminal Input Special Functions ...

Page 93: ... The UP DOWN Frequency function allows for an externally supplied discrete input signal to increase or decrease the output frequency of the ASD This method uses the discrete input terminal settings UP DOWN Frequency up UP DOWN Frequency down and UP DOWN Frequency clear Activation of the Up or Down terminals increases or decreases the output frequency for the duration of the activation at the Accel...

Page 94: ...un No Input Terminal 2 R Function Program Terminal Input Terminals This parameter selects the functionality of the R input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable R terminal to one of the possible functions that are listed in Table 10 on pg 182 Direct Access Number F112 Parameter Type Selection List Factory ...

Page 95: ...ets the programmable S3 terminal to one of the possible functions that are listed in Table 10 on pg 182 Direct Access Number F117 Parameter Type Selection List Factory Default S3 Preset Speed 3 Changeable During Run No Input Terminal 8 S4 Function Program Terminal Input Terminals This parameter selects the functionality of the S4 input terminal In addition the input terminal must be specified as N...

Page 96: ...etting assigns the function of the programmable LI3 terminal to one of the user selectable functions listed in Table 10 on pg 182 Note The Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 instruction manual P N 58685 for additional information on the function of this terminal Direct Access Number F121 Parameter Type Selection L...

Page 97: ...etting assigns the function of the programmable LI6 terminal to one of the user selectable functions listed in Table 10 on pg 182 Note The Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 instruction manual P N 58685 for additional information on the function of this terminal Direct Access Number F124 Parameter Type Selection L...

Page 98: ...e output terminals must be specified as Normally Open or Normally Closed Direct Access Number F130 Parameter Type Selection List Factory Default LOW Low Speed Signal Changeable During Run No Output Terminal 2 OUT2 Function Program Terminal Output Terminals This parameter sets the functionality of the OUT2 A C output terminals to any of the possible functions that are listed in Table 11 on pg 186 T...

Page 99: ...ovide more response time to the device that is connected to the output terminals In addition the output terminals must be specified as Normally Open or Normally Closed Note The Expansion IO Card Option 1 option board P N ETB003Z is required to use this terminal See the Expansion IO Card Option 1 instruction manual P N 58685 for additional information on the function of this terminal Direct Access ...

Page 100: ...ncreased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Direct Access Number F140 Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Input Terminal 2 R Response Time Program Terminal Input Terminal Delays This parameter delays the response of the drive to any change in the R te...

Page 101: ...rical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Input Terminal 9 16 S5 S12 Response Time Program Terminal Input Terminal Delays This parameter delays the response of the drive to any change in the S5 S16 terminal input by the programmed value see waveforms at F140 The delay may be increased to provide additional electrical noise immunity or to prevent the ASD ...

Page 102: ...s Number F153 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT5 On Delay Program Terminal Output Terminal Delays This parameter delays the closing of the OUT5 output terminals by the programmed value see waveforms at F150 The delay may be increased to prevent relay chatter Direct Access Number F154 Parameter Type Numerical Factory Default...

Page 103: ... FL output terminals by the programmed value see waveforms at F160 The delay may be increased to allow the devices that are connected to FL to respond Direct Access Number F162 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT4 Off Delay Program Terminal Output Terminal Delays This parameter delays the opening of the OUT4 output terminals ...

Page 104: ...ss Number F170 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Base Frequency Voltage 2 Program Motor Motor Set 2 The Base Frequency Voltage 2 is the Motor 2 output voltage at the Base Frequency 2 F170 Regardless of the programmed value the output voltage cannot be higher than the input voltage The actual output voltage will be influenced...

Page 105: ...hould be set for the name plated frequency of the motor Direct Access Number F174 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Base Frequency Voltage 3 Program Motor Motor Set 3 The Base Frequency Voltage 3 is the Motor 3 output voltage at the Base Frequency F174 Regardless of the programmed value the output voltage cannot be higher th...

Page 106: ...Frequency should be set for the name plated frequency of the motor Direct Access Number F178 Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Base Frequency Voltage 4 Program Motor Motor Set 4 The Base Frequency Voltage 4 is the Motor 4 output voltage at the Base Frequency F178 Regardless of the programmed value the output voltage cannot b...

Page 107: ...r may be used in the Constant Torque or the Variable Torque modes only and should be adjusted gradually to improve the application specific torque requirements The Manual Torque Boost 1 setting F016 may be adjusted to improve the low frequency torque performance Note The Torque Boost setting should be adjusted gradually before attempting performance corrections using this parameter Direct Access N...

Page 108: ...F191 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum 0 0 Maximum 100 0 Units V f Five Point 2 Frequency Program Special V f Five Point Setting The V f Five Point 2 Frequency sets the frequency to be associated with the V f Five Point 2 Voltage F193 See V f Five Point 1 Frequency F190 for additional information on custom V f curves Direct Access Number F192 Parameter ...

Page 109: ...f Five Point 4 Frequency sets the frequency to be associated with the V f Five Point 4 Voltage F197 See V f Five Point 1 Frequency F190 for additional information on custom V f curves Direct Access Number F196 Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 299 Units Hz V f Five Point 4 Voltage Program Special V f Five Point Setting The V f Five Point 4 Vo...

Page 110: ...med at Frequency Mode 1 F004 and Frequency Mode 2 F207 respectively If Frequency Source 1 is selected here the ASD will follow the settings of Frequency Mode 1 F004 If Frequency Source 2 is selected here the ASD will follow the settings of Frequency Mode 2 F207 If Frequency Source 1 Priority is selected here the ASD will follow the control of the Frequency Mode 1 setting for the duration that the ...

Page 111: ...4 Set VI II Reference Point 2 F203 the input analog signal level that corresponds to the frequency setting at VI II Point 2 Frequency Provide a Run command F and or R Once set as the VI II input changes the output frequency of the drive will vary in accordance with the above settings This parameter value is entered as 0 100 of the VI II input signal range The II input is commonly used for the 4 20...

Page 112: ...setting when used for Speed control See VI II Point 1 Torque F205 for additional information on this setting when used for Torque Control Direct Access Number F203 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units VI II Point 2 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the VI II te...

Page 113: ...put pattern for a given VI II level Once set as the VI II voltage or current changes the output torque of the ASD will vary in accordance with the above settings This parameter sets Torque Reference Setpoint 1 and is the output torque value that is associated with the setting of VI II Reference Point 1 F201 when operating in the Torque Control mode This value is entered as 0 to 250 of the rated to...

Page 114: ...erical Factory Default 1 0 Changeable During Run Yes Minimum 0 1 Maximum Maximum Freq F011 Units Hz Analog Input Filter Program Frequency Analog Filter Analog filtering is applied after the analog reference signal is converted to a digital signal The type of filtering used is Rolling Average over time Settings 0 None 1 Small 2 Medium 3 Large The analog input signal is sampled and converted to a di...

Page 115: ... accordance with the above settings This parameter value is entered as 0 to 100 of the RR signal range Direct Access Number F210 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units Frequency Settings RR Point 1 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the gain and bias of the RR input terminal when this t...

Page 116: ...t RR Input Point 2 Torque F215 Set RR Reference Point 2 F212 the input analog signal level that corresponds to the frequency setting at RR Input Point 2 Torque Provide a Run command F and or R Torque Control is accomplished by establishing an associated V f output pattern for a given RR level Once set as the RR voltage changes the output torque of the ASD will vary in accordance with the above set...

Page 117: ...ting in the Torque Control mode the settings that determine the direction gain and bias of the RX terminal are RX Input Point 1 Torque F220 the RX input signal level that represents the RX Reference Point 1 F216 RX Input Point 2 Torque F221 and the RX input signal level that represents the RX Reference Point 2 F218 Once set as the RX input voltage changes the directional information the output fre...

Page 118: ...q F011 Units Hz RX Input Point 1 Torque Program Torque Setpoints This parameter is used to set the direction gain and bias of the RX input terminal when this terminal is used as the control input while operating in the Torque Control mode The bias and gain of the RX terminal may be trimmed at F474 and F475 respectively RX Torque Control Setup Perform the following setup to allow the system to rece...

Page 119: ...quired to use this terminal This parameter sets the RX2 input level that represents RX2 Reference Setpoint 1 frequency direction torque frequency The input signal may be trimmed using F476 bias and F477 gain RX2 Speed Control Setup Perform the following setup to allow the system to receive control input at the RX2 input terminal Program Fundamental Standard Mode Selection Frequency Mode 1 RX2 Prog...

Page 120: ...ile operating in the Speed Control or the Torque Control mode This parameter sets the RX2 input level that represents RX2 Reference Point 2 frequency direction torque frequency This value is entered as 100 to 100 of the 10 to 10 VDC RX2 input signal range See RX2 Reference Point 1 F222 for additional information on this setting Direct Access Number F224 Parameter Type Numerical Factory Default 100...

Page 121: ...ished by establishing an associated V f output pattern for a given RX2 level Once set as the RX2 voltage changes the ASD output speed and or torque will vary in accordance with the above settings This parameter sets RX2 Input Point 1 Torque and is the output torque value that is associated with the setting of F222 This value is entered as 250 to 250 of the rated torque See the Expansion IO Card Op...

Page 122: ...eference Point 1 Note 255D is the decimal equivalent of the 8 bit BIN word with all input terminals set to one 255 decimal 11111111 binary Set BIN Point 2 Frequency F231 Set the BIN value of 255D F230 that represents BIN Reference Point 2 Provide a Run command F and or R Once set as the BIN signal changes are transferred to the control board the directional information the output frequency or the ...

Page 123: ...60 0 Changeable During Run Yes Minimum Maximum Freq F011 Maximum Maximum Freq F011 Units Hz BIN Input Point 1 Torque Program Torque Setpoints This parameter is used to set the direction gain and bias of the BIN binary input terminals when these terminals are used as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern fo...

Page 124: ...t range Note Further application specific PG settings may be performed from the following path Program Feedback PG Settings Direct Access Number F234 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 00 Maximum 100 00 Units Frequency Settings PG Point 1 Frequency Program Frequency Speed Reference Setpoints This parameter is used to set the direction gain and bias ...

Page 125: ... motor If zero speed torque is required set this parameter and the End Frequency F243 to 0 0 Hz This setting will override the Dead Band of 0 Hz Frequency Setting Signal F244 if this setting has a higher value This parameter setting is used during a Jog as the Lower Limit Frequency see F260 Direct Access Number F240 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 ...

Page 126: ...s no physical contact between the rotating shaft and a stationary brake pad or drum When braking is required the drive outputs a DC current that is applied to the windings of the motor to quickly brake the motor The braking current stops when the time entered at DC Injection Braking Time F252 times out The intensity of the DC current used while braking determines how fast the motor will come to a ...

Page 127: ...erage setting of DC Injection Braking Current F251 into a stopped motor This feature is useful in preheating the motor or to keep the rotor from spinning freely Motor Shaft Stationary Control starts after the DC injection brake stops the motor It continues until ST CC is opened power is turned off an Emergency Off command is received or this parameter is changed Enabling this feature will also req...

Page 128: ...nd Reverse if required see Table 10 on pg 182 3 Provide a Forward and or Reverse command from the Terminal Board 4 Place the system in the Auto mode Hand Auto LED is off 5 Connect the assigned Jog terminal from step 1 to CC for the desired Jog duration The system will run at the F260 speed for the duration of the terminal activation and will stop using the Jog Stop Pattern F261 method upon termina...

Page 129: ...encies This parameter establishes a plus or minus value for Jump Frequency 1 F270 Direct Access Number F271 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 30 00 Units Hz Jump Frequency 2 Program Special Jump Frequencies This parameter is the same as Jump Frequency 1 F270 and is used when multiple frequencies are to be jumped see the plus or minus value...

Page 130: ...4 of the Control Terminal Strip to output the Preset Speed see F018 for additional information on this parameter Direct Access Number F287 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Upper Limit Freq F012 Units Hz Preset Speed 9 Program Frequency Preset Speeds This parameter assigns an output frequency to binary number 1001 and is identified as Pres...

Page 131: ...er 1101 and is identified as Preset Speed 13 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see F018 for additional information on this parameter Direct Access Number F292 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Upper Limit Freq F012 Units Hz Preset Speed 14 Program Frequency Preset Speeds This par...

Page 132: ...ion opens momentarily and is then closed Break Make ST or after a power interruption momentary power failure See Scan Rate F312 for additional information on this setting Settings 0 Off 1 Power Failure 2 Make Break ST 3 Make Break ST or Power Failure Direct Access Number F301 Parameter Type Selection List Factory Default Off Changeable During Run Yes Regenerative Power Ridethrough Selection Progra...

Page 133: ...0 Changeable During Run Yes Minimum 0 Maximum 10 Dynamic Braking Selection not used Program Protection Dynamic Braking This parameter is model specific and has no function on the WX9 ASD Settings 0 Off 1 On with Overload Dynamic Braking uses the inertial energy of the load to produce a braking force The inertial energy of the load drives the rotor and induces a current into the stator of the motor...

Page 134: ...1 Program Motor Motor Set 1 This parameter sets the maximum value of the output voltage of the drive The Motor 1 Maximum Output Voltage is the Motor 1 output voltage at the Base Frequency F014 Regardless of the programmed value the output voltage cannot be higher than the input voltage The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation ...

Page 135: ...d with the WX9 ASD Direct Access Number F309 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run No Minimum 0 01 Maximum 600 0 Units kW Ridethrough Time Program Protection Undervoltage Ridethrough In the event of a momentary power outage this parameter determines the length of the Ridethrough time During a Ridethrough regenerative energy is used to maintain the control cir...

Page 136: ...tion Retry Restart After a momentary power outage the ASD may have to startup into a spinning motor The Lock On Rate is the difference between the time that the RPM of the motor is determined by the ASD and the time that the ASD outputs a drive signal to the motor See Auto Restart Selection F301 for additional information on this parameter Direct Access Number F313 Parameter Type Numerical Factory...

Page 137: ...tors Unlike Stall which reduces the output frequency in order to limit the load once the load reaches a preset level Drooping can increase or decrease the V f setting of a motor to maintain a balance between the output torque levels of mechanically coupled motors Because of variances in gearboxes sheaves belts motors and because the speed of the motor is constrained by the mechanical system one mo...

Page 138: ...Deceleration Torque Program Feedback Drooping Control This parameter is used for calculating Acceleration Deceleration torque when compensating for load inertia while operating in the Drooping Control mode Direct Access Number F325 Parameter Type Numerical Factory Default 1 0 Changeable During Run Yes Minimum 0 0 Maximum 1000 0 Load Torque Filter Program Feedback Drooping Control This parameter is...

Page 139: ...ld that once surpassed allows the Light Load High Speed function to be used The Light Load High Speed function may be used if the frequency threshold F331 and the following conditions are met 1 Light Load High Speed Operation Enable is configured at F330 2 The output torque is less than the setting established at F335 when reaching the frequency setting here Direct Access Number F331 Parameter Typ...

Page 140: ... establishes the threshold torque level that is used to determine if the Light Load High Speed F331 operation may engage or remain engaged if active If the Light Load High Speed operation is terminated normal operation resumes Direct Access Number F336 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 0 Maximum 250 Units Heavy Load Torque During Deceleration ...

Page 141: ...se Direction Program Motor Crane Hoist Load During reverse deceleration this parameter establishes the threshold torque level that is used to determine if the Light Load High Speed F331 operation may engage or remain engaged if active If the Light Load High Speed operation is terminated normal operation resumes Direct Access Number F340 Parameter Type Numerical Factory Default 100 Changeable Durin...

Page 142: ...tivation of the discrete input terminal starts the hold time counter setting F356 for ASD to commercial power switching Once timed out the motor resumes normal commercial power operation Settings 0 Off 1 Switch at Trip 2 Switch at Switching Frequency 3 Switch at Trip and at Switching Frequency Switching Setup Requirements F354 Enable the switching function F355 Set the switching frequency F356 Spe...

Page 143: ... before allowing commercial power to be applied to the motor once the switch to commercial power criteria has been met See Commercial Power ASD Switching Output Selection F354 for additional information on this setting Direct Access Number F357 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum ASD Dependent Maximum 10 00 Units Seconds Commercial Power Switchi...

Page 144: ...ect of the integral function on the output signal Direct Access Number F363 Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 01 Maximum 100 0 PID Deviation Upper Limit Program Feedback Feedback Settings This parameter determines the maximum amount that the feedback may increase the output signal Direct Access Number F364 Parameter Type Numerical Factory Default 50 ...

Page 145: ...ngs 1 Single Phase 2 Two Phase Direct Access Number F368 Parameter Type Selection List Factory Default Two Phase Changeable During Run No PG Disconnection Detection Program Feedback PG Settings This parameter Enables Disables the system s monitoring of the PG connection status when using encoders with line driver outputs Note The PG Vector Feedback Board option is required to use this feature Sett...

Page 146: ...rate in Hz second Direct Access Number F373 Parameter Type Numerical Factory Default 800 Changeable During Run No Minimum 1 Maximum 8001 Units Hz Second Current Control Proportional Gain Program Feedback PG Settings This parameter sets the sensitivity of the drive when monitoring the output current to control speed The larger the value entered here the more sensitive the drive is to changes in the...

Page 147: ...l This setting is used for display purposes only and does not affect the speed control of the system If zero is selected here then the setting at F370 Electronic Gear Setting determines the pulses per revolution to be displayed on the Monitor screen Settings 0 F370 setting 1 256 pulses revolution 2 512 pulses revolution 3 1024 pulses revolution 4 2048 pulses revolution 5 4096 pulses revolution Dir...

Page 148: ...rward Reverse Direct Access Number F383 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed 4 Direction Program Frequency Preset Speed Modes Determines the forward reverse setting for the Preset Speed 4 F021 Settings Forward Reverse Direct Access Number F384 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed 5 Directi...

Page 149: ...rd Reverse Direct Access Number F389 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed 10 Direction Program Frequency Preset Speed Modes Determines the forward reverse setting for the Preset Speed 10 F289 Settings Forward Reverse Direct Access Number F390 Parameter Type Selection List Factory Default Forward Changeable During Run No Preset Speed 11 Directi...

Page 150: ... parameter sets the Autotune command status Settings 0 Autotune Disabled 1 Reset Motor Defaults 2 Perform Autotune on Run Command Direct Access Number F400 Parameter Type Selection List Factory Default Autotune Disabled Changeable During Run No Slip Frequency Gain Program Motor Vector Motor Model This parameter provides a degree of slip compensation for a given load A higher setting here decreases...

Page 151: ...tor Constant 4 load inertia Program Motor Vector Motor Model This parameter is used to control the load inertia during speed changes Acceleration and deceleration overshoot may be reduced by increasing this value This setting motor tuning is required to use the Vector Control Automatic Torque Boost or Automatic Energy Saving functions Direct Access Number F405 Parameter Type Numerical Factory Defa...

Page 152: ...ing an Autotune Settings 0 Prohibited 1 Valid for Sensorless Vector 2 Valid for Vector with PG Direct Access Number F414 Parameter Type Selection List Factory Default Valid for Sensorless Vector Changeable During Run No Torque Command Selection Program Torque Torque Control When operating in the Torque Control mode this parameter allows the user to select the source of the torque command signal Se...

Page 153: ...les Disables the Tension Torque Bias input function When enabled this parameter identifies the source of the Tension Torque Bias input signal Settings 0 Disabled 1 VI II 2 RR 3 RX 4 RX2 5 CN8 Option 6 Binary BCD Input 7 Common Serial TTL 8 RS232 RS485 9 Communication Card Direct Access Number F423 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Load Sharing Gain In...

Page 154: ...eter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 0 00 Maximum Upper Limit Freq F012 Units Hz Reverse Speed Limit Input Selection Program Torque Torque Control This parameter Enables Disables the Reverse Speed Limit Input control function When enabled and operating in the Torque Control mode the reverse speed limit is controlled by the terminal selected here If Setting is ...

Page 155: ...t the amount that the speed may vary as a function of a changing load while operating in the Torque Control mode This parameter sets the targeted speed The plus or minus value for this setting may be set at F432 Direct Access Number F431 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Maximum Freq F011 Units Hz Speed Limit torque 0 Band Program Torque T...

Page 156: ... Torque Limit Settings This parameter determines the source of the Regenerative Torque Limit control signal If Setting is selected the value set at F443 is used for this parameter Settings 1 VI II 2 RR 3 RX 4 RX2 5 Setting F443 Direct Access Number F442 Parameter Type Selection List Factory Default Setting F443 Changeable During Run Yes Regenerative Braking Torque Limit 1 Level 250 disabled Progra...

Page 157: ...lled by multiple profiles Direct Access Number F447 Parameter Type Numerical Factory Default 250 0 Changeable During Run Yes Minimum 0 00 Maximum 250 0 Units Power Running Torque Limit 4 Level 250 disabled Program Torque Manual Torque Limit Settings This parameter is used to set the positive torque upper limit for the 4 Motor Profile when multiple motors are controlled by a single drive or when a ...

Page 158: ...uring regeneration only Application specific conditions that warrant disabling the Stall function during regeneration may occur Settings 0 Enabled 1 Disabled Direct Access Number F453 Parameter Type Selection List Factory Default Enabled Changeable During Run Yes Current Differential Gain Program Special Special Parameters This parameter determines the degree that the current differential function...

Page 159: ...er F472 Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 0 Maximum 255 RR Gain Program Frequency Speed Reference Setpoints This parameter is used to fine tune the gain of the RR input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode This setting may be used to ensure that the 100 level of the in...

Page 160: ... During Run Yes Minimum 0 0 Maximum 255 RX2 Gain Program Frequency Speed Reference Setpoints This parameter is used to fine tune the gain of the RX2 input terminal when this terminal is used as the control input while operating in the Speed Control or the Torque Control mode This setting may be used to ensure that the 100 level of the input source pot pressure transducer flow meter etc is also the...

Page 161: ... Vector Control mode Direct Access Number F484 Parameter Type Numerical Factory Default 105 0 Changeable During Run Yes Minimum 80 0 Maximum 300 0 Units Stall Cooperation Gain at Field Weakening Zone Program Special Special Parameters This parameter determines the degree that the Stall function is effective while operating the motor in the field weakening zone Direct Access Number F485 Parameter T...

Page 162: ...Access Number F490 Parameter Type Numerical Factory Default ASD Dependent Changeable During Run Yes Minimum 32 768 Maximum 32 767 Switching Frequency Between Current and Voltage Control Program Special Special Parameters This parameter sets the threshold frequency at which ASD control is switched between current control and voltage control Direct Access Number F491 Parameter Type Numerical Factory...

Page 163: ...merical Factory Default ASD Dependent Changeable During Run Yes Minimum F508 Maximum 6000 Units Seconds S Curve Acceleration Deceleration Pattern 1 Program Fundamental Acc Dec 1 Settings Program Special Acc Dec 1 4 Settings This parameter enables a user selected preprogrammed output profile that controls the acceleration and deceleration pattern for the Acceleration Deceleration Acc Dec 1 paramete...

Page 164: ...parameter enables a user selected preprogrammed output profile that controls the acceleration and deceleration pattern for the Acceleration Deceleration Acc Dec 2 parameter Settings 0 Linear 1 S Pattern 1 2 S Pattern 2 Direct Access Number F503 Parameter Type Selection List Factory Default Linear Changeable During Run Yes F503 F503 ...

Page 165: ...ncy response when using Switching Frequency settings to control the Acc Dec response of the ASD output Using Acc Dec Switching While operating using S Pattern 1 the system performance may be further enhanced by the adjustment of parameters F506 F508 These settings provide for upper and lower Acc Dec limit adjustments These settings are used to extend or shorten the upper or lower Acc Dec curve Not...

Page 166: ...e by the percentage set here This function is commonly used with transportation and lifting applications See S Curve Acc Dec Pattern 1 F502 and Acc Dec Pattern 1 4 Selection F504 for additional information on this setting Direct Access Number F507 Parameter Type Numerical Factory Default 25 00 Changeable During Run Yes Minimum 0 00 Maximum 50 00 Units Acceleration Deceleration Time Lower Limit Pro...

Page 167: ...ern 1 2 S Pattern 2 Direct Access Number F512 Parameter Type Selection List Factory Default Linear Changeable During Run Yes Acceleration Deceleration Switching Frequency 2 Program Special Acc Dec Special This parameter sets the frequency at which the acceleration control is switched from the Acceleration Acc 2 Profile to the Acceleration Acc 3 Profile during a multiple profile configuration Direc...

Page 168: ...r Changeable During Run Yes Acceleration Deceleration Switching Frequency 3 Program Special Acc Dec Special This parameter sets the frequency at which the acceleration control is switched from the Acceleration Acc 3 Profile to the Acceleration Acc 4 Profile during a multiple profile configuration Direct Access Number F517 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Mini...

Page 169: ...d After Power Off Changeable During Run No Emergency Off Program Protection Emergency Off Settings This parameter determines the method used to stop the motor in the event that an Emergency Off command is received and the system is configured to use this feature This setting may also be associated with the FL terminals to allow the FL relay to change states when an EOFF condition occurs by setting...

Page 170: ...p This function is useful in loads such as fans pumps and blowers that have the square reduction torque characteristic Set F607 to the desired Overload Time Limit Direct Access Number F606 Parameter Type Numerical Factory Default 6 00 Changeable During Run Yes Minimum 0 00 Maximum 30 00 Units Hz Motor 150 Overload Time Limit Program Protection Overload This parameter establishes a time that the mo...

Page 171: ... When the Low Current Trip Selection F610 is enabled this function sets the time that the low current condition must exist to cause a trip Direct Access Number F612 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 Units Seconds Short Circuit Detection at Start Program Protection Special Protection Parameters This parameter determines when the system will p...

Page 172: ...Default 150 0 Changeable During Run Yes Minimum 0 00 Maximum 250 0 Units Over Torque Detection Level During Regenerative Braking Program Protection Over Torque Parameters This parameter sets the torque threshold level that is used as a setpoint for over torque tripping during regeneration This setting is a percentage of the maximum rated torque of the drive This function is enabled at Over Torque ...

Page 173: ...peed Detected alert This parameter functions in conjunction with the settings of F622 and F624 Direct Access Number F623 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Hz Over Speed Detection Frequency Lower Band 0 disabled Program Protection Abnormal Speed Settings This parameter sets the lower level of the Base Frequency range that once exce...

Page 174: ...ory Default Disabled Changeable During Run No Under Voltage trip alarm Detection Time Program Protection Under Voltage Ridethrough This parameter sets the time that the under voltage condition must exist to cause an Under Voltage trip when this function is enabled at F627 Direct Access Number F628 Parameter Type Numerical Factory Default 0 03 Changeable During Run No Minimum 0 00 Maximum 10 00 Uni...

Page 175: ... the brake will hold after the Run command criteria has been met Direct Access Number F632 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum 0 00 Maximum 2 50 Units Seconds Earth Fault Alarm Level Program Special Earth Fault This parameter sets the threshold level that must be exceeded to meet the Earth Fault Alarm activation criteria Direct Access Number F640 Paramete...

Page 176: ...eable During Run Yes Upper Limit Frequency Adjustment Program Terminal Analog Input Functions This parameter Enables Disables the feature that allows for the external adjustment of the Upper Limit When enabled either VI II or RR may be used as an input source for the modification of the Upper Limit setting Settings 0 Disabled 1 VI II 2 RR Direct Access Number F651 Parameter Type Selection List Fac...

Page 177: ...ws for the external adjustment of the Torque Boost setting Selecting either VI II or RR enables this feature The selected input is used as a modifier of the programmed Torque Boost setting Settings 0 Disabled 1 VI II 2 RR Direct Access Number F654 Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Adding Input Selection Program Feedback Override Control This parameter...

Page 178: ...ls This setting determines the output function of the AM analog output terminal The AM output terminal produces an output voltage or current that is proportional to the magnitude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 9 on pg 181 To read Voltage at this terminal connect a 100 500 resistor from AM to AM The voltage is read ac...

Page 179: ...al Meter Adjustment Direct Access Number F672 Parameter Type Selection List Factory Default Output Voltage Changeable During Run Yes MON 1 Terminal Meter Adjustment Program Terminal Analog Output Terminals This parameter is used to set the gain of the MON1 output terminal and is used in conjunction with the settings of MON1 Terminal Meter Selection F672 See MON1 Terminal Meter Selection F672 for a...

Page 180: ...re listed in Table 11 on pg 186 Direct Access Number F676 Parameter Type Selection List Factory Default Output Frequency Changeable During Run Yes Pulse Output Frequency Program Terminal FP Terminal Settings This parameter sets the full scale reading of the FP Terminal The full scale reading of the monitored variable selected at Pulse Output Function F676 may be set here Direct Access Number F677 ...

Page 181: ...mber F703 Parameter Type Selection List Factory Default 0 1 Changeable During Run Yes Acceleration Deceleration Unit Time Setup Program Utilities Display Parameters This parameter sets the number of decimal places to be displayed for Acceleration Deceleration Acc Dec functions Settings 0 1 1 0 1 2 0 01 Direct Access Number F704 Parameter Type Selection List Factory Default 0 1 Changeable During Ru...

Page 182: ...Start Time Program Motor Low Output Disable Function The Low Output Disable Start Time sets the amount of time that the LOD Start Level criteria must be met and maintained for the LOD function to be initiated Direct Access Number F733 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 3600 0 Units Seconds Low Output Disable Setpoint Boost Program Motor Low O...

Page 183: ...ate of the communications link The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the settings of the ASD Note Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 1200 1 2400 2 4800 3 9600 Direct Access Number F800 Parameter Type Sel...

Page 184: ... Control computers that monitor the status of the ASD s transfers commands and loads or modifies the settings of the ASD Note Changes made to this parameter require that the power be cycled off then on for the changes to take effect Direct Access Number F803 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 100 Units Seconds Communications Time Out Action RS232...

Page 185: ...herwise an EOI failure will result Note Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 Normal No Follower 1 Frequency Command 2 Output Command Frequency 3 Torque Command 4 Output Torque Command Direct Access Number F806 Parameter Type Selection List Factory Default Normal No Follower Changeable During Run Yes Frequency Point Se...

Page 186: ...at the power be cycled off then on for the changes to take effect Direct Access Number F811 Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units Point 1 Frequency Program Communications Communication Adjustments This parameter is used to set the gain and bias of the Communications Reference speed control input See Point 1 Setting F811 for additio...

Page 187: ...led off then on for the changes to take effect Settings 1 1200 2 2400 3 4800 4 9600 5 19200 6 38400 Direct Access Number F820 Parameter Type Selection List Factory Default 9600 Changeable During Run Yes RS485 Wire Count Program Communications Communication Settings This parameter sets the communications protocol to the 2 or 4 wire method Note Changes made to this parameter require that the power b...

Page 188: ...or held Note Changes made to this parameter require that the power be cycled off then on for the changes to take effect Settings 0 Command Request Cleared 1 Command Request Held Direct Access Number F830 Parameter Type Selection List Factory Default Command Request Cleared Changeable During Run Yes Input Reference 1 Program Communications Scan Settings Not used Direct Access Number F831 Parameter ...

Page 189: ...geable During Run Yes Output Monitor 4 Program Communications Scan Settings Not used Direct Access Number F844 Parameter Type Selection List Factory Default 0 Changeable During Run Yes Output Monitor 5 Program Communications Scan Settings Not used Direct Access Number F845 Parameter Type Selection List Factory Default 0 Changeable During Run Yes Output Monitor 6 Program Communications Scan Setting...

Page 190: ...0 Maximum 1023 Speed Reference Station 0 disabled Program Communications S20 Settings Not used Direct Access Number F862 Parameter Type Selection List Factory Default 0 Changeable During Run Yes Minimum 0 Minimum 64 Speed Reference Address Program Communications S20 Settings Not used Direct Access Number F863 Parameter Type Selection List Factory Default 0 Changeable During Run Yes Minimum 0 Maxim...

Page 191: ...aximum 65535 Optional Parameters 2 Program Communications Optional Parameters Not used Direct Access Number F891 Parameter Type Numerical Factory Default 0 Changeable During Run No Minimum 0 Maximum 65535 Optional Parameters 3 Program Communications Optional Parameters Not used Direct Access Number F892 Parameter Type Selection List Factory Default 0 Changeable During Run No Minimum 0 Maximum 6553...

Page 192: ...ion and Operation Manual S20 Reset Program Communications S20 Settings Not used Settings 0 Disabled 1 Reset Direct Access Number F899 Parameter Type Selection List Factory Default Disabled Changeable During Run No F899 F899 ...

Page 193: ... Output Power 3 DC Voltage 20 Peak Output Current 4 Output Voltage 21 Peak DC Voltage 5 Compensated Frequency 22 PG Counter 6 Speed Feedback Real Time 23 Location Pulse 7 Speed Feedback 1 Sec Filter 24 RR Input 8 Torque 25 VI II Input 9 Torque Reference 26 RX Input 10 Internal Torque Reference 27 RX2 Input 11 Torque Current 28 FM Output 12 Excitation Current 29 AM Output 13 PID Feedback Value 30 M...

Page 194: ...es the output signal from the drive and may apply a brake The braking method may be selected at F603 22 23 Forced DC Braking Outputs a DC current that is injected into the windings of the motor to quickly brake the motor 24 25 Acceleration Deceleration Switching Activating combinations of discrete input terminals Acceleration Deceleration Acc Dec Switching 1 and 2 allow for the selection of Accele...

Page 195: ...op Pattern 52 53 Forced Jog Reverse Initiates a Forced Reverse Jog when connected to CC The Forced Reverse Jog command provides a reverse run signal so long as this terminal is connected to CC the status of the F and R terminals is ignored Use F260 to set the Jog Frequency and use F261 to select the Jog Stop Pattern 54 55 Binary Bit 0 Bit 0 7 may be set up as a speed torque control register Speed ...

Page 196: ...tion upon deactivation 98 99 Forward Reverse Selection Operates in conjunction with another terminal being set to the Run Stop 50 function When configured to Run Run Stop to CC the make or break of this connection to CC changes the direction of the motor 100 101 Run Stop Command Enables the motor to run when activated and disables the motor when deactivated 102 103 Commercial Power ASD Switching I...

Page 197: ...Timer value is set at F630 Should the count down timer expire before the brake releases or before the Braking Answer is returned a Brake Fault E 11 will occur Otherwise the brake releases the motor and normal motor operations resume The Braking Release function is primarily used at startup but may be used when the brake is applied while the motor is running 130 131 System Consistent Sequence BA Br...

Page 198: ...rse 1024 24 MOFF Main Circuit Under Voltage Alarm 1114 114 Output for External Rush Suppression Relay 1026 26 Low Current Alarm 1118 118 Completion of Stop Positioning 1028 28 Over Torque Alarm 1120 120 Alarm Code 16 1030 30 DBR Overload Pre Alarm not used 1122 122 Alarm Code 17 1032 32 In Emergency Off Emergency Off Active 1124 124 Alarm Code 18 1034 34 In Retry Retry Active 1126 126 Alarm Code 1...

Page 199: ...Fault and Trip are sometimes used interchangeably A Trip is the result of a Fault and serves as a safety feature that disables the ASD system and removes the three phase power from the motor in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range time and or magnitude Current Voltage Speed Temperature Torque or Load See Table...

Page 200: ...ut contact for annunciation or subsystem activation Table 12 WX9 ASD User Notification Codes LED Screen Function Description Atn Autotune Active Atn indicates that the Autotune function is active If the initial Autotune fails for any reason an automatic retry is initiated if Other Motor is selected at F413 db DC Braking Motor Shaft Stationary function is active dbOn DC Braking DC Injection functio...

Page 201: ...e system conditions that may be associated with an output terminal Table 13 WX9 ASD Alarms LED Display LCD Display Description Possible Causes Troubleshooting CM1 Comm1 Error Internal communications error Improperly programmed ASD Improper communications settings CM2 Comm2 Error External communications error Improperly connected cables EF Earth Fault Active ground fault Ground fault at the motor G...

Page 202: ...quipment Cooling fan vent is obstructed see Mounting the ASD on pg 16 Cooling fan is inoperative Internal thermistor is disconnected OJ Timer Run time counter exceeded Type Reset is required select Clear run timer OL1 ASD Overload Load requirement in excess of the capability of the ASD Carrier frequency is too high An excessive load Acceleration time is too short DC damping rate is set too high Mo...

Page 203: ...d POFF Control Power Under Voltage Under voltage condition at the 5 15 or the 24 VDC supply Defective control board Excessive load on power supply Low input voltage rtry Retry After a trip has occurred for a number of user set times an automatic system restart is attempted for a qualified trip The Retry function is active PtSt Reference Point Two speed reference frequency setpoint values are too c...

Page 204: ...and was received via EOI or remotely E 10 Sink Source Setting Error Improperly positioned Sink Source jumper on the control board or on an option device Sink Source configuration is incorrect E 11 Brake Sequence Response Error F630 is set to a non zero value Braking sequence discrete input and output terminals are not set up properly E 12 Encoder Signal Loss Error Encoder signal missing while runn...

Page 205: ...EEPROM read malfunction Make a service call EEP3 EEPROM Read Error Main circuit EEPROM read malfunction Make a service call EF1 EF2 Ground Fault Ground fault at the motor Ground fault at the output of the ASD Current leakage to Earth Ground Ground fault detected by the software EPH1 In put Phase Loss Three phase input to the ASD is low or missing at the R S or T input terminals EPHO Out put Phase ...

Page 206: ...settings at F400 or F413 Using a motor that has a significantly smaller rating than the ASD ASD output cabling is too small too long or is being housed in a cable tray with other cables that are producing an interfering EMF Motor is running during the Autotune function Etn1 Autotuning Err F402 adjustment is required Motor temperature is too high F410 adjustment is required Motor Constant 1 imprope...

Page 207: ...OC1P Over Heat During Acc Cooling fan is inoperative Ventilation openings are obstructed Internal thermistor is disconnected Acceleration time is too short Improper V f setting ASD or the motor is improperly matched to the application OC2 Over Current During Dec Phase to phase short U V or W Deceleration time is too short Motor machine is jammed Mechanical brake is engaged while the ASD is running...

Page 208: ...tting ASD or the motor is improperly matched to the application OCL or OCA1 U Phase OC Low impedance at the U lead of the ASD output OCL or OCA2 V Phase OC Low impedance at the V lead of the ASD output OCL or OCA3 W Phase OC Low impedance at the W lead of the ASD output OH Over Heat Cooling fan is inoperative Ventilation openings are obstructed Internal thermistor is disconnected OL1 ASD Overload ...

Page 209: ...setting of F618 The ASD is improperly matched to the application The load is obstructed UC Under Curr ent Trip Improper Low Current detection level setting UP1 Main Power Under Voltage Three phase input voltage is low Momentary power failure longer than the time setting of F628 UP2 Control Power Under Voltage This fault is caused by an under voltage condition at the 5 15 or the 24 VDC supply Three...

Page 210: ...ed if not deleted within the EOI for up to 4 5 years via Battery Backup Clearing a Trip Once the cause of the trip has been corrected performing a Reset re enables the ASD for normal operation clears the fault screen The fault screen may also be cleared using one of the following methods Cycling power trip info may be saved via parameter F602 if desired Pressing the STOP RESET key twice Remotely v...

Page 211: ...ndling conditioned air Table 16 WX9 ASD Part Numbering Codes Voltage Rating Code ASD Rating Code Configuration Option Codes 4 460 Volt Class 50K 500kVA 628A AA TH Mag Circuit Breaker ASD Only DC 18 Pulse Input Phase Shifting Isolation Transformer 60K 600kVA 740A AC TH Mag Circuit Breaker Bypass 70K 700kVA 900A AE TH Mag Circuit Breaker Isolated Bypass DW 18 Pulse Input Phase Shifting Auto Transfor...

Page 212: ... Toshiba HS Space Heater LX Overload Misc N3 NEMA 3 UL Type 3 N4 NEMA 4 UL Type 4 NC NEMA 12 UL Type 12 NX Enclosure Misc Extension Cabinet R3 3 Input Reactor R5 5 Input Reactor RE Installed RF EMI Filter 1 Misc Table 18 460 Volt WX9 ASD Systems Model Number WX94 HP Figure Number Width in mm Height in mm Depth in mm Approx Shipping Weight lbs kg 50K 500 Figure 32 64 00 1625 60 97 50 2476 50 32 00 ...

Page 213: ...WX9 ASD Installation and Operation Manual 201 Figure 32 WX9 ASD Enclosure Dimensions Dimensions are in in mm ...

Page 214: ...f no circuit breaker is used Table 19 Voltage Current Specifications for the WX9 ASD Model Number WX94 HP Rated kVA 3 P Input 50 60 Hz 2 3 P Output Variable Frequency Output Current Amps 100 Continuous Output Current Amps 120 60 Secs 50K 500 500 460 VAC 460 VAC 628 A 754 A 60K 600 600 740 A 888 A 70K 700 700 900 A 1080 A 80K 800 800 960 A 1152 A ...

Page 215: ...electing the actual lug and wire type to be used with the WX9 ASD Note Cable Terminal specifications are based on the rated current of the WX9 ASD and do not include the 10 Service Factor Note Use only 75 C copper wire cable for motor and power connections For more installation information see the section titled Installation and Connections on pg 14 and the accompanying drawings for specifics on t...

Page 216: ...on and additional I O terminals HS35 Encoder Provides rotational speed and or directional information The Encoder is mounted on the motor shaft or the shaft driven equipment ASD Multicom Option Board Note Multicom boards are identified as ASD Multicom A B F etc A Incorporates the Modbus Profibus or Device Net communications protocol for system control and is able to receive and process Vector Cont...

Page 217: ... ASD to ASD Communication TTL 173 ASD Trip Record Retention Selection 157 ASD ISO 1 204 ASD NANOCOM 25 ASD TB1 AC1 204 ATN 188 Auto Mode 32 Auto Restart Selection 120 Autotune and Reset Configuration 138 Autotune of Motor Constant 3 140 Autotuning 11 B Base Frequency 1 74 Base Frequency 2 92 Base Frequency 3 93 Base Frequency 4 94 Base Frequency Voltage 1 122 Base Frequency Voltage 2 92 Base Frequ...

Page 218: ... Cumulative Operation Time Alarm Setting 161 Current Control Integral Gain 134 Current Control Proportional Gain 134 Current Differential Gain 146 Current Voltage Units Setup 168 Customer Support 2 D DB 188 DBON 188 DC Injection Braking Current 114 Start Frequency 114 Time 115 Dead Band of 0Hz Frequency Setting Signal 114 Dead Time Compensation 150 Dead Time Compensation Bias 150 Deceleration Dec ...

Page 219: ...tion 169 Frequency Command Screen 34 43 Frequency Control Selections 41 Frequency for Automatic High Speed Operation at Light Load 129 Frequency Limit at Position 134 Frequency Mode 1 70 Frequency Mode 2 102 Frequency Mode Priority Switching Frequency 102 Frequency Priority Selection 98 Frequency Settings 48 G Ground Fault 193 H Half or Full Duplex Communications 25 Hand Mode 32 Handling and Stora...

Page 220: ...Filter 126 Low Output Disable 170 189 Boost Time 170 Control and Stopping Method 170 Feedback Level Hz 171 Restart Delay Time 171 Setpoint Boost Hz 170 Start Level Hz 170 Start Time 170 Low Speed Operation 11 Low Speed Signal Output Frequency 77 Low Current Detection Current 159 Detection Time 159 Trip Selection 159 Lower Limit Frequency 73 Lug Size 203 M Main Monitor Selections 47 Manual Torque B...

Page 221: ...158 Output Phase Loss 193 Output Terminal 1 OUT1 Off Delay 91 On Delay 89 OUT1 20 OUT1 Function 86 OUT1 terminal 23 Output Terminal 2 OUT2 OUT2 20 OUT2 Function 86 OUT2 Off Delay 91 OUT2 On Delay 90 OUT2 terminal 23 Output Terminal 3 FL FL Function 86 Output Terminal 4 OUT3 OUT3 Function 87 OUT3 Off Delay 91 OUT3 On Delay 90 Output Terminal 5 OUT4 OUT4 Function 87 OUT4 Off Delay 91 OUT4 On Delay 9...

Page 222: ...tion 137 Preset Speed 12 119 Preset Speed 12 Direction 137 Preset Speed 13 119 Preset Speed 13 Direction 138 Preset Speed 14 119 Preset Speed 14 Direction 138 Preset Speed 15 119 Preset Speed 15 Direction 138 Preset Speed 2 76 Preset Speed 2 Direction 136 Preset Speed 3 77 Preset Speed 3 Direction 136 Preset Speed 4 77 Preset Speed 4 Direction 136 Preset Speed 5 77 Preset Speed 5 Direction 136 Pre...

Page 223: ...S3 terminal 20 22 S4 terminal 20 23 Safety Information 1 Scan Settings 61 S Curve Acceleration Deceleration Pattern 1 151 S Curve Acceleration Deceleration Pattern 2 152 Select Function for 0Hz Command Stop 115 Selection for Over Exciting Cooperation 148 Selection of Number of PG Input Phases 133 Send Waiting Time 173 Send Waiting Time RS232 RS485 175 Setpoints 58 Short Circuit Current Rating 202 ...

Page 224: ...165 Trip History 198 Trip History Record Parameters 198 Trip Record at Monitor Screen 198 Trips Faults 192 Troubleshooting 187 TTL I O 25 Type Reset 72 Type form Error 195 U U T1 17 UC Alarm 191 UC Fault 197 UL 1995 199 Under Voltage Detection Time 162 Under Voltage Trip Selection 162 UP DOWN Frequency Disposition at Power Down 81 UP1 Fault 197 UP2 Fault 197 Upper Limit Frequency 73 Upper Limit Fr...

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Page 226: ...BA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 5807 US 800 231 1412 CAN 800 872 2192 MEX 01 800 527 1204 FAX 713 466 8773 http www toshiba com ind Printed in the U S A ...

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