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4200FA Installation and Operation Manual

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4.2 Control Circuit and External Battery Interface Connections 15/25/30 kVA

The following illustrates the wiring connections of the Control Circuits, and Battery Interface

Circuits.

NOTE: Control circuit wiring should be routed in its own conduit. Do not route control circuit wiring
through conduit containing UPS power cables.

(1)  Low Battery
(2)  Battery Discharge
(3)  Fault
(4)  Not Used
(5)  Inverter Supply
(6)  Inverter Supply
(7)  24Vdc – 1A max. (P24A3)
(8)  Remote Run (Switch UPS to Inverter Mode)*
(9)  24Vdc – 1 A max. (P24A3)
(10)  Remote Stop (Switch UPS to Static Bypass)*
(11)  Bypass
(12)  COMMON
(13)  EPO (24Vdc – 1A max.)
(14)  EPO (24Vdc – 1A max.)
(15)  – (24) Not Used

*Must be programmed in via the front panel

Battery Connection

(+) Positive
(-) Negative

(3) Battery Shunt Trip
(4) Battery Shunt Trip
(5) Battery Aux.
(6) Battery Aux.

(These terminals not available on Base units)

(These terminals on ALL units)

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Summary of Contents for 4200FA CT

Page 1: ...UNINTERRUPTIBLE POWER SYSTEM UPS 4200FA INSTALLATION AND OPERATION MANUAL Three Phase 15 25 30 50 kVA UPS Doc Number 53878 011 Date May 2012 ...

Page 2: ...4200FA Installation and Operation Manual ...

Page 3: ...Operation Manual 3 4200FA THREE PHASE 15 25 30 50 kVA UNINTERRUPTIBLE POWER SYSTEM USER S MANUAL FOR all 15 50 kVA MODELS TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston TX 77041 9990 ...

Page 4: ...4200FA Installation and Operation Manual ...

Page 5: ...modify the existing warranty Any Electrical or mechanical modifications to this equipment without prior written consent of the TOSHIBA will void all warranties and may void UL CUL listing Unauthorized modifications may also result in equipment damage personal injury or loss of life UNINTERRUPTIBLE POWER SYSTEM If additional information or technical assistance is required call TOSHIBA Customer Supp...

Page 6: ...her product or trade references appearing in this manual are registered trademarks of their respective owners TOSHIBA shall not be liable for technical or editorial omissions or mistakes in this manual Nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual This manual is copyrighted No part of this manual may be photocopied or ...

Page 7: ...re Size and Torque Requirements for 15 25 30kVA 21 4 1 4 Power Connection Cable Routing and Conduit Placement 15 25 30 kVA 22 4 2 Control Circuit and External Battery Interface Connections 15 25 30 kVA 23 4 2 1 Recommended Wire Size and Torque Requirements 24 4 3 Power Connections 50 kVA 25 4 3 1 Recommended Wire Size and Torque Requirements for 50kVA 26 4 3 2 Power Connection Cable Routing and Co...

Page 8: ...ss 55 6 17 2 Switch from Maintenance Bypass to UPS 55 6 18 Keypad Overview 57 6 19 Key Functions 58 6 19 1 MONI 58 6 19 2 IN 58 6 19 3 OUT 58 6 19 4 BATT Key 59 6 19 5 MENU F1 ENTER UP DOWN Keys 59 6 19 6 BATT TEST Key 59 6 19 7 BUZZ STOP Key 60 6 19 8 RESET Key 60 6 20 Menu Data Screens 61 6 20 1 Settings for Calendar and Clock 61 6 20 2 Adjusting the Buzzer Volume 61 6 20 3 Settings for Display ...

Page 9: ...stallation and Operation Manual iii 9 4 External Dimensions 50kVA without Casters 73 9 5 Dimensions and Weights 74 9 6 Cabinet Color 74 APPENDIX A Seismic Anchorages 75 APPENDIX B Installation Planning Guides 79 ...

Page 10: ...iv 4200FA Installation and Operation Manual This Page Intentionally Left Blank ...

Page 11: ...ymbol is an exclamation mark enclosed in a triangle which precedes the word CAUTION The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage CAUTION 3 Attention warning The attention warning symbol is an exclamation mark enclosed in a triangle which precedes the word ATTENTION The Attention warning symbol is used to indicate si...

Page 12: ...els that may be found attached to the equipment DO NOT remove or cover any of the labels If the labels are damaged or if additional labels are required contact your TOSHIBA representative for additional labels The following are examples of the warning labels that may be found on the equipment The labels are there to provide useful information or to indicate an imminently hazardous situation that m...

Page 13: ...n of electrical equipment must be done in accordance with National Electrical Code and any other state or local codes Proper grounding and conductor sizing must be installed for safe operation During operation keep all covers in place and cabinet doors shut When performing visual inspections and maintenance if possible be sure the UPS is turned off and the incoming AC feed is turned off and locked...

Page 14: ...4 4200FA Installation and Operation Manual NOTE This Label for Battery Units Only ...

Page 15: ... read the entire operation manual 2 Be trained and authorized to safely energize de energize ground lockout and tag circuits and equipment and clear faults in accordance with established safety practices 3 Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety pr...

Page 16: ...es in a fire The batteries may explode CAUTION Do not open or mutilate the batteries Released electrolyte is toxic and harmful to the eyes and skin CAUTION This unit contains sealed lead acid batteries An annual preventative maintenance should be performed by an authorized technician Failure to do so could result in batteries exploding and emitting gasses and or flame CAUTION Do not open or mutila...

Page 17: ...f the batteries This includes static electricity 10 Do not attempt to open the batteries in order to add water or sample the specific gravity of the electrolyte The batteries are valve regulated lead acid type and such servicing is not possible without damaging the battery 11 Use proper lifting means when moving batteries and wear all appropriate safety clothing and equipment 12 Dispose of lead ac...

Page 18: ...CONSERVER CES INSTRUCTIONS Cette notice contient des instructions importantes concernant la sécurté ATTENTION Un battery puet présenter un risque de choc électrique de brûlure par transfert d énergie ATTENTION L élimination des batteries est règlementèe Consultar les codes locaux à cet effet ...

Page 19: ...e shut down in an orderly fashion This prevents loss of data and possible damage to both hardware and software When the AC input power becomes available again the operation returns to normal and the batteries begin to recharge for the next power interruption 1 2 Application and Use The TOSHIBA 4200FA On Line Uninterruptible Power Systems UPS provide continuous computer grade isolated AC power in a...

Page 20: ...amps SLOWLY roll the unit down the ramp 4 Save the loading rails for seismic anchoring of the UPS See pg 14 DANGER TOP HEAVY EQUIPMENT IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH LIFT AND MOVE CAREFULLY AND ONLY WITH ADEQUATE EQUIPMENT AND TRAINED PERSONNEL THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE 1 Remove shrink wrap 2 Unbolt the rails from both the unit and the shipping pallet...

Page 21: ...ng pallet 3 Use a forklift pallet jack to lift the UPS off the pallet Insert the lifting forks through the lifting fork access ports 4 Use a forklift floor jack to position the UPS on the pre drilled mounting holes See Section 2 7 for hole dimensions and configuration Side view of 15 25 30kVA UPS Lifting fork access DANGER TOP HEAVY EQUIPMENT DO NOT tilt the UPS more than 10 from the upright posit...

Page 22: ...AREFULLY AND ONLY WITH ADEQUATE EQUIPMENT AND TRAINED PERSONNEL THIS EQUIPMENT WILL TIP OVER EASILY UNTIL FIXED IN PLACE 1 Remove shrink wrap material 2 Unbolt the rails from both the unit and the shipping pallet Place the rails on the front of the pallet Use the four 1 2 x 3 bolts to secure the rails to the shipping pallet Attach the rails as shown in the front to the front of the pallet 3 Place ...

Page 23: ...e forks between the C channel feet on the bottom of the 50kVA UPS cabinet front or back access 4 Lift the UPS off the pallet 5 Use the forklift floor jack to position the UPS on the pre drilled mounting holes See Section 2 7 Seismic Version has two outer and a center C channel skid Base Version has two outer C channel skids but NO center skid 50 kVA UPS No Casters DANGER TOP HEAVY EQUIPMENT DO NOT...

Page 24: ...shipping agent The equipment warranty will not apply to units that are damaged during shipment 2 Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications 2 6 Permanent Anchoring for Premium 15 25 30 50 kVA UPS with Casters Use the shipping rails for permanent anchoring of the castor equipped 4200FA Anchoring for 15 30 kVA 4200FA with ...

Page 25: ...asters 2 7 Permanent Anchoring for Base and Seismic model 15 25 30 50 kVA UPS without Casters 15 25 30 kVA Base Seismic Anchoring Pattern 50 kVA Base Seismic Anchoring Pattern Middle top bottom holes N A for Base 50kVA See Appendix A for fastener details 35 5 13 5 40 30 59 3 38 3 ...

Page 26: ...place on a wood or metal pallet 3 The optimum storage temperature is 70 F 21 C Higher ambient temperatures cause UPS batteries to need recharging more frequently 4 If stored in an ambient temperature under 68 F 20 C recharge the batteries every 9 months 5 If stored in an ambient temperature of 68 86 F 20 30 C recharge the batteries every 6 months 6 If stored in an ambient temperature of 86 104 F 3...

Page 27: ...re exposed to direct sunlight or contaminated areas subject to high levels of airborne dust metal particles or flammable gasses 5 Verify the ventilation and air conditioning system at the site is capable of removing the heat generated by the UPS Ambient temperature range for operating the UPS is 32 104 F 0 40 C 77 F 25 C is the recommended operating temperature for maximum battery life 6 Avoid ins...

Page 28: ...power to motors that require high starting current or a long starting time such as vacuum cleaners and machine tools 6 Do not insert metal objects or combustible materials in the unit s ventilation slots 7 Do not place hang or paste any objects on the top or on the exterior surfaces of the UPS 8 The capacitors of the UPS maintain a residual charge for a while after turning off the UPS The required...

Page 29: ...d be damaged if the unit is not fully powered down before the breaker is reset 4 0 UPS Connections 4 1 Power Connections 4 1 1 Power Connections 15 25 30 kVA with Internal Batteries The following illustrates the wiring connections from the power distribution panel not part of the UPS to the terminal block of the 15 25 30 kVA UPS Models Maximum wire capacity for TB1 and TB4 is 1 AWG Ensure the thre...

Page 30: ...for TB1 and TB4 is 1 AWG Ensure the three phase commercial power input is connected for clockwise rotation The UPS output function is disabled if the input power is not phased for clockwise rotation Customer provided breaker for units with optional Bypass Input Optional Bypass Input 3 Phase 3 Wire 208 V requires 3 Phase 4 Wire Wye TB4 INPUT GROUND RESISTANCE LESS THAN 10 OHMS CUSTOMER PROVIDED AC ...

Page 31: ...3 AWG N Torque inch lbs L1 L3 N AWG L1 L3 AWG N Torque inch lbs L1 L3 N AWG L1 L3 AWG N Torque inch lbs L1 L3 N 120 208 V 6 1 4 1 51 51 3 1 1 51 87 2 1 1 87 87 127 220 V 6 1 4 1 51 51 3 1 1 51 87 2 1 1 87 87 240 V 6 1 N A 51 N A 3 1 N A 51 N A 2 1 N A 87 N A 220 380 V 10 1 8 1 35 51 8 1 4 1 51 51 6 1 2 1 51 87 230 400 V 10 1 8 1 35 51 8 1 4 1 51 51 6 1 2 1 51 87 240 415 V 10 1 8 1 35 51 8 1 4 1 51...

Page 32: ...during the power connection process of the 15 25 30 kVA Note 1 Input and Output conductors shall be installed in separate conduits and installed in accordance with the latest edition of NEC and the Local Authority having jurisdiction 2 Battery conductors shall be installed in a separate conduit and be of low resistance type CONDUIT MOUNTING PANEL INPUT CONDUIT OUTPUT CONDUIT BATTERY CONDUIT ...

Page 33: ... containing UPS power cables 1 Low Battery 2 Battery Discharge 3 Fault 4 Not Used 5 Inverter Supply 6 Inverter Supply 7 24Vdc 1A max P24A3 8 Remote Run Switch UPS to Inverter Mode 9 24Vdc 1 A max P24A3 10 Remote Stop Switch UPS to Static Bypass 11 Bypass 12 COMMON 13 EPO 24Vdc 1A max 14 EPO 24Vdc 1A max 15 24 Not Used Must be programmed in via the front panel Battery Connection Positive Negative 3...

Page 34: ...cted to other powered circuits Connection to other powered circuits may result in unpredictable circuit operation or failure 9 P24A3 24 Vdc P24A3 10 Remote Stop Apply 24Vdc to switch UPS to Static Bypass The UPS will transfer to bypass as soon as the input and bypass power are in sync NOTE The connection to the remote stop inputs on terminals 9 and 10 must be a discrete dry contact and must not be...

Page 35: ...k of the 50 kVA UPS Model The Ground lugs are located to the left of TB4 See illustration below Optional Bypass Input 3 phase 3 wire Optional Bypass Input 3 phase 3 wire 208 V requires 3 phase 4 wire H1 H2 H3 N H1 H2 H3 N L1 L2 L3 N OUTPUT 3 phase 4 wire INPUT 3 phase 3 wire 208 V requires 3 phase 4 wire TB1 TB4 BATTERY Ground Lugs 2 Wire Capacity 14 1 0 AWG TB4 TB1 50kVA with Back Panel Removed ...

Page 36: ...0 kcmil 1 250 kcmil 200 in lbs 480 V 4 250 kcmil 2 250 kcmil 480 277 V 6 250 kcmil 1 250 kcmil 200 in lbs 600 V 6 250 kcmil N A 600 V 6 250 kcmil N A 200 in lbs Minimum Maximum Wire Size and Torque requirements UPS Optional Bypass Input Terminals TB4 50 kVA USE MINIMUM 75 C INSULATED COPPER WIRING Phase A B C N Input H1 H2 H3 50 kVA AWG NEUTRAL AWG Tightening Torque 208 120 V 1 0 250 kcmil 250 kcm...

Page 37: ...acement 50 kVA The following illustrates the proper cable routing that should be followed during the power connection process for the 50kVA Note Cabinet show with batteries cabling is the same for units with internal batteries internal transformers and neither internal batteries nor transformers ...

Page 38: ...ing through conduit containing UPS power cables 3 Battery Shunt Trip 4 Battery Shunt Trip 5 Battery Aux 6 Battery Aux These terminals not available on Base units These terminals on ALL units 1 Low Battery 2 Battery Discharge 3 Fault 4 Not Used 5 Inverter Supply 6 Inverter Supply 7 24Vdc 1A max P24A3 8 Remote Run Switch UPS to Inverter Mode 9 24Vdc 1 A max P24A3 10 Remote Stop Switch UPS to Static ...

Page 39: ...rating normally Duplicate terminals 7 P24A3 24 Vdc 1 A max source for Remote Run 8 Remote Run Apply 24V to switch UPS to Inverter Mode NOTE The connection to the remote run inputs on terminals 7 and 8 must be a discrete dry contact and must not be connected to other powered circuits Connection to other powered circuits may result in unpredictable circuit operation or failure 9 P24A3 24 Vdc P24A3 1...

Page 40: ... and the associated DB9 connector pin out Notes 1 Pin switches are shown in their inactive states Example if battery voltage is low pin 7 will be connected to System Common 2 Contacts are rated at 30 VDC 0 1 amps 125 VAC 3 amps 3 Pin number 3 is not used 5 System Common 6 Bypass Active Fault Signal Detect 1 2 8 UPS On line 7 Battery Voltage Low Battery Discharge 9 4 DB9 Male Connector Outline faci...

Page 41: ... from the UPS via the RS 232C communication link is shown below Operating Conditions Input Voltage Output Voltage Input Frequency Output Frequency Battery Voltage Output Current UPS Operating Status Described as yes or no Utility Power OK Low Battery Voltage Detected UPS in BYPASS Mode UPS in NORMAL Mode Input and Output Frequency Synchronized UPS FAULT Occurred Fault Details Described as occurred...

Page 42: ...unction can allow you to stop discharging the UPS batteries after an orderly system shutdown has been completed The UPS can be programmed to turn OFF up to 8 minutes after the shutdown command is given This command can be cancelled before the specified time has elapsed by following the directions listed on the RS 232C screen Pin I O Symbol Description 1 This pin is not used 2 Input RXD Receive Dat...

Page 43: ... Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypa...

Page 44: ... Frequency Regulation 0 1 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacit...

Page 45: ...ad Phase Displacement 2 0 100 balanced load 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inv...

Page 46: ...ncy Regulation 0 1 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 5 100 load step change 3 loss or return of input voltage 8 transfer of bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 fo...

Page 47: ...n free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 5 100 load step change 3 loss or return of input voltage 8 transfer of bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for 10 m...

Page 48: ...y pad Phase Displacement 2 0 100 balanced load 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to ...

Page 49: ...ncy Regulation 0 1 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 ...

Page 50: ... in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter Inverter Overload Capacity 125 for 90 sec 150 for 30 sec Bypass Overload Capacity 1000 for 10 ms 125 for ...

Page 51: ...d load 4 unbalanced load Rated Frequency 50 60 Hz Frequency Regulation 0 1 in free running mode Frequency Synchronous 0 5 1 0 1 5 Hz 1 0 Hz std switch selectable by qualified technician Frequency Slew Rate 1 Hz s to 3Hz s in 0 5 Hz steps Voltage Transients Recovery time 50 ms 5 100 load step change 3 loss or return of input voltage 8 transfer from bypass to inverter Inverter Overload Capacity 125 ...

Page 52: ... Load 7 388 10 351 14 775 24 625 75 Load 6 069 8 063 11 463 19 425 50 Load 5 090 6 141 9 083 16 044 25 Load 3 987 4 656 7 433 10 360 0 Load 2 730 4 077 4 892 6 403 5 10 5 Eff Vs Load Table 4200FA with Input and Output Transformers 15 kVA w 2 Xfmr 25 kVA w 2 Xfmr 30 kVA w 2 Xfmr 50 kVA w 2 Xfmr 100 Load 85 1 86 7 85 1 85 8 Contact the factory for additional information on efficiency vs load curves ...

Page 53: ...opper circuit maintains a constant voltage and provides current limiting for charging the batteries It also supplies a DC voltage of the proper level to the inverter section The inverter section generates a high quality sine wave output voltage The batteries are maintained in a constantly charged state when the UPS is in the Normal Operation Mode Power flow in AC Input Mode Converter Inverter Bypa...

Page 54: ... to a fault condition then the power flow must be transferred manually from the UPS s Bypass circuit back to the Inverter circuit after repairing the fault see Start up Procedure If the power flow is transferred to the Bypass circuit due to an overload condition then the power flow will automatically transfer from the UPS s Bypass circuit back to the Inverter circuit after removing the overload se...

Page 55: ...uit inverts hence Inverter the DC power into AC power The AC power is available at the output This back up process will continue until the battery voltage drops below a specific minimum level When this occurs the batteries will stop supplying power to the load This minimum level is the rated minimum voltage V min Power flow in battery backup mode Converter Inverter Bypass Charger Chopper Isolating...

Page 56: ...amount and type of load temperature and other variables CAUTION Contact TOSHIBA when using other than TOSHIBA designed Battery Systems to determine proper compliance Using other systems could void Warranty and or Safety Certifications The following illustration graphically shows the battery discharge process at full load conditions 6 6 Battery Low Voltage Tolerances Excessive discharge will cause ...

Page 57: ...tery life In the second step constant voltage control starts and current gradually decreases as the batteries charge to their normal fully charged state In the third step a slight trickle current continues to flow into the batteries to keep them fully charged and floating at the normal DC Voltage level A full recharge usually requires approximately 24 72 hours 90 recharge in 10 X discharge time af...

Page 58: ...ode or the Bypass Mode See EMERGENCY OFF screen The following figure shows the UPS condition after application of the EPO switch Use the Start up Procedure for restarting the unit Converter Inverter Bypass Charger Chopper Isolating XFMR External Batteries Output Power MCCB MBS Not available for LT units Input Power Power Flow TRIPPED OFF OFF OFF line 1 line 2 line 3 line 4 INV AC IN BYP BATT FAULT...

Page 59: ...amp to be on On when the UPS has normal AC input power that is within tolerance If there is an input power failure this LED is off If there is no power failure and the input voltage is in an over voltage condition the AC IN LED will flicker on and off rapidly 0 4 sec on and 0 4 sec off If there is no power failure and the input voltage is in an under voltage condition the AC IN LED will be off On ...

Page 60: ...n of the UPS It should be used in conjunction with the LED display and the audible alarms for total system monitoring The LCD displays certain information only on specific lines of the display The UPS operating mode and conditions determines the information shown These messages are shown in the following line message charts 6 12 1 Line 1 System Messages Line 1 messages are based on the operating m...

Page 61: ...active i e current limit reached Abnormal LOW BATTERY Displayed when battery voltage is low abnormal or the UPS batteries have failed self diagnostic test Abnormal UPS OL REDUCE LOAD Displayed when UPS has tripped due to an overload condition Abnormal DCOC Displayed when the UPS has an internal failure Abnormal DCOV Displayed when the UPS has an internal DC bus over voltage Abnormal DCUB Displayed...

Page 62: ...SYNC OUTPUT INV OP POWER KW INV OP PF MENU CALENDER CLOCK BUZZER VOLUME DISPLAY DURATION RUN SWITCH SELECT Local Remote SERIAL COM STATION ADDR OUTPUT VOLT ADJUST MENU DATA RESET NOTE Page through the menu screens by pressing the UP or Down arrow key for approximately 2 3 sec The top screen is the opening screen but the following screens can be accessed in sequential order in the pattern 1 2 3 4 1...

Page 63: ...and then move the Circuit Breaker to off 3 Repeat Initial Battery Charge procedure A failure indicates battery replacement may be necessary 6 15 Start up Procedure The UPS batteries must be charged before the UPS is used for the first time or if the unit has not been used AC power source removed for more than 10 days If the batteries are charged then use the following start up procedure 1 Verify t...

Page 64: ...e inverter halts Output power is now provided to the load through the unit s Bypass circuit While in this state of operation if a power failure occurs in the commercial power source the UPS will lose power Power to the critical load device will be interrupted The battery charging circuit and chopper circuit remains active DANGER Do not touch the UPS terminals even though the operation switch has b...

Page 65: ...Operation of the UPS inverter stops and the BYP LED illuminates Output power is now provided to the load through the Bypass circuit While in this mode if a power failure occurs on the commercial power source the UPS will lose power Power to the critical load device will be interrupted The battery charging circuit and chopper circuit remains active 2 Verify that step one above is followed and that ...

Page 66: ...nt panel of the UPS EXCEPT for Base models Slowly rotate the cam switch counter clockwise to the UPS MODE position 5 Turn the STOP RUN switch to the RUN position 6 Verify that the Inverter indicator light on the front panel is lit The unit is now back On Line and supplying conditioned power to the load ...

Page 67: ...menus INPUT Input Press to display UPS input conditions OUTPUT Output Press to display UPS output conditions BATT TEST Battery Test Press to execute On Line Battery test BUZZ STOP Buzzer Stop Press to stop the audible alert buzzer MENU Menu Press to display the main user selection menu ENTER Enter Press to confirm user selected command or action RESET Reset Press to reset UPS panel s message displ...

Page 68: ... LINE OUTPUT VOLTAGE 208 V CURRENT 100 100 99 DATE DAY TIME If an AC input power failure occurs and no abnormal operating conditions are present the UPS switches to standard Battery Backup Mode The following system message is displayed BATTERY BACKUP OUTPUT VOLTAGE 208 V CURRENT 100 100 99 DATE DAY TIME 6 19 2 IN When the IN key is pressed during normal AC Input Mode of operation the LCD screen di...

Page 69: ...ata screens Press the F1 key to change to the adjustment screen for that menu item Press up arrow to move display to previously available item Press down arrow to move display to next available item From the adjustment screen if the MENU key is pressed any changes are discarded and the display returns to the regular menu screen with the previous data values shown If the ENTER key is pressed from t...

Page 70: ... 19 7 BUZZ STOP Key The BUZZ STOP key has no effect on the LCD screen display However if the UPS alarm buzzer is on pressing this key will silence it If the alarm buzzer is not on pressing this key has no effect 6 19 8 RESET Key The RESET key function is used to Reset the LCD display board software should a system lock up occur The reset does not reset the variables in the memory Use of the RESET ...

Page 71: ...e down arrow key to scroll to the present buzzer volume adjustment screen display BUZZER VOLUME ADJUST LOUD MEDIUM SOFT F1 DATA SET MODE PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen BUZZER VOLUME ADJUST LOUD MEDIUM SOFT CHANGE DATA ENTER ACCEPT CHANGE Press the up or down arrow key to move the marker between the three buzzer volume levels Press the ENTER key t...

Page 72: ... menu data screens and press the down arrow key to scroll to the Run Switch Select setting screen display RUN SWITCH SELECT LOCAL REMOTE F1 DATA SET MODE PRV NEXT SCREEN Press the F1 key to display the following active adjustment screen RUN SWITCH SELECT LOCAL REMOTE CHANGE DATA ENTER ACCEPT CHANGE Press the up or down arrow key to move the marker between the two RUN SWITCH selections Press the EN...

Page 73: ...ll show the numerical value of the allowable voltage adjustment parameter values Press the up and down arrow keys to adjust the setting from between 5 volts This will cause the unit s output voltage to adjust to within 2 of its nominal value If the inverter is not running and the output voltage cannot be adjusted the following message will be displayed OUTPUT VOLT ADJUST ADJUST PROHIBITED DATA CAN...

Page 74: ...mode to 3 minutes Press the MENU key to abandon the operation and return to the menu data screen 6 21 Overload Operation When the UPS is operating and an overload condition is first detected the following Overload Warning screen is displayed UPS ON LINE OUTPUT VOLTAGE V OUTPUT CURRENT UPS OL REDUCE LOAD After a period of time if the overload is still not reduced and the STOP RUN key switch is in t...

Page 75: ... STOP RUN key switch remains in the STOP position when the UPS s wait period is complete then the following screen will be displayed BYPASS OPERATION OUTPUT VOLATAGE V CURRENT 100 100 100 DATE DAY TIME If the STOP RUN key switch remains in the RUN position when the UPS s wait period is complete then the following screen will be displayed UPS ON LINE OUTPUT VOLTAGE 208 V CURRENT 100 100 99 DATE DAY...

Page 76: ...FOR DETAILS TO SCROLL Press the up or down arrow keys to display the Fault Count screen TOTAL FAULT COUNT TIMES F1 FOR DETAILS TO SCROLL Press the F1 key to display the record relating to the first fault FAULT HISTORY 1 Date Time fault code EXIT F1 NEXT Press the F1 key again to display the record relating to each subsequent fault FAULT HISTORY Date Time fault code EXIT F1 NEXT Press the up or dow...

Page 77: ...Fault Lamp on Inverter OL No Fault Lamp Bypass OL Fault Lamp on Relay Contact Alarm Fault Relay closed Bypass Relay closed Inverter OL Bypass Relay closed Bypass OL Bypass Relay open and Fault relay closed Auto Retransfer No Inverter OL Yes if bypass ok Bypass OL No Protection Item Low Battery Voltage Level 1 Low Battery Voltage Level 2 Inverter Output Current Limit LCD Message Line 4 will read BA...

Page 78: ...ange 5 Energizing the UPS This step begins the internal self checks within the processor logic 6 Output Voltage Check The output voltages are checked to verify they are within range 7 EPO Emergency Power Off The EPO is operated to verify its operation in case of an emergency 8 Load Testing Performed if load is available 9 Generator Testing Performed if Generator is available 10 Internal External M...

Page 79: ...atteries must be replaced at the same time to eliminate the possibility of multiple failures due to resistances of the batteries Recommended Quarterly Maintenance A Visual Checks 1 Leakage 2 Corrosion on positive terminal B Check battery temperature at the negative terminal C Measure and record the system float charging voltage D Measure and record the individual unit s float charging voltage Reco...

Page 80: ...70 4200FA Installation and Operation Manual 9 0 External Dimensions Shipping Dimensions Weights 9 1 External Dimensions 15 25 30 kVA with Casters 36 3 in 922 mm ...

Page 81: ...4200FA Installation and Operation Manual 71 9 2 External Dimensions 15 25 30 kVA without Casters 4 1 in 104 mm Floor to Conduit knockout plate ...

Page 82: ...72 4200FA Installation and Operation Manual 9 3 External Dimensions 50kVA with casters 38 3 in 972 mm 59 3 in 1506 mm 35 5 in 901 mm 4 5 in 114 mm Floor to Conduit knockout plate ...

Page 83: ...4200FA Installation and Operation Manual 73 9 4 External Dimensions 50kVA without Casters LT version does not have the middle C channel skid 4 9 in 125 mm Floor to Conduit knockout plate ...

Page 84: ...ut Iso Xfmr Internal Output Auto Xfmr 15 kVA 794 lb 360 kg 900 lb 408 kg 783 lb 355 kg 988 lb 448 kg 25 kVA 804 lb 365 kg 910 lb 413 kg 793 lb 360 kg 998 lb 453 kg 30 kVA 809 lb 415 kg 915 lb 415 kg 798 lb 364 kg 1003 lb 455 kg 50 kVA 1221 lb 554 kg 2548 lb 1156 kg 1581 lb 717 kg 1941 lb 880 kg UPS Approximate Weight Base units No Internal Batt w Internal Batt 15 kVA 618 lb 280 kg 724 lb 328 kg 25...

Page 85: ...4200FA Installation and Operation Manual 75 APPENDIX A Seismic Anchorages ...

Page 86: ...76 4200FA Installation and Operation Manual ...

Page 87: ...4200FA Installation and Operation Manual 77 ...

Page 88: ...78 4200FA Installation and Operation Manual ...

Page 89: ...tage based on the use of VRLA type batteries 2 0 volts cell nominal 9 Maximum battery discharge current based on lowest permissible discharge voltage of 1 6 VPC 10 DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 11 Weights include internal batteries 12 Sizing calculations based on the following assumptions Not more than 3 current carrying conductors insta...

Page 90: ...Temp Rating Feet 15 0 97 42 60 A 1 x 6 1 x 4 380 25 0 97 67 90 A 1 x 3 1 x 1 380 30 0 97 81 110 A 1 x 2 1 x 1 380 50 0 97 138 175 A 1 x 2 0 1 250 380 External Battery Input 288VDC Nominal Battery Capacity Required for Full Load Output Maximum Discharge at Full Load Output Suggested External Feeder Breaker Suggested Minimum Feeder Wire Size Per Phase Suggested Maximum Feeder Length For Min Wire Siz...

Page 91: ...ted External Feeder Breaker Suggested Minimum Feeder Wire Size Per Phase Neutral Suggested Maximum Feeder Length For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75º C Temp Rating Feet 15 42 60 A 1 x 6 1 x 4 380 25 67 90 A 1 x 3 1 x 1 380 30 81 110 A 1 x 1 1 x 1 380 50 138 175 A 1 x 3 0 1 x 250 380 Battery Input 288VDC Nominal Battery Capacity Required for Full Load Output Maximum ...

Page 92: ...g Feet 15 0 97 26 35 A 1 x 8 480 25 0 97 40 60 A 1 x 6 480 30 0 97 48 70 A 1 x 6 480 50 0 97 77 100 A 1 x 3 480 Battery Input 288VDC Nominal Battery Capacity Required for Full Load Output Maximum Discharge at Full Load Output Suggested External Feeder Breaker Suggested Minimum Feeder Wire Size Per Phase Suggested Maximum Feeder Length For Min Wire Size in Steel Conduit kWB Amps DC Amps AWG or kcmi...

Page 93: ...d Suggested External Feeder Breaker Suggested Minimum Feeder Wire Size Per Phase Neutral Suggested Maximum Feeder Length For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75º C Temp Rating Feet 15 21 30 A 1 x 10 1 x 12 480 25 32 50 A 1 x 8 1 x 6 480 30 38 60 A 1 x 6 1 x 4 480 50 61 80 A 1 x 4 1 x 2 480 Battery Input 288VDC Nominal Battery Capacity Required for Full Load Output Maxim...

Page 94: ...ng Feet 15 0 97 21 30A 1 x 10 480 25 0 97 32 45 A 1 x 8 480 30 0 97 38 60 A 1 x 8 480 50 0 97 61 80 A 1 x 4 480 Battery Input 288VDC Nominal Battery Capacity Required for Full Load Output Maximum Discharge at Full Load Output Suggested External Feeder Breaker Suggested Minimum Feeder Wire Size Per Phase Suggested Maximum Feeder Length For Min Wire Size in Steel Conduit kWB Amps DC Amps AWG or kcmi...

Page 95: ...ternal Feeder Breaker Suggested Minimum Feeder Wire Size Per Phase Neutral Suggested Maximum Feeder Length For Min Wire Size in Steel Conduit kVA Amps Amps AWG or kcmil at 75º C Temp Rating Feet 15 42 60 A 1 x 6 1 x 4 480 25 69 90 A 1 x 3 1 x 1 480 30 83 110 A 1 x 2 1 x 1 480 50 139 175 A 1 x 2 0 1 x 250 480 Battery Input 288VDC Nominal Battery Capacity Required for Full Load Output Maximum Discha...

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Page 98: ...INDUSTRIAL DIVISION 13131 West Little York Rd Houston TX 77041 Tel 713 466 0277 Fax 713 466 8773 US 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in the U S A ...

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