Toro Z Master 4000 Series Service Manual Download Page 39

Page: 39 / 114

Kawasaki Engine Installation (continued)

g346046

Figure 12

13. Install the hydrostatic drive belt to the engine pulley.

Hydrostatic Drive Belt

Replacement (page 7–5)

14. Install the deck belt.

Deck Belt Replacement (page 6–4)

15. Connect the choke cable.

Choke Cable Assembly Replacement (page 5–16)

16. Connect the throttle cable.

Throttle Cable Assembly Replacement (page

5–15)

17. Install the rear guard asm. Install and tighten the 6 (5/16 inch) torx screws

and lock nuts securing the rear guard to the chassis.

g346045

Figure 13

18. Install the top rear guard. Install and tighten the 2 (5/16 inch) torx screws

securing the top rear guard to the rear guard asm.

4000 Series Z MASTER® Service Manual

Page 4–9

Engine: Service and Repairs

3442-427 Rev A

Summary of Contents for Z Master 4000 Series

Page 1: ...2 427 Rev A 4000 Series Z MASTER Service Manual Published January 2021 2020 The Toro Company 8111 Lyndale Avenue South Bloomington MN 55420 Original Instructions EN Contact us at www Toro com All Righ...

Page 2: ...Revision History Revision History Page 2 4000 Series Z MASTER Service Manual 3442 427 Rev A...

Page 3: ...ated topics covered in this manual We are hopeful that you will find this manual a valuable addition to your service shop If you have any questions or comments regarding this manual please contact us...

Page 4: ...ightening sequence Component orientation that may not be obvious Critical Torque This icon is used to highlight an assembly torque requirement that is different than what is recommended in the Standar...

Page 5: ...s 5 1 General Information 5 2 Service and Repairs 5 3 Chapter 6 Deck 6 1 General Information 6 2 Service and Repairs 6 3 Chapter 7 Drive System 7 1 General Information 7 2 Service and Repairs 7 3 Chap...

Page 6: ...Preface Page 6 4000 Series Z MASTER Service Manual 3442 427 Rev A...

Page 7: ...Chapter 1 Safety Table of Contents Safety Instructions 1 2 Think Safety First 1 2 4000 Series Z MASTER Service Manual Page 1 1 Safety 3442 427 Rev A...

Page 8: ...moving parts as if they were moving whenever the engine is running or has the potential to start Avoid burns Do not touch the engine muffler or other components which may be hot during operation whil...

Page 9: ...rom pin hole leaks or nozzles that eject hydraulic fluid under high pressure Do not use your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate un...

Page 10: ...pproximate number of square feet of fire it can extinguish Geometric symbol red square Class C fires involve electrical equipment such as appliances wiring circuit breakers and outlets Never use water...

Page 11: ...Maintenance Table of Contents Specifications 2 2 Torque Specifications 2 7 Equivalents and Conversions 2 12 U S to Metric Conversions 2 13 4000 Series Z MASTER Service Manual Page 2 1 Specifications a...

Page 12: ...ear Tires 60 9 x 24 1 30 1 cm 24 x 9 5 12 inches 60 9 x 26 7 30 5 cm 24 x 10 5 12 inches 60 9 x 30 5 30 5 cm 24 x 12 12 inches 60 9 x 26 7 30 5 cm 26 x 10 5 12 inches Rear Tire Pressure 13 psi Front C...

Page 13: ...ax Ground Speed FWD 12 MPH 10 MPH 12 MPH Rear Tires 66 x 30 5 30 5 cm 26 x 12 12 inches 61 x 30 5 30 5 cm 24 x 12 12 inches 66 x 26 7 30 5 cm 26 x 10 5 12 inches 66 x 30 5 30 5 cm 26 x 12 12 inches Re...

Page 14: ...57 L 8 US qt Max Ground Speed FWD 12 MPH 10 MPH Rear Tires 61 x 26 7 30 5 cm 24 x 10 5 12 inches 61 x 30 5 30 5 cm 24 x 12 12 inches 61 x 24 1 30 5 cm 24 x 9 5 12 inches Rear Tire Pressure 13 psi Fro...

Page 15: ...Speed FWD 12 MPH Rear Tires 66 x 25 7 30 5 cm 26 x 10 5 12 inches 66 x 30 5 30 5 cm 26 x 12 12 inches 66 x 25 7 30 5 cm 26 x 10 5 12 inches 66 x 30 5 30 5 cm 26 x 12 12 inches Rear Tire Pressure 13 ps...

Page 16: ...HYPR OIL 500 7 57 L 8 US qt Max Ground Speed FWD 12 MPH Rear Tires 66 x 30 5 30 5 cm 26 x 12 12 inches Rear Tire Pressure 13 psi Front Caster Tires 38 1 x 16 5 15 2 cm 15 x 6 5 6 inches Front Tire Pr...

Page 17: ...he fastener s head or similar condition which affects the installation As noted in the following tables torque values should be reduced by 25 for lubricated fasteners to achieve the similar stress as...

Page 18: ...Metric Bolts and Screws g272209 Figure 2 1 Class 8 8 2 Class 10 9 Specifications and Maintenance Torque Specifications Page 2 8 4000 Series Z MASTER Service Manual 3442 427 Rev A...

Page 19: ...70 7 95 9 7 16 20 UNF 29 3 29 3 39 4 55 6 75 8 77 8 104 11 1 2 13 UNC 30 3 48 7 65 9 75 8 102 11 105 11 142 15 1 2 20 UNF 32 4 53 7 72 9 85 9 115 12 120 12 163 16 5 8 11 UNC 65 10 88 12 119 16 150 15...

Page 20: ...ue values listed in the table above by 25 for lubricated fasteners Lubricated fasteners are defined as threads coated with a lubricant such as oil graphite or thread sealant such as Loctite Torque val...

Page 21: ...24 UNC 38 7 in lb 1 4 20 UNC 85 15 in lb 5 16 18 UNC 110 20 in lb 3 8 16 UNC 200 100 in lb Hole size material strength material thickness and finish must be considered when determining specific torqu...

Page 22: ...0 734375 18 653 1 4 0 2500 6 350 3 4 0 7500 19 050 17 64 0 265625 6 747 49 64 0 765625 19 447 9 32 0 28125 7 144 25 32 0 78125 19 844 19 64 0 296875 7 541 51 64 0 796875 20 241 5 16 0 3125 7 541 13 16...

Page 23: ...c Feet Cubic Meters 0 02832 Volume Cubic Inches Cubic Centimeters 16 39 Tons Short Metric Tons 0 9078 Pounds Kilograms 0 4536 Weight Ounces Grams 28 3495 Pressure Pounds Square Inch Kilopascal 6 895 F...

Page 24: ...Specifications and Maintenance Torque Specifications Page 2 14 4000 Series Z MASTER Service Manual 3442 427 Rev A...

Page 25: ...Chapter 3 Troubleshooting Table of Contents General Troubleshooting 3 3 4000 Series Z MASTER Service Manual Page 3 1 Troubleshooting 3442 427 Rev A...

Page 26: ...rrow down the focus of the problem Assess Performance Ensure you have all the necessary tools for testing Test all potential causes of the failure A Reevaluate and create new hypotheses if necessary R...

Page 27: ...connections for good contact Clean the connector terminals thoroughly with electrical contact cleaner and apply dielectric grease The spark plug is fouled or improperly gapped Adjust or replace the sp...

Page 28: ...ing is broken or missing Replace the spring The machine does not drive The hydraulic oil level is low in the transaxle Add hydraulic oil to the transaxle The cutting blade s is are bent or unbalanced...

Page 29: ...spring There is a low voltage supply at the clutch Check the coil resistance battery charge charging system and wiring connections and replace parts if necessary The coil is damaged Replace the clutc...

Page 30: ...Troubleshooting General Troubleshooting Page 3 6 4000 Series Z MASTER Service Manual 3442 427 Rev A...

Page 31: ...Chapter 4 Engine Table of Contents General Information 4 2 Service and Repairs 4 3 Kawasaki Engine Replacement 4 5 4000 Series Z MASTER Service Manual Page 4 1 Engine 3442 427 Rev A...

Page 32: ...TER mowers use a variety of engines All options are V Twin 4 cycle engines 726cc 852cc and 999cc Kawasaki carbureted engines and 747cc Kohler EFI engines Engine General Information Page 4 2 4000 Serie...

Page 33: ...38383 Figure 3 1 Kawasaki Engine 6 Clutch 2 Exhaust Gasket 7 Clutch Anchor 3 Engine Oil Drain Hose Asm 8 Flat Idler Pulley 4 Muffler 9 Idler Arm Asm 5 Transmission Pulley 4000 Series Z MASTER Service...

Page 34: ...46 Figure 4 1 Kohler Engine 5 Clutch Anchor 2 Oil Drain Hose Asm 6 Clutch 3 Kohler EFI Muffler 7 Flat Idler Pulley 4 Transmission Pulley 8 Idler Arm Asm Engine Service and Repairs Page 4 4 4000 Series...

Page 35: ...ecuring the battery to the battery tray Lift the battery away from the machine 4 Close the fuel supply valve 5 Remove the 2 5 16 inch torx screws securing the top rear guard to the rear guard asm Remo...

Page 36: ...rom the engine pulley Hydrostatic Drive Belt Replacement page 7 5 11 Disconnect the chassis wire harness from the main engine harness g346046 Figure 7 12 Disconnect the red B wire from the starter 13...

Page 37: ...Using an appropriate lifting device lift the engine away from the frame Kawasaki Engine Installation 1 Using an appropriate lifting device install the engine into position on the frame 2 Install the 3...

Page 38: ...10 10 Connect the black engine ground wire 11 Connect the red B wire to the starter g346047 Figure 11 12 Connect the chassis wire harness to the main engine harness Engine Service and Repairs Page 4...

Page 39: ...Replacement page 5 16 16 Connect the throttle cable Throttle Cable Assembly Replacement page 5 15 17 Install the rear guard asm Install and tighten the 6 5 16 inch torx screws and lock nuts securing...

Page 40: ...Install the battery onto the machine Hook the rubber strap securing the battery to the battery tray 21 Connect the battery by installing the positive cable first then the negative cable to the batter...

Page 41: ...15 Choke Cable Assembly Replacement 5 16 Seat Replacement 5 17 MYRIDE Replacement 5 20 Fuel Tank Replacement 5 24 Park Brake Handle Assembly Replacement 5 25 ROPS Roll Over Protection System Replaceme...

Page 42: ...l Information The 4000 series Z MASTER mowers use a one piece fully welded frame All models use a foldable ROPS system Chassis General Information Page 5 2 4000 Series Z MASTER Service Manual 3442 427...

Page 43: ...sis Assembly 1 g338832 Figure 15 1 Suspension Seat Asm 4 Rear Retainer Tank Plate 2 Seat Pan 5 Backer Plate 3 Front Retainer Tank Plate 4000 Series Z MASTER Service Manual Page 5 3 Chassis Service and...

Page 44: ...Chassis Assembly 2 g338834 Figure 16 1 Rear Retainer Tank Plate 2 Front Retainer Tank Plate Chassis Service and Repairs Page 5 4 4000 Series Z MASTER Service Manual 3442 427 Rev A...

Page 45: ...879 Figure 17 1 ROPS Asm 5 Floor Pan Asm 2 Fixed Seat Floormat 6 60 Inch Frame 3 Rubber Push In Bumper 7 Hydro Plate 4 Toeboard 8 Step 4000 Series Z MASTER Service Manual Page 5 5 Chassis Service and...

Page 46: ...sis Assembly 4 g338890 Figure 18 1 ROPS Asm 5 Hydro Plate 2 Toeboard 6 Light Bracket 3 Bumper 7 Step 4 60 Inch Frame Chassis Service and Repairs Page 5 6 4000 Series Z MASTER Service Manual 3442 427 R...

Page 47: ...assis Assembly 5 g341393 Figure 19 1 Fuel Vent Asm 4 Fuel Cap 2 Vent Hose Asm 5 Fuel Tank Assembly 3 Fuel Hose Asm 4000 Series Z MASTER Service Manual Page 5 7 Chassis Service and Repairs 3442 427 Rev...

Page 48: ...on Control Asm 9 Handle Pivot 3 RH Brake Rod Asm 10 Brake Lever Asm with Grip 4 Brake Asm 11 LH Handle Asm 5 Brake Bracket 12 Switch Plate 6 LH Brake Rod Asm 13 LH Motion Control Asm 7 Damper Chassis...

Page 49: ...Pan 3 Seat Pan 11 Isolator 4 Cam Lock Knob 12 Bearing Bracket 5 Shock Spring Asm 13 Badge Plate 6 Mounting Bracket 14 Lower Shock Mount 7 Floor Mat 15 Backer Plate 8 Trailing Arm 16 Front Shock Asm 4...

Page 50: ...e 12 RH Cover Asm 4 Choke Control Cable 13 Cup Holder 5 RH Rear Guard Asm 14 LH Console 6 Top Rear Guard 15 LH Front Plate Cover 7 Throttle Control Cable 16 LH Cover Asm 8 RH Front Plate Cover 17 LH S...

Page 51: ...o the RH console Remove the RH side pod from the RH console g346220 Figure 23 4 Remove the throttle cable from the machine Throttle Cable Assembly Replacement page 5 15 5 Remove the choke cable from t...

Page 52: ...pod 12 Remove the 2 5 16 inch lock nuts and carriage bolts securing the RH console to the chassis 13 Lift the RH console away from the machine Right Console Installation 1 Install the RH console onto...

Page 53: ...g346220 Figure 27 12 Connect the battery by installing the positive cable first then the negative cable to the battery Left Console Replacement Left Console Removal 1 Park the machine on a level surfa...

Page 54: ...nd tighten the 2 5 16 inch lock nuts and carriage bolts securing the LH console to the chassis 3 Connect the wiring harness to the USB charger 4 Install the LH side pod to the LH console Install the 4...

Page 55: ...the throttle cable Throttle Cable Assembly Engine Removal Note the position of the throttle clamp on the engine plate 1 Remove the cable clamp screw securing the cable to the engine plate Remove the...

Page 56: ...all moving parts to stop and remove the key Engage the parking brake 2 Disconnect the battery by removing the negative cable first then the positive cable from the battery 3 Remove the 4 1 4 20 inch...

Page 57: ...the nut to the bottom side of the choke cable securing the cable to the pod 3 Install the RH side pod to the RH console Install the 4 1 4 20 inch torx screws securing the RH side pod to the RH consol...

Page 58: ...24 Figure 35 5 Remove the 2 5 16 inch torx screws securing the front of the seat pan to the chassis 6 With assistance slide the seat pan seat assembly forward and tip upwards to gain access to the sea...

Page 59: ...With assistance install the seat pan seat assembly into the machine 3 Connect the seat switch to the seat With assistance slide the seat pan seat assembly forward and tip upwards to gain access to the...

Page 60: ...isengage the PTO Stop the engine wait for all moving parts to stop and remove the key Engage the parking brake 2 Disconnect the battery by removing the negative cable first then the positive cable fro...

Page 61: ...the front shock upper mount to the MYRIDE platform 8 Remove the floor pan 9 Open the 2 plastic clamps securing the fuel and vent lines g348062 Figure 41 10 Remove the 4 5 16 inch lock nuts securing t...

Page 62: ...iously loosened 14 Using an appropriate lifting device slightly raise the MYRIDE assembly and slide the rear shocks off the mount studs move to the side 15 Fully raise the MYRIDE assembly out of the m...

Page 63: ...to the chassis g348084 Figure 44 5 Close the 2 plastic clamps securing the fuel and vent lines g348062 Figure 45 6 Install the floor pan 7 Tighten the 2 3 8 inch lock nuts securing the lower front re...

Page 64: ...console Left Console Replacement page 5 13 6 Remove the seat assembly Seat Replacement page 5 17 MYRIDE Replacement page 5 20 7 Remove the 2 5 16 inch nylock nuts and carriage bolts securing the rear...

Page 65: ...e battery Park Brake Handle Assembly Replacement Park Brake Handle Assembly Removal 1 Park the machine on a level surface and disengage the PTO Stop the engine wait for all moving parts to stop and re...

Page 66: ...o the full down position g346262 Figure 47 6 Remove the LH shoulder bolt securing the upper ROPS assembly to the lower ROPS assembly 7 While supporting the upper ROPS assembly remove the RH shoulder b...

Page 67: ...1 Install the lower tubes onto the chassis 2 Install the 4 inch 2 per side bolts and lock nuts securing the lower tubes to the chassis g346263 Figure 49 CAUTION Upper ROPS assembly is heavy assistanc...

Page 68: ...astener screw securing the caster bearing assembly 6 Remove the caster fork from the front axle Inspect the caster fork shaft for wear or damage 7 Remove the upper and lower bearings from the axle and...

Page 69: ...he spacer nuts to the axle 7 Remove the axle from the wheel assembly with the second spacer nut still attached 8 Pry out the seals and remove the bearings 9 Inspect the bearings for wear or damage and...

Page 70: ...ive cable first then the negative cable to the battery Motion Control Assembly Replacement Motion Control Assembly Removal 1 Park the machine on a level surface and disengage the PTO Stop the engine w...

Page 71: ...ion Control Assembly Installation 1 Position the motion control assembly in place with the linkage extending toward the transmission 2 Secure the motion control assembly to the frame 3 Connect the mot...

Page 72: ...th the 2 screws 7 Connect the motion control handle to the motion control assembly 8 Install the side console Right Console Replacement page 5 11 Left Console Replacement page 5 13 9 Connect the batte...

Page 73: ...Service and Repairs 6 3 Deck Belt Replacement 6 4 Mower Deck Replacement 6 4 Mower Deck Replacement with Deck Lift 6 7 Electric Mower Deck Lift Replacement 6 9 Aluminum Spindle Rebuild 6 11 4000 Seri...

Page 74: ...wers use a TURBO FORCE deck platform All decks are 5 5 inch deep and constructed of 7ga steel The spindles are of aluminum construction and utilize a blade driver Deck General Information Page 6 2 400...

Page 75: ...k Strut with Bushings Asm 3 Lever Grip 10 Deck Lift Shaft Asm 4 Magnetic Retention Tag 11 Deck Chain Asm 5 Transport Lock Plate 12 Extension Spring 6 Flange Bushing 13 Front Deck Lift Shaft Asm 7 Deck...

Page 76: ...the deck belt to the deck and clutch pulleys 2 Using a 3 8 inch rachet or breaker bar pull the idler arm counterclockwise to add spring tension 3 Install the 3 8 inch lock nut securing the belt guides...

Page 77: ...Slowly loosen and remove the lift assist spring screw g348207 Figure 56 7 Remove the 2 3 8 inch lock nuts and carriage bolts securing the deck strut to the frame 4000 Series Z MASTER Service Manual P...

Page 78: ...transport position 2 Slide the deck under the machine through the RH side 3 Place the deck on the same blocks that were used in the removal section g348085 Figure 58 4 Place the deck lift at the lowes...

Page 79: ...k Removal with Deck Lift 1 Park the machine on a level surface and disengage the PTO Stop the engine wait for all moving parts to stop and remove the key Engage the parking brake 2 Remove the deck bel...

Page 80: ...Deck Lift 1 Slide the deck under the machine through the RH side 2 Lower the deck lift until the lift chains can be attached to the deck 3 Install the 4 3 8 inch shoulder bolts 1 per deck corner secu...

Page 81: ...ift actuator Note May need to raise deck lift actuator slightly for removal Deck lift actuator will swing downwards after fastener removal g348232 Figure 63 4 Disconnect the harness plug from the deck...

Page 82: ...48235 Figure 65 3 Swing the actuator up and install the inch lock nut and bolt securing the deck lift to the deck lift actuator g346264 Figure 66 4 Raise the deck until there is tension in the chains...

Page 83: ...r all moving parts to stop and remove the key 2 Remove the deck belt Deck Belt Replacement page 6 4 3 Remove the inch bolt securing the blade and blade driver to the spindle shaft 4 Remove the inch lo...

Page 84: ...m bottom g339542 Figure 69 6 Lift spindle assembly from the deck 7 Remove the housing ring if applicable 8 Slide spindle shaft out of spindle housing 9 Move bearing spacer to the side in order to gain...

Page 85: ...to avoid binding when removing Note Bearings may be damaged during removal Replace as needed g339544 Figure 71 11 Remove the bearing spacer 12 Rotate the spindle housing Repeat bearing removal for th...

Page 86: ...ard onto the spindle shaft 8 Place the pulley onto the spindle shaft 9 Install the nut Torque nut to 130 176 N m 130 160 ft lb 10 Rotate the spindle shaft in housing to verify operation 11 Place the h...

Page 87: ...able of Contents General Information 7 2 Service and Repairs 7 3 Hydrostatic Drive Belt Replacement 7 5 Hydrostatic Drive Transmission Replacement 7 6 4000 Series Z MASTER Service Manual Page 7 1 Driv...

Page 88: ...MASTER mowers have ZT4400 and ZT5400 hydrostatic transaxles Either transaxle is serviceable via internal cartridge filter and remote reservoir Drive System General Information Page 7 2 4000 Series Z...

Page 89: ...rive Assembly 1 g341074 Figure 73 1 Hydraulic Reservoir Asm 4 V Belt 2 Hydraulic Hose Asm 5 LH Transaxle Asm 3 RH Transaxle Asm 4000 Series Z MASTER Service Manual Page 7 3 Drive System Service and Re...

Page 90: ...Drive Assembly 2 g341076 Figure 74 1 Wheel and Tire Asm Drive System Service and Repairs Page 7 4 4000 Series Z MASTER Service Manual 3442 427 Rev A...

Page 91: ...age 6 4 4 Using a inch breaker bar insert into the most accessible square hole of the idler arm g346265 Figure 75 5 Turn the breaker bar to release belt tension Remove the belt from the idler pulley H...

Page 92: ...re hole of the idler arm g346265 Figure 77 6 Turn the breaker bar to release belt tension Remove the drive belt from the idler pulley 7 Remove the wheel from the side being serviced 8 Release the park...

Page 93: ...idge filter 5 Install the 5 16 inch nut and shoulder bolt securing motion control link to the hydrostatic transaxle Torque to 2 3 2 8 N m 20 25 in lb 6 Install the break rod to the hydrostatic transax...

Page 94: ...inued Note Do not lower and support on the hydro plate 14 Connect the battery by installing the positive cable first then the negative cable to the battery Drive System Service and Repairs Page 7 8 40...

Page 95: ...h Replacement 8 4 Hourmeter Replacement 8 5 Left and Right Neutral Switch Replacement 8 6 Park Brake Switch Replacement 8 7 PTO Switch Replacement 8 8 Electric PTO Clutch Replacement 8 9 Electric Deck...

Page 96: ...ies reading 12 4v or less are considered discharged Check that all engine and chassis ground wires are securely connected and not damaged Use of test lights and continuity testers may result in false...

Page 97: ...Bungee Strap 7 Battery 2 Module Asm 8 Bail Switch 3 Ignition Key 9 USB Power Port 4 Ignition Switch 10 Park Brake Switch 5 Rocker Switch 11 Front Bumper 6 Wire Harness 4000 Series Z MASTER Service Ma...

Page 98: ...ignition switch from the RH side pod 2 Connect the wiring harness from the ignition switch 3 Install the RH side pod to the RH console Install the 4 1 4 20 inch torx screws securing the RH side pod t...

Page 99: ...ng brake 2 Disconnect the battery by removing the negative cable first then the positive cable from the battery 3 Remove the 4 1 4 20 inch torx screws securing the RH side pod to the RH console Remove...

Page 100: ...tion and the PTO switch closed ON verify battery voltage and ground to the hourmeter g336418 Figure 83 Left and Right Neutral Switch Replacement Left and Right Neutral Switch Removal 1 Park the machin...

Page 101: ...When the plunger is depressed the circuit closes and there is continuity between the terminals Motion control levers in neutral position OUT the switch will have continuity closed Motion control lever...

Page 102: ...ace and disengage the PTO Stop the engine wait for all moving parts to stop and remove the key Engage the parking brake 2 Disconnect the battery by removing the negative cable first then the positive...

Page 103: ...ankshaft The field is a coil of wire on an iron core which becomes an electromagnet when power is applied The friction plate is the only piece that moves vertically on the crankshaft It is normally sp...

Page 104: ...clutch onto the crankshaft verifying that the slot in the clutch aligns with the tab on the clutch anchor 2 Install the 2 spring washers flat washer and clutch bolt Torque the clutch bolt to 67 82 N...

Page 105: ...fications chart PTO Clutch Electrical Specification Chart Resistance OHMs AMP Draw Continuity to Ground Clutch 2 29 5 5 24 OPEN 116 1947 1 84 5 6 53 OPEN 116 1620 PTO Clutch Continuity to Ground Check...

Page 106: ...he ON position 8 Record the amp reading and refer to the PTO Clutch Electrical Specification Chart below PTO Clutch Electrical Specification Chart Resistance OHMs AMP Draw Continuity to Ground Clutch...

Page 107: ...eck lift switch 2 Install the 2 Philips head screws securing the deck lift switch to the motion control lever 3 Connect the battery by installing the positive cable first then the negative cable to th...

Page 108: ...Electrical Service and Repairs Page 8 14 4000 Series Z MASTER Service Manual 3442 427 Rev A...

Page 109: ...tents Electrical Drawing Abbreviations A 2 Electrical Schematic A 3 Electrical PTO Engaged Schematic A 4 Electrical Run Position A 5 Electrical Start Position A 6 4000 Series Z MASTER Service Manual P...

Page 110: ...with the wire color followed by a or _ and then the line color e g R BK is a red wire with a black line OR_BK is an orange wire with a black line Note The electrical harness drawings in this chapter i...

Page 111: ...Drawing Rev A Sheet 1 3442 427 Rev A Page A 3 Electrical Schematic g342795...

Page 112: ...Page A 4 3442 427 Rev A Drawing Rev Sheet Electrical PTO Engaged Schematic g346038...

Page 113: ...Drawing Rev Sheet 3442 427 Rev A Page A 5 Electrical Run Position g346039...

Page 114: ...Page A 6 3442 427 Rev A Drawing Rev Sheet Electrical Start Position g346040...

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