Toro 110-2626 Installation Instructions Manual Download Page 20

Note:

If the engine does not start the switch is

adjusted properly. If the engine starts, the position
of the neutral switch is incorrect and you need to
adjust it again before continuing with the rest of
the installation instructions for this kit; refer to
steps

5

,

6

,

9A

, and

9B

.

15

Installing the Seat Shroud
and ROP Shield (HD and HDX
series models), and Coolant
Tank (non-HD models)

No Parts Required

Installing the Seat Shroud

1.

Align the opening in the seat shroud for the parking
brake with the parking brake handle (

Figure 6

and

Figure 13

).

2.

For Workman models with an manual transmission,
align the hole in the gear selector boot with the rod
for the gear selector.

3.

Align the opening in the seat shroud for the rods for
the lift bed control, high-low range shifter, and the
differential lock (

Figure 5

and

Figure 6

).

4.

Lower the seat shroud down (

Figure 13

).

5.

Align the holes in the shroud for the seat mounting
with the seat support brackets of the chassis.

Installing the ROPS Shield

1.

Align the holes in the ROPS shield with the hole in the
brackets on the ROPS bar (

Figure 12

).

2.

Secure the ROPS shield to the ROPS bar with the 6
carriage bolts and 6 nuts (

Figure 12

that you removed

in step

1

of

Removing the ROPS Panel and Seat Shroud

(page 8)

.

Installing the Coolant Tank (non-HD
models,) and the CVT Cooling Duct
(HDX-Auto Workman models)

1.

For non-HD models, align the left and right flanges
of the coolant-tank bracket with the slots in the seat
shroud (

Figure 11

); refer to

4 Removing the Coolant

Tank (non-HD models), ROPS Shield, and Seat Shroud
(HD and HDX series models) 
(page 7)

.

2.

Lower the tank into the slots until the tank is firmly
seated (

Figure 11

); refer to

4 Removing the Coolant

Tank (non-HD models), ROPS Shield, and Seat Shroud
(HD and HDX series models) 
(page 7)

.

3.

For HDX Workman models with an automatic
transmission, install the CVT cooling duct as follows:

A.

Align the CVT cooling duct to the flange of the
CVT intake at the back of the ROPS panel on the
passenger side (

Figure 10

).

B.

Secure the duct to the flange of the CVT intake
with the hose clamp that you removed in step

A

of

4 Removing the Coolant Tank (non-HD

models), ROPS Shield, and Seat Shroud (HD and
HDX series models) 
(page 7)

.

16

Installing the Seats and Center
Console Panel (HD and HDX
series models)

No Parts Required

Procedure

1.

Align the holes in the seat rails with the holes in the
shroud for the seat mounting positions (

Figure 13

).

2.

Secure the seats to the chassis with the 8 socket-head
bolts (

Figure 9

that you removed in step

1

of

Removing

the Seats (page 7)

.

3.

Torque the socket head bolts to 1978 to 2542 N-cm
(175 to 225 in-lb).

4.

Align the control cover over the control rods at the
center console (

Figure 7

); refer to

Removing the

Center-Console Covers (page 5)

.

5.

Secure the cover with the 6 screws (

Figure 7

and

Figure 8

) that you removed in step

6

of

Removing the

Center-Console Covers (page 5)

.

6.

For Workman models with an automatic transmission
install the shift indicator as follow:

A.

Connect the harness of the shift indicator
to the machine-harness connector (

Figure 7

)

that you separated in step

B

of

Removing the

Center-Console Covers (page 5)

.

B.

Align the shift-indicator cover over the control
rod at the center console (

Figure 7

).

7.

Secure the cover with the 4 screws (

Figure 7

that you

removed in step

A

of

Removing the Center-Console

Covers (page 5)

.

8.

For Workman models with an manual transmission,
thread the jam nut and shifter knob onto the

20

 

Summary of Contents for 110-2626

Page 1: ...CALIFORNIA Proposition 65 Warning This product contains a chemical or chemicals known to the State of California to cause cancer birth defects or reproductive harm 2015 The Toro Company 8111 Lyndale...

Page 2: ...y area of potential danger Replace any decal that is damaged or lost 110 2627 1 Warning 3 Flow direction when the lift lever is in the B position 2 Hydraulic oil pressure 124 bar 4 Flow direction when...

Page 3: ...9 16 x 9 16 x 3 8 inch 2 Prepare the hydraulic control manifold Flat manifold bracket 1 Flanged manifold bracket HDX Auto Workman models 1 Bolt 5 16 x 3 4 inch 2 8 Lock washer 5 16 inch 2 Install the...

Page 4: ...ne set the parking brake and remove the key from the key switch 3 Remove the bed from the machine refer to the Operator s Manual for your Workman model for the bed removal procedure 4 Disconnect the b...

Page 5: ...models No Parts Required Removing the Center Console Covers 1 Ensure that the parking brake is set 2 Remove the center console covers as follows For Workman models with an manual transmission A shift...

Page 6: ...ission remove the shift indicator as follow A Remove the 4 hex head screws that secure the shift indicator cover to the seat shroud Figure 7 Figure 7 Workman models with an Automatic Transmission 1 In...

Page 7: ...For HDX Auto Workman models remove the CVT cooling duct as follows A Remove the hose clamp that secures the CVT cooling duct to the flange of the CVT intake at the back of the ROPS panel on the passe...

Page 8: ...d to the male and female quick couplers at the quick disconnect bracket for the lift cylinders Removing the Hydraulic Lift Tubes HD HDX and HDX Auto series Workman 1 Disconnect the tube nuts for the e...

Page 9: ...nnect Hose Fittings 1 Align drain pan under the fittings at the quick disconnect bracket at the right rear of the machine Figure 16 Figure 16 1 Quick disconnect bracket 3 Quick disconnect fitting fema...

Page 10: ...c control manifold 1 Straight hydraulic fitting 11 16 x 9 16 x 3 8 inch 1 45 hydraulic fitting 3 90 hydraulic fitting 2 Straight hydraulic fittings 9 16 x 9 16 x 3 8 inch Preparing the Hydraulic Contr...

Page 11: ...the male quick disconnect coupling that you removed in step 3 of Removing the Quick Disconnect Bracket page 10 onto the straight hydraulic fittings 9 16 x 9 16 x 3 8 inch in port C3 Figure 21 5 Instal...

Page 12: ...sconnect coupling that you removed in step 3 of Removing the Quick Disconnect Bracket page 10 onto the straight hydraulic fittings 9 16 x 9 16 x 3 8 inch in port C4 Figure 24 8 Installing the Manifold...

Page 13: ...tain the bolts and nuts discard the old differential support 3 Align the holes in the new right differential support with the threaded holes in the differential Figure 27 Figure 27 1 Axle support 4 Di...

Page 14: ...draulic Lift Hoses 3000 and 4000 series Workman Connect the extend and retract hoses that you disconnected in Disconnecting the Hydraulic Lift Hoses 3000 and 4000 series Workman page 8 to the straight...

Page 15: ...the chassis with cable ties as required to support the hoses and prevent interference with moving parts of the machine Installing the Hoses HDX Auto Workman models 1 Install the straight fitting of th...

Page 16: ...ing parts of the machine 10 Connecting the Lift Cylinder Hoses to the Manifold No Parts Required Procedure 1 Connect the lift cylinder hose with the male quick disconnect coupling with the female quic...

Page 17: ...et terminal and ring terminal 3 Solenoid plugs kit wiring harness 2 8 socket connector 3 position switch dash 3 Route the wiring harness under the seat area to the front of the vehicle along the exist...

Page 18: ...into the top slot in the new fuse block 5 Install the new fuse decal next to the fuse block 6 Connect the red lead with the black terminal from the fuse block of the machine to the black terminal on t...

Page 19: ...serial number is in the range of 240000000 thru 249999999 Figure 41 1 Slot control console frame 3 Carriage bolt 10 24 x 5 8 inch 2 Switch plate 4 Neutral switch 2 Loosely secure the switch in the co...

Page 20: ...ntil the tank is firmly seated Figure 11 refer to 4 Removing the Coolant Tank non HD models ROPS Shield and Seat Shroud HD and HDX series models page 7 3 For HDX Workman models with an automatic trans...

Page 21: ...Required Procedure For Workman models with a utility bed install the bed onto the machine refer to the Operator s Manual for your Workman model for the bed installation procedure Operation Using the...

Page 22: ...Notes 22...

Page 23: ...Notes 23...

Page 24: ......

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