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GB–20

POTENTIAL HAZARD

Improper adjustment may cause injury if
auger/impeller turns when disengaged.

WHAT CAN HAPPEN

Rotating impeller or auger can cut off or
injure fingers or hands.

HOW TO AVOID THE HAZARD

Keep face, hands, feet and any other part of
your body or clothing away from
concealed, moving or rotating parts.

Make certain that impeller brake arm
clearance is maintained.

Do not adjust the auger/impeller drive belt
too tight because it may cause the
auger/impeller to turn when the control
lever is in the disengaged position. If this
occurs, decrease belt tension.

9.

Reinstall belt cover and cable cover.

10. Check tension of belt by operating the

auger/impeller. If belt still slips, replace the
belt.

Adjusting Traction Drive Belt
(Fig. 26)

If the wheels do not turn when the traction lever is
depressed, the traction belt tension should be
increased. Whenever the belt is replaced, an
adjustment is required.

1.

Loosen upper jam nut securing traction cable to
mounting bracket.

2.

Rotate bottom jam nut upward to increase belt
tension.

Note:

When adjusting cable, always rotate
nut one full turn at a time.

3.

Tighten upper jam nut against bracket.

4.

Check tension of belt by operating machine.
Machine should begin to move forward when
traction lever is depressed approximately
halfway down toward handle grip. Turn engine
off and repeat steps until proper adjustment is
achieved.

IMPORTANT: Do not adjust the belt too tight
because it may cause snowthrower to creep
when traction lever is in disengaged position.
If this occurs, decrease belt tension.

Replacing Drive Belts (Fig. 28)

If auger/impeller belt or traction belt becomes worn,
glazed, stretched, oil-soaked or otherwise defective,
belt replacement is required.

1.

Pull wire off spark plug and make sure it does
not contact the plug accidentally.

2.

Remove (3) flange head capscrews holding belt
cover in place, and slide belt cover up cables
(Fig. 4).

3.

Move speed shift control to N (neutral).

4.

Remove (2) flange head capscrews securing idler
pulley assembly to engine frame. Remove idler
pulley assembly.

5.

Remove capscrew and lockwasher securing half
sheave to front of pulley assembly.

6.

Slide half sheave and auger/impeller belt off
crankshaft and remove belt from impeller pulley.

7.

If replacing traction belt, slide middle pulley
section and belt off crankshaft and remove belt
from transmission pulley.

8.

On control cable which corresponds to belt being
replaced, loosen jam nuts securing cable to
bracket (Fig. 26). Cable must be free to slide in
bracket when changing belt(s).

Summary of Contents for 1028 Power Shift

Page 1: ...isateur FORM NO 3321 787 824 and 1028 Power Shift Snowthrowers Model No 38546 9900001 Up Model No 38559 9900001 Up 824 and 1028 Power Shift D neigeuses conversion Mod le No 38546 9900001 et suivants M...

Page 2: ...g 2 Engine frame 3 Impeller pulley 4 Idler pulley assembly 5 Mounting screws 2 Fran ais 1 Car nage de la tari re 2 Ch ssis du moteur 3 Poulie de la roue h lice 4 Ensemble de poulie folle 5 Boulons de...

Page 3: ...lerette 7 8 167 1 4 5 2 6 6 2 3 5 English 1 Shift rod 2 Ball joint 3 Shift bracket 4 Transmission lever 5 Locknut 6 Jam nut 7 Gear shift lever 8 Power Shift slot Fran ais 1 Tige de conversion 2 Joint...

Page 4: ...otte 1 2 5 4 3 170 English 1 Gear bracket 2 Carriage bolt flat washer locknut 3 Worm gear 4 Chute gear rod 5 Mounting flange Fran ais 1 Support de l engranage 2 Boulon sp cial rondelle plate et crou d...

Page 5: ...is 1 Boulons collerette 2 Patin 3 Rondelles plates 4 crou de blocage 5 Panneau lat ral m 4064 1 171 English 1 Pipe plug Fran ais 1 Obturateur de tuyau 2 1 m 4063 English 1 Dipstick filler hole 2 Fuel...

Page 6: ...7 4 2 6 5 English 1 Throttle 2 Choke 3 Primer 4 Ignition switch 5 Heater box 6 Mounting screw Fran ais 1 Commande des gaz 2 Starter 3 Commande d amor age 4 Cl de contact 5 Bo tier de chauffage 6 Vis d...

Page 7: ...vi 934 1 English 1 Recoil starter Fran ais 1 D marreur cordon m 4066 1 2 English 1 Mounting screw 2 Heater box Fran ais 1 Vis de fixation 2 Bo tier de chauffage m 4064 179 17 18 19 20...

Page 8: ...u int rieur de l essieu et moyeu 3 Trou ext rieur de l essieu 906 1 2 3 English 1 Headlight 2 Locknut 3 Button switch Fran ais 1 Phare 2 crou de blocage 3 Interrupteur poussoir 1 181 English 1 Drive c...

Page 9: ...cable 2 Traction cable inner cable 3 Mounting bracket 4 Jam nut Fran ais 1 C ble de tari re roue h lice c ble ext rieur 2 C ble de traction c ble int rieur 3 Support de fixation 4 Contre crou 1 184 2...

Page 10: ...Fran ais 1 Ensemble de poulie folle 2 Boulons t te collerette 3 Boulon t te et rondelle d arr t 4 Demi poulie 5 Courroie de tari re roue h lice 6 Courroie de traction 7 El ment central de poulie 8 Po...

Page 11: ...erette 936 3 1 2 English 1 Power adjusting screw 2 Idle mixture screw 3 Idle speed screw Fran ais 1 Vis de r glage de puissance 2 Enrichisseur de ralenti 3 Vis de r glage du ralenti m 4068 English 1 S...

Page 12: ...g Carburetor 21 Replacing Spark Plug 23 Storage 23 Introduction Thank you for purchasing a Toro product All of us at Toro want you to be completely satisfied with your new product so feel free to cont...

Page 13: ...offer reasonably safe service however failure to comply with the following instructions MAY RESULT IN PERSONAL INJURY Before Operating 1 Read and understand the contents of this manual before operatin...

Page 14: ...and keep a firm grip on the handles especially when operating in reverse Walk never run 15 Be attentive when using the snowthrower and stay alert for holes in the terrain and other hidden hazards Be c...

Page 15: ...be ignited by a spark 28 When storing the snowthrower for an extended time off season storage or 30 days drain gasoline from fuel tank to prevent a potential hazard Store gasoline in a safety approved...

Page 16: ...ecome familiar with all controls and know how to stop the engine quickly BEFORE OPERATING OPERATOR S POSITION CAUTION IMPROPER USE MAY RESULT IN LOSS OF FINGERS HANDS OR FEET HIGH SPEED IMPELLER WITHI...

Page 17: ...Consult technical manual for proper service procedures Stay a safe distance from the machine two stage snowthrower Shut off engine and remove key before performing maintenance or repair work Thrown o...

Page 18: ...or hands Machine loss of control uphill slope Caustic liquids chemical burns to fingers or hands Machine loss of control downhill slope Do not tip battery Traction drive Keep dry Snowthrower collecto...

Page 19: ...start Choke Off stop Engine speed Throttle Fast Neutral Slow Snowthrower collector auger Decreasing Increasing Lock Engine start Unlock Engine stop Lever operation Snowthrower chute direction Lever op...

Page 20: ...GB 9 Primer start aid Unleaded fuel Primer operation Cutting of fingers or hand Throttle operation Cutting of foot PowerShift operation Belt routing...

Page 21: ...5 16 1 Skid 2 Flange head capscrew 5 16 18 x 3 4 lg 2 Install Skids page 12 Flat washer 2 Install Skids page 12 Locknut 5 16 2 Key 1 Use in Ignition Switch Registration card 2 Use to register product...

Page 22: ...ller Drive Belt page 19 9 Mount upper belt cover to engine frame with 3 1 4 20x1 2 lg flange head capscrews Fig 4 10 Slide cable cover onto cables and into hole in belt cover Fig 4 Install Shift Rod F...

Page 23: ...raper Fig 8 is parallel to the ground If not adjust scraper refer to Adjusting Scraper page 17 3 Remove 2 flange bolts and washers securing ends of scraper to side plates Fig 9 Reinstall bolts through...

Page 24: ...f oil Fill Fuel Tank With Gasoline POTENTIAL HAZARD In certain conditions gasoline is extremely flammable and highly explosive WHAT CAN HAPPEN A fire or explosion from gasoline can burn you others and...

Page 25: ...stop traction release lever Speed Shift Control Fig 13 The control has a neutral position four speeds forward and two reverse and also controls power shifting of wheels To select speeds move shift con...

Page 26: ...S BEEN RUNNING AND IS HOT Note Excessive priming may cause flooding of engine and failure to start 7 Grasp recoil starter handle Fig 17 and pull it out slowly until positive engagement results then pu...

Page 27: ...sed close fuel shut off valve and remove key from the switch 2 Remove snow as soon as possible after it falls This produces best snow removal results 3 When in the rear Power Shift position push down...

Page 28: ...sen the carriage bolts securing the scraper to the auger impeller housing 6 Support the auger blades so that the auger is 1 8 1 4 inch off the ground 7 Move the scraper so that it contacts the flat su...

Page 29: ...utton switch on top of light Fig 22 Maintenance POTENTIAL HAZARD If you leave the wire on the spark plug someone could start the engine WHAT CAN HAPPEN Accidental starting of engine could seriously in...

Page 30: ...plug so dirt is removed 3 Remove pipe plug from gear box Fig 11 4 Check level of oil in gear box Oil must be at point of overflowing in filler opening 5 If level of oil is low add GL 5 or GL 6 SAE 85...

Page 31: ...ion of belt by operating machine Machine should begin to move forward when traction lever is depressed approximately halfway down toward handle grip Turn engine off and repeat steps until proper adjus...

Page 32: ...cidentally Fig 33 2 Make sure wheels are positioned in rear position move shift control into 2nd gear and tip snowthrower up onto front edge of auger impeller housing IMPORTANT To adjust drive chain t...

Page 33: ...ontains carbon monoxide WHAT CAN HAPPEN Carbon monoxide is an odorless deadly poison HOW TO AVOID THE HAZARD Do not run engine indoors or in an enclosed area 7 Rotate power adjusting screw Fig 32 cloc...

Page 34: ...ire onto the spark plug Storage 1 FUEL SYSTEM PREPARATION Add Toro Stabilizer Conditioner to the fuel tank one ounce per gallon of fuel Run engine for five minutes to distribute conditioned fuel throu...

Page 35: ...neigeuse 21 Vidange de l huile du carter moteur 22 Niveau d huile de la bo te d engrenage de tari re 22 R glage de la courroie d entra nement de tari re roue h lice 22 R glage de la courroie d entra n...

Page 36: ...formations d ordre g n ral m ritant une attention particuli re S curit Afin d obtenir des r sultats optimaux une s ret maximale et de vous familiariser avec le produit il est indispensable que tout ut...

Page 37: ...de ne pas renverser de l essence Comme l essence est tr s inflammable manipulez la prudemment NE FUMEZ PAS A PROXIMITE D ESSENCE A Servez vous d un r cipient essence r glementaire B Ne faites le plein...

Page 38: ...le ou vibre de fa on anormale arr tez le moteur en tournant la cl de contact en position d arr t OFF et attendez l arr t complet de toutes les pi ces mobiles D branchez le fil de la bougie et inspecte...

Page 39: ...eurs r sultats et la plus haute s curit achetez toujours des pi ces de rechange et des accessoires authentiques TORO pour que votre TORO demeure une TORO tout gard N UTILISEZ JAMAIS DE PIECES DE RECHA...

Page 40: ...andes et apprenez arr ter le moteur rapidement AVANT D UTILISER LA DENEIGEUSE POSITION DE CONDUITE 1508 472 ATTENTION L USAGE INCORRECT PEUT CAUSER LA PERTE DE DOIGTS MAINS OU PIEDS ROUE HELICE A ROTA...

Page 41: ...e la proc dure d entretien d crite dans le manuel Rester une distance suffisante de la machine d neigeuse deux tages Couper le moteur et retirer la cl de contact avant d entreprendre tout entretien ou...

Page 42: ...de la machine pente ascendante Liquides caustiques br lures chimiques aux doigts ou aux mains Perte de contr le de la machine pente descendante Ne pas incliner la batterie Entra nement des roues Cons...

Page 43: ...oteur commande des gaz Rapide Point mort Lent Tari re de collecte de la d neigeuse Augmentation r duction Verrouiller D marrage du moteur D verrouiller Arr t du moteur Actionnement du levier Sens d je...

Page 44: ...Amorceur Essence sans plomb Actionnement de l amorceur Coupure aux mains et aux doigts Actionnement de la commande des gaz Amputation ou coupure aux pieds Actionnement du PowerShift Trajet de la cour...

Page 45: ...d orientation de l jec tion page 13 Rondelle plate 1 tion page 13 Contre crou 5 16 1 Patin 2 Boulons collerette 5 16 18 x 3 4 de long 2 Montage des patins page 13 Rondelle plate 2 Montage des patins...

Page 46: ...e courroie inf rieur sous le car nage de tari re roue h lice au moyen de 2 boulons collerette de 1 4 20 x 1 2 de long Fig 3 Veillez bien accrocher les pattes de montage derri re la traverse du ch ssis...

Page 47: ...lotte fente et serrez la vis m taux 4 V rifiez que la goulotte tourne librement sur l anneau En cas de grippage d placez la cale de goulotte de droite vers l ext rieur pour faciliter le fonctionnement...

Page 48: ...rez les 4 boulons collerette de fixation des patins aux panneaux lat raux de tari re Contr le du niveau d huile de la bo te d engrenage de tari re 1 Disposez la d neigeuse sur une surface plane et de...

Page 49: ...un entonnoir et remplir le r servoir l ext rieur dans un endroit d gag lorsque le moteur est froid Essuyer l essence ventuellement r pandue Ne pas remplir le r servoir ras bords Le niveau d essence d...

Page 50: ...ent Commandes Commande de tari re roue h lice Fig 13 Cette commande a deux positions EMBRAYEE et DEBRAYEE Pour embrayer la tari re et la roue h lice serrez le levier contre la poign e de droite Pour l...

Page 51: ...e 40_F 4_C Pour d poser le bo tier de chauffage du carburateur proc dez comme suit A Retirez les 4 vis de fixation du bo tier de chauffage Fig 14 et 18 B Tirez sur le bouton de starter pour l enlever...

Page 52: ...nduite derri re les mancherons Utilisation du Power Shift Les roues changent de position vers l avant ou vers l arri re chaque fois qu on actionne la commande Power Shift Utilisez la position Power Sh...

Page 53: ...blayer trop rapidement Si le moteur ralentit r trogradez afin de r duire votre vitesse 9 En pr sence d un fort enneigement ou de cong res utilisez la position Power Shift arri re des roues et s lectio...

Page 54: ...glez les patins pour la remonter 1 D branchez le fil de la bougie et assurez vous qu il ne puisse toucher accidentellement la bougie 2 Desserrez ensuite les 4 boulons collerette de fixation des patin...

Page 55: ...T LES RISQUES L essence peut prendre feu et causer des blessures graves COMMENT SE PROTEGER Vidangez l essence l ext rieur Ne vidangez l essence que lorsque le moteur est froid Epongez l essence ventu...

Page 56: ...Retirez l obturateur de tuyau de la bo te d engrenage Fig 11 4 V rifiez le niveau d huile L huile doit arriver au ras de l orifice de remplissage 5 En cas de niveau insuffisant ajoutez de l huile de...

Page 57: ...de la courroie Si la courroie patine remplacez la R glage de la courroie d entra nement de traction Fig 26 Si les roues ne tournent pas lorsqu on serre la commande de traction la tension de la courroi...

Page 58: ...ies folles 10 R glez les courroies voir R glage de la courroie de tari re roue h lice ou R glage de la courroie de traction DANGER POTENTIEL Un r glage incorrect peut occasionner des blessures si la t...

Page 59: ...gement de vitesse doit tre r gl e comme suit A D connectez le joint rotule du levier de transmission et desserrez l crou de blocage B Vissez ou d vissez le joint rotule jusqu ce que le levier de chang...

Page 60: ...le moteur tourne de mani re r guli re Remarque Attendez plusieurs secondes apr s chaque modification de 1 8 tour pour laisser au moteur le temps de r agir 8 Ramenez la manette des gaz en position de r...

Page 61: ...le syst me d alimentation Arr tez le moteur laissez le refroidir et videz le r servoir de carburant ou laissez tourner le moteur jusqu ce qu il s arr te faute de carburant Red marrez le moteur et lai...

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