Maintenance
Recommended Maintenance Schedule(s)
Maintenance Service
Interval
Maintenance Procedure
After the first 2 hours
• Torque the front and rear wheel lug nuts.
After the first 10 hours
• Check the adjustment of the shift cables.
• Torque the front and rear wheel lug nuts.
• Check the adjustment of the parking brake.
• Check the condition and tension of the alternator belt.
• Replace the hydraulic filter.
• Change the high-flow hydraulic fluid filter (TC models only).
After the first 50 hours
• Change the engine oil and filter.
• Adjust the engine-valve clearance.
After the first 100 hours
• Perform the guidelines for breaking in a new machine.
Before each use or daily
• Check the tire pressure.
• Check the operation of the safety-interlock system.
• Check the engine-oil level.
• Drain water or other contaminants from the water separator.
• Check the engine-coolant level.
• Remove debris from the engine area and radiator. (Clean it more frequently in
dirty conditions.)
• Check the brake-fluid level. Check the brake-fluid level before you first start the
engine.
• Check the transaxle/hydraulic-fluid level. (Check the fluid level before the engine
is first started and every 8 hours or daily, thereafter.)
• Check the high-flow hydraulic-fluid level (TC models only). (Check the level of
hydraulic fluid before the engine is first started, and daily thereafter)
Every 25 hours
• Remove the air-cleaner cover and clean out the debris.
Every 50 hours
• Check the battery-fluid level (every 30 days if in storage).
• Check the battery cable connections.
Every 100 hours
• Grease the bearings and bushings (lubricate more frequently in heavy-duty
applications).
• Change the air-cleaner filter (more frequently in dusty or dirty conditions).
• Check the level of the front differential oil (4-wheel drive models only).
• Inspect the condition of the tires.
Every 200 hours
• Change the engine oil and filter.
• Inspect the constant-velocity boot for cracks, holes, or a loose clamp (4-wheel drive
models only).
• Check the adjustment of the shift cables.
• Check the adjustment of the high-low cable.
• Check the adjustment of the differential-lock cable.
• Torque the front and rear wheel lug nuts.
• Check the adjustment of the parking brake.
• Check the condition and tension of the alternator belt.
• Check the adjustment of the clutch pedal.
• Inspect the service and parking brakes.
Every 400 hours
• Replace the fuel filter.
• Inspect the fuel lines and connections.
• Visually inspect the brakes for worn brake shoes.
Every 600 hours
• Adjust the engine-valve clearance.
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Summary of Contents for 07385TC Workman HDX-D
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