Toro 03781, Service Manual

Page: 65 / 468

Reelmaster 7000−D
Page 4 − 19 Kubota Diesel Engine
7. Connect throttle cable to engine (Fig. 16):
A. Secure throttle cable swivel to speed control le-
ver with lock nut.
B. Place throttle cable under cable clamp.
C. Adjust throttle cable position in cable clamp so
that engine governor lever contacts the high speed
stop bolt at the same time that the throttle lever con-
tacts the end of the slot in the control console.
D. Tighten cable clamp to secure throttle cable.
8. Remove caps from fuel hose and injector pump fuel
inlet that were installed during engine removal to pre-
vent contamination. Connect fuel supply hose to injec-
tion pump (Fig. 16). Secure hose with hose clamp.
9. Connect wire harness connectors to the following
engine components:
A. The two (2) engine wire harness connectors at
the machine wire harness located just rearward of
the front left engine mount.
B. The engine wire harness connectors at the start
relay and the glow relay. The relays are located on
the air cleaner support bracket.
C. The positive battery cable and fusible link har-
ness at the engine starter motor.
D. The electric starter. Torque nut at starter B+ termi-
nal from
70 to 86 in−lb (7.9 to 9.7 N−m)
.
E. The negative battery cable, engine wire harness
ground, and main wire harness ground wires. These
wires are secured with a cap screw and external lock
washer to the right side of the engine below the
starter motor.
10.Using notes taken during engine removal, secure
wires with cable ties in proper locations.
11. Install engine cooling fan assembly and fan shrouds
to machine (see Engine Cooling Fan Motor in Chapter
5 − Hydraulic System in this manual).
12.Install air cleaner assembly to the engine (see Air
Cleaner Installation in this chapter).
13.Install exhaust system to machine (see Exhaust Sys-
tem Installation in this chapter).
14.Connect coolant hoses to the radiator.
15.Install plenum with air cleaner hose and drain hose
attached. Use flange head screws and flange nuts to se-
cure plenum to crossover plate (Fig. 17).
Figure 16
1. Engine run solenoid
2. Throttle cable
3. Cable clamp
4. Cable swivel
5. Fuel supply hose
2
1
3
4
5
Figure 17
1. Coolant reservoir hose
2. Reservoir and bracket
3. Cap screw (2)
4. Lock washer (2)
5. Plenum
6. Flange nut (4)
7. Flange head screw (4)
1
2
3
4
5
6
7
Kubota Engine