Toro 03781, Service Manual

Page: 44 / 468

Reelmaster 7000 − D Page 3 − 22 Yanmar Diesel Engine
9. Using notes taken during engine removal, secure
wires with cable ties in proper locations.
10.Install engine cooling fan assembly and fan shrouds
to machine (see Engine Cooling Fan Motor in Chapter
5 − Hydraulic System in this manual).
11. Install air cleaner assembly to the engine (see Air
Cleaner Installation in this chapter).
12.If removed, install exhaust tailpipe.
13.Connect coolant hoses to the radiator.
14.Install plenum with air cleaner hose and drain hose
attached. Use flange head screws and flange nuts to se-
cure plenum to crossover plate (Fig.15).
15.Connect air cleaner intake hose to air cleaner.
16.Secure coolant reservoir bracket with reservoir to
machine frame (Fig.15).
17.Connect coolant reservoir hose to the radiator
(Fig.15).
18.Make sure radiator draincock is closed and fill radia-
tor and reservoir with coolant.
19.Check position of wires, fuel lines, hydraulic hoses
and cables for proper clearance with rotating, high tem-
perature and moving components.
20.Connect positive battery cable first and then nega-
tive battery cable. Secure battery cover to machine.
21.Check and adjust engine oil level as needed.
22.Check and adjust hydraulic oil level as needed.
23.Prime the fuel system (see Prime the Fuel System in
this chapter).
24.Start engine and operate hydraulic controls to prop-
erly fill hydraulic system (see Charge Hydraulic System
in Chapter 5 − Hydraulic System in this manual).
25.Install hood on the machine (see Hood Installation in
Chapter 8 − Chassis in this manual).
Figure 15
1. Coolant reservoir hose
2. Reservoir and bracket
3. Cap screw (2)
4. Lock washer (2)
5. Plenum
6. Flange nut (4)
7. Flange head screw (4)
1
2
3
4
5
6
7