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17.

Scanning the data matrix code in envelope windows

The envelope window consists of a foil which would produce reflections in case of direct 
internal lighting. Therefore an external lighting is used for the output scanning. It consists of 2 
lighting units. Each unit disposes of 32 light-emitting diodes (LEDs). As the conveyor-belt 
runs at a speed of up to 2.5m/s, no permanent lighting is applied, but the modules flash up 
before each image taking. 
Flash duration for this application is approx. 40- 60 μs. 

The lighting modules are 
fitted to the holder, as 
illustrated in the figure. By 
swivelling the lighting 
modules correspondingly, 
these can be adjusted in a way 
that they are as close as 
possible to the envelope, so 
that the lighting is largely 
homogenous.

In the letter shop the small 
codes are printed at a module
size of 17 mm. In order to be 
able to scan the data matrix 
code in a process-secure way, 
the modules should have a 
minimum resolution of at least 
6- 7 pixels/module. Therefore 
the code scanner has been 
adjusted in a way that it has 
approx. 6 pixels at a module 
thickness of 17 mm, thus 
setting the scanning area of the code scanner to 39 mm x 30 mm. The distance between the 
code scanner and the data matrix code will then be approx. 610 cm.

Adjusting the distance:
When topControl is running, the live image can activated. It is then displayed on the 
connected VGA monitor. Now a distance is selected ensuring a clear image. It may be useful 
to implement the adjustment by using both a thin and a thick letter and to adjust the optimum 
distance in the middle.

Summary of Contents for topCam 6500

Page 1: ...1 Manual topCam 6500 Ver 3 5 4 topSenso GmbH Platanenring 10 D 61352 Bad Homburg Germany Contact Tel 49 6172 944606 Fax 49 6172 944607 E mail info topSenso de Internet www topSenso de...

Page 2: ...ectrical connection 7 8 1 Power supply 7 8 2 In and outputs 7 8 3 Serial interfaces 8 8 4 TCP IP connector 8 9 Control monitor 9 10 Code sizes of the data matrix code 9 11 Print quality parameters and...

Page 3: ...onal Various focal length and scanning windows Scanning distance 55 mm 80 mm 5 mm Lighting Internal LED flash red optionally white Optional external lighting 2 2 Inputs Outputs 2 potential free inputs...

Page 4: ...interface 1 GND Reference potential for power supply 2 TXD Process interface 2 3 RXD Process interface 3 4 IN 2 unused 5 12 24 volts Power supply 6 assigned 7 RXD Service interface 3 8 assigned 9 TXD...

Page 5: ...mm 36 x 27 mm 80 mm 56 x 42 mm 12 mm 55 mm 21 x 17 mm 80 mm 32 x 25 mm 100 mm 40 x 30 mm 120 mm 60 x 45 mm 9 5 mm 55 mm 24 x 18 mm 80 mm 34 x 25 mm 95 mm 40 x 30 mm 6 Symbologies Data matrix code ECC...

Page 6: ...nal code interleaved 2 of 5 code 39 32 code 128 A B C EAN 8 13 UPC A E pharma code optionally with or without check sum length specifications 6 3 OCR OCV character set teachable max 40 characters mask...

Page 7: ...supply voltage of 18 24 volts from pin 11 of the HD 15 connector The output signals are PNP signals Reference position for the inputs is pin 15 of the HD 15 connector The outputs are short circuit pro...

Page 8: ...ns of the IP address The MAC address is associated with the serial number of the device which allows parallel connection of several topCams with different IP addresses on one switch The MAC address ca...

Page 9: ...able vert horiz num alpha byte bytes 10 10 8 x 8 3 5 6 3 1 2 12 12 10 x 10 5 7 10 6 3 3 14 14 12 x 12 8 10 16 10 6 5 16 16 14 x 14 12 12 24 16 10 6 18 18 16 x 16 18 14 36 25 16 7 20 20 18 x 18 22 18 4...

Page 10: ...ol user interface The topControl user interface allows operation of the topCam6500 via a PC COM port or to establish a communication via Ethernet for the topCam using an Ethernet adapter When the prog...

Page 11: ...After the port has been selected the programme will start and establish the required connection with the topCam6500 Establishment of connection The setup parameters are loaded from the topCam6500 Then...

Page 12: ...ize is used to specify the exact code size or if to be found automatically Orientierung Orientation defines the rotation in which the DM code is to be scanned 3 options fixed position rotated by 90 de...

Page 13: ...Horizontales oder vertikales Scannen Horizontal or vertical scanning Omnidirektionales Scannen Omnidirctional scanning Auto discriminating or individual code types should be scanned When OCR OCV scan...

Page 14: ...it will be scanned as one character The minimum distance between the characters should be at least 1 pixel The division factor is defined by the proportion height to width 10 The grey scale value thr...

Page 15: ...aracters found are displayed in the user interface A function can be assigned to every character The following functions are available Lesen Scanning The character on the respective position will be s...

Page 16: ...current character set of the camera is shown on the top After all characters have been assigned the settings are accepted by pressing the button bernehmen Accept In order to be able to scan the charac...

Page 17: ...can be deleted Now an assignment can be made for the list in the table The number 1 has already been included in the character set and is contained in the top right corner in the character set An ass...

Page 18: ...ly have a fixed position and assignment for verification This function is described in modus The character set can be up to 40 characters long Additional special settings can be set in the camera Howe...

Page 19: ...e 2 trigger inputs is possible Example If 2 windows are active the different trigger inputs can be used to initiate a triggering In the centre of the picture below either trigger 1 or trigger 2 can be...

Page 20: ...nitiated by sending the command STX TR CR Options By selection of the tab Optionen Options the following basic system settings can be realized Suspending the start up message Trace data matrix code af...

Page 21: ...56 data matrix code post code Angle output of the code position Percentage of contrast Window number Print quality parameters Percentage of utilization of error correction bytes Start signal Separator...

Page 22: ...ge a live image is displayed on the VGA monitor If the display screen is activated the current image will be permanently displayed ABE This function allows fine tuning of the lighting in order to achi...

Page 23: ...y can be used for direct entry of commands which can be decoded by the topCam 6500 or selection of a new interface Komprimierte Daten bertragung Compressed data transmission Here the data transfer for...

Page 24: ...not transfer the scanned codes to the PC Basic menu Einstellungen von Datei laden Load from file Einstellungen in Datei sichern Save in file Trigger Z hler zur ck setzen Reset counter Live image on of...

Page 25: ...e after the adjusting window is aligned If scanning windows are selected the scanning window will be adjusted with the adjusting window and subsequently the line in the scanning window is scanned If o...

Page 26: ...crimination is selected this item enables to find out which type of code was scanned Status identification in case of successful scanning 11 Code I2of5 start left 12 Code I2of5 start right 21 Code 39...

Page 27: ...but 24 V are measurable at the blank trigger input instead This effect occurs when the supply of gate in and outputs has a wrong polarity The topCam6500 receives commands and also reacts to a trigger...

Page 28: ...se as possible to the envelope so that the lighting is largely homogenous In the letter shop the small codes are printed at a module size of 17 mm In order to be able to scan the data matrix code in a...

Page 29: ...9 Settings for the data matrix code The code scanner automatically orientates itself and seeks the number of grids In order to be able to scan a different data matrix code modifications are not requir...

Page 30: ...t settings should be as follows The output format is preset as shown in the above settings The interface is adjusted to the individual requirements Some data transfers are defined by even parity In ot...

Page 31: ...if the RS232 or the TCP IP port is to serve as process port Printing quality for data matrix code ECC200 For entering of limit values for which the scanning of the topCAm 6500 is considered as succes...

Page 32: ...llows to save up to 8 complete settings under one name The saving and storing can also be realised with a short command via the interface When loading the parameters from the camera the products will...

Page 33: ...t on the VGA monitor or in an image window of the topControl programme Use the button Fehlerbild auswerten Evaluate error image to evaluate the corresponding error image without recording a new image...

Page 34: ...ata are stored in the log file A serial error can be set If the value is 0 the serial error is activated If the value for example is set to 5 this means that after 5 subsequent erroneous scans the err...

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