TK TW45C Operating Manual Download Page 124

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WARNER ELECTRIC EUROPE - Rue Champfleur, B.P. 20095, F - 49182 St Barthélemy d’Anjou Cedex

SM354gb - rev 01/06

5/5

Troubleshooting and fault elimination

Troubleshooting

Fault

Brake does not
release

Brake does not brake

Nuisance braking

Cause

•

Starting voltage too low

•

Power supply is interrupted

•

Airgap too large

•

Worn disc

•

Coil is damaged

•

Overexcitation time too short

•

Polarity problems

•

Voltage present at switch off position

•

Grease on friction faces

•

Holding voltage too low

Remedy

•

Adjust starting voltage

•

Reconnect power supply

•

Re-adjust the airgap (chapter 4.1)

•

Change disc

•

Replace the brake

•

Increase overexcitation time

•

Check the connexions

•

Check the customer power supply

•

Change the disc

•

Adjust the holding voltage

Part

Part number

Friction disc

BT 2 12 095495

O-ring Kit

BT 2 12 095496

Spare parts

Tools

Function

Torque wrench (measurement range > 10 Nm) with hexagonal socket insert 5 mm A/F

Fixation screws

Multimètre

Voltage checking

Hexagon wrench key 5 mm A/F

Transport screws

Summary of Contents for TW45C

Page 1: ...OPERATING MANUAL TW45C Drive 06 2022 6231003860...

Page 2: ...the right to make changes of a technical nature for the purpose of improving our products or enhancing the safety standard includ ing without a separate announcement Choice of colours The choice of c...

Page 3: ...3 Description 13 3 1 Standards and legal requirements 13 3 2 Product Group TW Machines 13 3 3 Product 13 3 3 1 Engineering design 23 3 3 2 Brake 23 3 3 3 Machine base frame 24 3 3 4 Encoder 28 3 3 5 M...

Page 4: ...machine 66 6 6 2 Connecting the motor line 68 6 6 3 Connecting the posistor 68 6 6 4 Connecting the brake 68 7 Work on the product 70 7 1 Testing the brake 70 7 2 Checking the oil level 71 7 3 Lubrica...

Page 5: ...8 Drehgeber Wachendorf WDG 100H 25 1024 Datenblatt 126 10 2 9 Drehgeber Wachendorf WDG 100H XX YYYY Datenblatt pdf 138 10 2 10 Drehgeber Wachendorf WDG 100H 38 1024 Datenblatt pdf 140 10 2 11 Drehgebe...

Page 6: ...quence of actions optional 1 First action step 2 Second action Interim result optional 3 Third action step Result of action optional Sequence of actions involving independent steps Action step Action...

Page 7: ...arded Measures to avert the danger 2 1 2 Indications of danger to persons DANGER Danger with a high degree of risk If ignored leads to death or serious injury Read and comply with the warning WARNING...

Page 8: ...ection and the occupation health and safety and acci dent prevention regulations must be followed All safety and hazard warnings on the installation must be kept in legible condition Safety informatio...

Page 9: ...traction sheave ropes Wear tight fitting clothing Make sure you assume a firm stance The drive may only be operated in a closed machine room or secured shaft The drive may only be operated with the c...

Page 10: ...monitoring of parts that are subject to wear Repairs that are carried out improperly Cases of catastrophe due to third party interference or force majeure Use of non approved auxiliary materials and...

Page 11: ...tor BA TW45C 6231003860 06 2022 2 4 10 rules for health and safety at work The international rules for occupational health and safety can also be found on our internet platform ELI for download at htt...

Page 12: ...nded loads Falling tools Transport of heavy loads Sharp pointed objects Danger of crushing in the foot area Cut or stab injury in the foot area Foot protec tion Sharp objects Mechanical parts Sharp po...

Page 13: ...hances the gear efficiency to achieve an extension of the oil change intervals 3 3 Product The TW45C machine ThyssenKrupp Wormgear Q 450 kg generation C is used within the framework of the TW model se...

Page 14: ...g Simpakt Ecolift ISIS1 version Horizontal motor position traction sheave position on left on right with emergency brake system NBS for machine location in the shaft pit The machine is exclusively ava...

Page 15: ...ith terminal box for connection of the opera tional brake 4 Operational brake Mayr RSZ125 2x50 Nm including mounted lever for manual re lease 5 Encoder 6 Handwinding wheel D270 7 Rope guard adjustable...

Page 16: ...terminal box for connection of the operational brake 4 Operational brake Mayr RSZ125 2x50 Nm including mounted lever for manual re lease 5 Actual value sensor 6 Handwinding wheel D270 7 Rope guard ad...

Page 17: ...ne in horizontal motor position Fig 4 ATR_2_21_0030_0 Item Designation Item Designation 1 Disc brake emergency brake system NBS 2 Cover plate for brake 3 Socket wrench for manual re lease 4 Screws for...

Page 18: ...owards the motor with horizontal motor position With a ver tical motor position both horizontal directions are also possible The top rope guard can be adjusted 15 in relation to the horizontal The add...

Page 19: ...he machine including compensation washers M16 10 9 190 NM Fig 7 ATR_2_12_0151_1 Installation in the shaft headroom flange mounting Fig 8 ATR_2_21_0031_0 Item Designation Item Designation 1 Driving gea...

Page 20: ...n sion disc with screwed connec tion 12 Mounting surfaces of machine base frame flange mounting Installation in the shaft pit flange mounting Fig 9 ATR_2_21_0032_0 Item Designation Item Designation 1...

Page 21: ...ion disc with screwed connec tion 12 Mounting surfaces of machine base frame flange mounting 13 Handwinding wheel D270 op tional Machine in the shaft pit foot mounting Fig 10 ATR_2_21_0033_0 Item Desi...

Page 22: ...general the ISIS1 version of the machine has the NBS emergency brake system The traction sheave shown in the diagram is not included in the scope of sup ply It is made available by TKE NA The componen...

Page 23: ...flexible coupling This is completely maintenance free The coupling half connected to the gear is provided with a spline shaft profile for the operational brake As standard the TW45C is delivered with...

Page 24: ...y for a right hand or left hand configuration of the rope pulley position with the corresponding installa tion of the supports Setting up As a rule the machine base frame is set up on insulation eleme...

Page 25: ...on the rope pulley position in left hand or right hand arrangement for use on Installations with rope suspension 1 1 and rope distance elevator car counterweight ASL 608 833 mm and traction sheave di...

Page 26: ...on 1 TW45C machine version for location in the shaft headroom 2 Suspension plates with cross beams 3 Insulation elements 4 Headroom frame shown without mounting parts 5 Cover plate for traction sheave...

Page 27: ...ion devices complying with EN81 77 Fig 15 ATR_2_12_0155_0 Ite m Designation Ite m Designation 1 TW45C machine vertical 2 Rope guard complying with EN81 77 for traction sheave 3 TW45B M SR machine base...

Page 28: ...e Line stripped of insulation and push in sleeves attached 3 3 5 Motor versions Frequency controlled three phase motors made by CEG and EMOD are used for ISIS1 The mechanical layout design IMB5 V1 fla...

Page 29: ...emergency brake NBS possible Horizontal motor position flange mounting surface emergency brake NBS not possible For deployment of the machine with the shaft pit location the housing with foot mountin...

Page 30: ...e the location of the traction sheave in relation to the machine altered by 5 mm is important here di mension of middle of traction sheave to machine 195 instead of 200 mm Components for the rope guar...

Page 31: ...tivated via a separate control unit including ter minal box and connecting lines as well as an additional safety switch at the overspeed governor TK Elevator to activate the facility in the event of o...

Page 32: ...t side e g for Simpakt Actual value sensor version WDG100 38 1024 TTL as standard Traction sheave dia 440 as standard dia 520 dia 590 and dia 360 pos sible as options without handwinding wheel e g for...

Page 33: ...n the shaft pit with perpendicular tension of rope upwards and is intended for a range of per formance from 2100 lbs 100 fpm to 3000 lbs 200 fpm with traction sheave 10 5 in D267 mm and rope attachmen...

Page 34: ...X X X X O X X O O O X X X O X O Foot X X X X X X X X X X X X X O X X X Flange X X X X O X X O O O O X O X X X O O 440 X X X X O X X O O O X X X O X X X X X 520 X X X X O X X O O O X X X O X X X X X O...

Page 35: ...ot flange versions mounting surface machine to machine base frame 440 520 590 360 320 Versions traction sheave NBS Version with emergency brake NBS RSZ125 or SZ50 50 Version of operational brake EN81...

Page 36: ...rade Synthetic gear oil polyalkylene glycol with additives Designation SM1 Backlash 0 03 0 07 Weight kg approx 105 Tab 2 ATR_1_21_0005_0 4 1 2 Performance chart for standard applications r vrated n1 D...

Page 37: ...ab 3 ATR_1_21_0048_0 r vrated n1 DT i vn1 Q max F max x 2 1 0 40 1600 440 46 1 0 40 1000 1600 50 1350 520 900 1110 440 32 1 1300 0 50 1390 440 0 50 1150 1180 520 1050 0 63 1750 440 0 63 1000 1470 520...

Page 38: ...500 1588 45 150 0 762 1455 10 5 267 40 3 200 1 016 1555 10 5 267 32 3 Tab 5 ATR_1_21_0050_0 r Rope suspension vrated fpm m s Rated speed n1 rpm Motor speed DT in mm Diameter of traction sheave i Gear...

Page 39: ...data 1 W 196 overexcitation 65 holding power Monitoring devices none Manual release Manual release lever not mounted optionally possible Connection cable length m 6 including connector brake circuits...

Page 40: ...ithout not required Tab 7 ATR_1_21_0023_0 1 Manual release of both brake circuits single circuit test by means of pluggable test gauges In general this brake is made with brake monitoring microswitch...

Page 41: ...ying with EN81 20 50 3 Complying with EN81 1 1998 A3 2009 4 1 5 Traction sheave The one part traction sheaves are fastened overhung on the traction sheave shaft using a cone 1 15 and a mounting plate...

Page 42: ...2 5 2 5 6 7 0 g g 5 2 7 0 Torque Nm 40 40 54 54 g g 28 37 Rated current A 12 5 16 5 Perm starting torque Nm 70 70 88 88 g g 63 79 Perm starting current A 20 25 Effective voltage V 340 340 cos 0 87 0 8...

Page 43: ...81 0 83 0 80 Efficiency 86 85 87 Design IMB5 V1 Type of protection IP55 CSA LR 34805 Ventilation Internal ventilator Handwinding wheel mm without kproj mm 437 475 503 Weight kg 57 70 75 Actual value s...

Page 44: ...D320 30 Assembly entire machine 215 225 275 285 195 205 Tab 13 ATR_1_21_0007_0 1 Version without emergency brake 2 Version with emergency brake NBS The following values for the machine apply to the I...

Page 45: ...starting efficiency driven Ratio hg hg hn han han Speed rpm 800 1249 1250 1800 800 1249 1250 1800 1250 1800 46 1 0 68 0 70 0 70 0 72 0 73 0 39 0 08 32 1 0 72 0 74 0 74 0 76 0 77 0 46 0 18 41 2 0 80 0...

Page 46: ...r position Fig 18 ATR_2_21_0034_0 Item Designation Item Designation 1 Traction sheave position on right mirror in verted to A A 2 Screwed connections machine base frame M16 8 8 3 with traction sheave...

Page 47: ...em Designation Item Designation 1 Traction sheave position on right mirror in verted to A A 2 Screwed connections machine base frame M16 8 8 3 with traction sheave diameter 320 W 102 440 520 590 4 wit...

Page 48: ...BA TW45C 6231003860 06 2022 4 2 3 Version of shaft headroom Fig 20 ATR_2_21_0036_0 Item Designation Item Designation 1 Traction sheave position on right mirror in verted to A A 2 Thread M16x25 deep 3...

Page 49: ...Fig 21 ATR_2_21_0037_0 Item Designation Item Designation 1 Traction sheave position on right mirror in verted to A A 2 Thread M16x25 deep 3 Mounting surfaces machine base frame 4 with traction sheave...

Page 50: ...50 Technology Dimensions TK Elevator BA TW45C 6231003860 06 2022 4 2 5 Shaft pit version as foot mounting Fig 22 ATR_2_21_0038_0...

Page 51: ...Technology Dimensions 51 TK Elevator BA TW45C 6231003860 06 2022 4 2 6 ISIS1 version MRL machine in the shaft pit Fig 23 ATR_2_12_0152_0...

Page 52: ...logy Dimensions TK Elevator BA TW45C 6231003860 06 2022 4 2 7 Machine room version with rope departure direction horizontal Fig 24 ATR_2_12_0153_0 Adjustable range of the upper rope guard 15 to the ho...

Page 53: ...41_0 Project planning dimensions Traction sheave version Unit Project planning Machine arrangement DT Dimension left right mm z1 z2 x1min x1max x2min x2max 360 mm 195 230 52 412 52 412 440 200 225 52...

Page 54: ...54 Technology Dimensions TK Elevator BA TW45C 6231003860 06 2022 Machine base frame with rope pulley right hand design of the rope pulley position Fig 26 ATR_2_21_0042_0...

Page 55: ...m D360 D450 ASL ASL ASL ASL min max max min min max max min 440 mm 592 167 832 149 576 168 776 150 520 mm 672 154 616 170 157 Tab 17 ATR_1_21_0020_0 Intermediate values for ASL in the modular dimensio...

Page 56: ...gn of the rope pulley position Fig 27 ATR_2_21_0043_0 Project planning dimensions Traction sheave ver sion Unit Rope pulley version mm Diameter of traction sheave Dt mm D360 D450 ASL ASL ASL ASL min m...

Page 57: ...Distances Rope pulley version Unit Project planning dimension mm x1 x2 y1 y2 z1 D360 mm 130 61 645 190 245 D450 mm 231 116 600 235 255 Tab 20 ATR_1_21_0021_0 Project planning dimensions Rope clearance...

Page 58: ...s bolted onto wooden blocks Fig 28 ATR_2_21_0044_0 The gear housing is bolted directly onto the pallet special pallet 1200x800 Fig 29 ATR_2_21_0045_0 Further packaging depends on the order and is coun...

Page 59: ...e distance to persons Always pick up at the frame or transport pallet with the forks not the machine itself 5 4 Crane transport WARNING Suspended load Falling transported goods can lead to severe crus...

Page 60: ...below the vertical version of the motor for transport hooks NOTICE Do not damage the handwinding wheel Ropes or chains must not make contact with the handwinding wheel during transport 9 Use the tran...

Page 61: ...at is determined is to be documented immediately by means of a sketch photo or description of the damage 3 Report damage to the manufacturer 5 6 Intermediate storage The product may be exposed to a ma...

Page 62: ...ck 100 x 100 x 50 with additional packing 140 x 140 x 80 mm is used here The number and arrangement of rubber elements is based on the total load and the distance between the rope lengths ASL dimensio...

Page 63: ...Use a spirit level to check add support if necessary Secure the drive on the machine base frame against shifting with ad justing screws or stops Arrange the suspension ropes symmetrically on the susp...

Page 64: ...such a way that the gap between the rope and guard on the rope run in and run out side of the traction sheave is as small as possible 1 2 mm 3 Adapt the inclined pulling location of the rope guard car...

Page 65: ...tached to the unfinished floor Comply with the installation instructions of the manufacturer i In locations where the distance to the wall is 250 mm the standard shift pro tection devices must be repl...

Page 66: ...protec tion class WARNING Live parts Electric shock When connecting the machine comply with the relevant regulations Never work when the voltage is switched on Ensure reliable earthing loop resistance...

Page 67: ...230 460 V motors made by EMOD Drehstrommotor Three phase motor Art 218860 1 2 Kaltleiteranschluss connection of thermistors Keine Spannung ber 2 5V anlegen Only apply voltages 2 5V Anschluss der Kaltl...

Page 68: ...ded torque in accordance with manufacturer documentation Chap 10 2 P 83 2 1 3 4 Fig 38 ATR_2_21_0055_0 Item Designation Item Designation 1 Cable with shielding braid 2 Lock nut 3 Lamellar insert 4 Cap...

Page 69: ...6_0 Fig 40 ATR_2_21_0057_0 Emergency brake NBS optional i If the emergency brake system is fitted a description with all the details regard ing connection and operation of the emergency brake can be f...

Page 70: ...osition the elevator car at least two floors below the top landing 5 For the individual tests of the brake circuits of the Warner brake ensure that the brake magnet coils are separately connected with...

Page 71: ...ned in the individual test Check for wear 1 Use a feeler gauge to check the air gap between the coil body and arma ture base plate with the brake closed coils without current 2 Repeat the operation at...

Page 72: ...ontainer specifically designed for the purpose 4 Empty the gear and close off the oil drain pipe with d PTFE sealing tape Check for leakage 5 Remove the red locking screw OIL and fill the gear housing...

Page 73: ...be determined using the following measurement of the backlash NOTICE Backlash too great Teeth on worm wheel worn deterioration in running performance If the running performance deteriorates noises jer...

Page 74: ...esting properly on cone is loose Traction sheave tumbles and can come loose The elevator car can move in an uncontrolled manner through the shaft Do not change the dimension of the feather key groove...

Page 75: ...ng screw 3 Traction sheave 4 Tension disc 5 Rope guard plate 6 1 Release the mounting of the traction sheave from the lifting gear 2 Hang up the ropes on the traction sheave 3 Fit the rope guard plate...

Page 76: ...al data of the new encoder match Installation 1 Fit the encoder mount spring plate of the removed encoder onto the new encoder 2 Push the new encoder onto the cleaned shaft end of the motor until it m...

Page 77: ...stallation If necessary check on a daily basis whether oil grease is still leaking If this is the case Shut down installa tion Repair after 4 weeks at the latest Tab 22 ATR_00_0004_0 1 2 3 4 Fig 47 AT...

Page 78: ...066_0 Item Designation Item Designation 1 Traction sheave 2 Ropes 3 Pressure piece 4 Washer 5 Hexagon nut 6 Spacer sleeve 7 Clamp clip NOTICE Blocking clamp not removed Can lead to impairment or loss...

Page 79: ...1 Check the connection values voltage frequency against the manufac turer specifications 12 Check the function of the monitoring devices encoder thermal element 13 Check the parking brake and emergenc...

Page 80: ...ncy brake NBS The TW45C machine room version is equipped for emergency operation with a handwinding wheel and brake release lever Operation of the brake release lever in the direction of the motor rel...

Page 81: ...n off the drive power supply 1 2 3 4 5 6 7 8 Fig 50 ATR_2_12_0316_0 Item Designation Item Designation 1 Extend the brake release levers 2 Install on the machine brakes 3 Fix to the brakes 4 Knurled th...

Page 82: ...raking deceleration 8 Check worm gear toothing for wear 9 Check the backlash between the worm shaft and worm wheel 0 05 mm to 0 12 mm at 20 C max 1 5 mm 10 Check the groove profile on the traction she...

Page 83: ...Slotted pan head tapping screws DIN 912 ISO 4762 Hexagon head bolts DIN 931 933 ISO 4014 4017 These specifications do not apply to microencapsulated bolts nuts The specifications of the manufacturer...

Page 84: ...operating manual P 103 SKINTOP MS SC Mounting instructions P 119 Brake Warner ERS VAR09 SZ 50 50 P 120 Wachendorff WDG100H 30_38 1024 encoder installation instructions P 125 Drehgeber Wachendorf WDG...

Page 85: ...rting torque approx 1 5 Ncm at ambient temperatur Attachment 2 x Hub M4 DIN 913 Bearings Type 2 precision ball bearings 10 Service life 3 x 10 revs at 100 of full rated shaft load 11 4 x 10 revs at 40...

Page 86: ......

Page 87: ...he brake delivery Please keep them handy and near to the brake at all times Contents Page 1 Contents Safety and Guideline Signs Page 2 Guidelines on EU Directives Page 3 Safety Regulations Page 4 Safe...

Page 88: ...ble for use in areas where there is a high danger of explosion For application of this product in areas where there is a high danger of explosion it must be classified and marked according to Directiv...

Page 89: ...EMC directive 2014 30 EU the individual components produce no emissions However functional components e g mains side energization of the brakes with rectifiers phase demodulators ROBA switch devices o...

Page 90: ...ative effect on the switching times the braking torque levels and the noise damping behavior Intended Use This safety brake is intended for use in electrically operated elevators and goods elevators F...

Page 91: ...oHS II Directive 2015 863 EU RoHS III Directive CSA C22 2 No 14 2010 Industrial Control Equipment UL 508 Edition 17 Industrial Control Equipment 2014 33 EU Elevator Directive EN 81 20 Safety rules for...

Page 92: ...e 6 of 16 www mayr com E Mail public mayr mayr de 18 4 18 5 20 21 22 18 1 18 3 18 3 18 2 18 6 9 18 7 18 2 18 7 18 9 18 10 19 18 6 18 8 18 11 11 23 b b 4 3 1 1 11 5 2 11 1 11 2 11 3 12 13 15 6 14 7 24...

Page 93: ...Hub 1 13 Elastomeric element 1 14 Armature disk 1 15 Brake plate 1 16 2 Headless screw M8 x 30 2 17 2 Plastic tube D10 8 x 14 2 18 3 Hand release 1 18 1 Switch bracket A 1 18 2 Switch bracket B 2 18...

Page 94: ...3 Nm Tightening torque Item 3 24 Nm Tightening torque Item 16 8 5 Nm Tightening torque Item 18 3 24 Nm Tightening torque Item 18 6 8 5 Nm Tightening torque Item 18 7 8 5 Nm Tightening torque Item 18...

Page 95: ...installed and set manufacturer side The brakes are set manufacturer side to the braking torque stipulated on order Please check the scope of delivery according to the Parts List as well as the state o...

Page 96: ...in of the thrust spring holder 18 8 points in the direction of the knob of switch bracket B 18 2 15 Tilt switch bracket B 18 2 and join the thrust spring 18 11 between the thrust spring holder 18 8 an...

Page 97: ...are influenced by the temperature and the air gap between the armature disk and the coil carrier dependent on the wear condition of the linings Magnetic Field Build up When the voltage is switched on...

Page 98: ...es are dependent on one another see Fig 4 The sum total of the actual misalignments in percent of the maximum value must not exceed 100 The permitted misalignment values given in Table 3 refer to coup...

Page 99: ...and brake circuit 2 outside several times on the circumference The respective minimal air gap acc Table 1 must be given Braking torque inspection Please compare the requested braking torque with the...

Page 100: ...Wiring Diagram Microswitch Specification Characteristic values for measurement 250 V 3 A Minimum switching power 12 V 10 mA DC 12 Recommended switching power for maximum lifetime and reliability 24 V...

Page 101: ...Braking torque or delay inspection individual brake circuits at least once per year within the scope of the maintenance main inspection In order to inspect the wear condition of the rotors 5 and 6 ple...

Page 102: ...ective 2012 19 EU Avoidance of waste from electrical and electronic devices and the reduction of such waste through recycling Our electromagnetic products brakes clutches as well as the components req...

Page 103: ...he brake delivery Please keep them handy and near to the brake at all times Contents Page 1 Contents Safety and Guideline Signs Page 2 Guidelines on EU Directives Page 3 Safety Regulations Page 4 Safe...

Page 104: ...ble for use in areas where there is a high danger of explosion For application of this product in areas where there is a high danger of explosion it must be classified and marked according to Directiv...

Page 105: ...EMC directive 2014 30 EU the individual components produce no emissions However functional components e g mains side energization of the brakes with rectifiers phase demodulators ROBA switch devices o...

Page 106: ...ative effect on the switching times the braking torque levels and the noise damping behavior Intended Use This safety brake is intended for use in electrically operated elevators and goods elevators F...

Page 107: ...oHS II Directive 2015 863 EU RoHS III Directive CSA C22 2 No 14 2010 Industrial Control Equipment UL 508 Edition 17 Industrial Control Equipment 2014 33 EU Elevator Directive EN 81 20 Safety rules for...

Page 108: ...e 6 of 16 www mayr com E Mail public mayr mayr de 18 4 18 5 20 21 22 18 1 18 3 18 3 18 2 18 6 9 18 7 18 2 18 7 18 9 18 10 19 18 6 18 8 18 11 11 23 b b 4 3 1 1 11 5 2 11 1 11 2 11 3 12 13 15 6 14 7 24...

Page 109: ...Hub 1 13 Elastomeric element 1 14 Armature disk 1 15 Brake plate 1 16 2 Headless screw M8 x 30 2 17 2 Plastic tube D10 8 x 14 2 18 3 Hand release 1 18 1 Switch bracket A 1 18 2 Switch bracket B 2 18...

Page 110: ...3 Nm Tightening torque Item 3 24 Nm Tightening torque Item 16 8 5 Nm Tightening torque Item 18 3 24 Nm Tightening torque Item 18 6 8 5 Nm Tightening torque Item 18 7 8 5 Nm Tightening torque Item 18...

Page 111: ...installed and set manufacturer side The brakes are set manufacturer side to the braking torque stipulated on order Please check the scope of delivery according to the Parts List as well as the state o...

Page 112: ...in of the thrust spring holder 18 8 points in the direction of the knob of switch bracket B 18 2 15 Tilt switch bracket B 18 2 and join the thrust spring 18 11 between the thrust spring holder 18 8 an...

Page 113: ...are influenced by the temperature and the air gap between the armature disk and the coil carrier dependent on the wear condition of the linings Magnetic Field Build up When the voltage is switched on...

Page 114: ...es are dependent on one another see Fig 4 The sum total of the actual misalignments in percent of the maximum value must not exceed 100 The permitted misalignment values given in Table 3 refer to coup...

Page 115: ...and brake circuit 2 outside several times on the circumference The respective minimal air gap acc Table 1 must be given Braking torque inspection Please compare the requested braking torque with the...

Page 116: ...Wiring Diagram Microswitch Specification Characteristic values for measurement 250 V 3 A Minimum switching power 12 V 10 mA DC 12 Recommended switching power for maximum lifetime and reliability 24 V...

Page 117: ...Braking torque or delay inspection individual brake circuits at least once per year within the scope of the maintenance main inspection In order to inspect the wear condition of the rotors 5 and 6 ple...

Page 118: ...ective 2012 19 EU Avoidance of waste from electrical and electronic devices and the reduction of such waste through recycling Our electromagnetic products brakes clutches as well as the components req...

Page 119: ...11 21 43 83 11 21 MSR M MSR M XL 7 15 27 59 7 15 32x1 5 MS SC M MS SC M XL A 18 11 21 43 83 11 21 MS M MS M XL 19 28 75 1 1 19 28 MSR M MSR M XL 15 23 59 9 15 23 40x1 5 MS SC M MS SC M XL A 18 19 28 7...

Page 120: ...ROPE Rue Champfleur B P 20095 F 49182 St Barth lemy d Anjou Cedex T l 33 0 2 41 21 24 24 Fax 33 0 2 41 21 24 00 www warnerelectric eu com SM354gb rev 01 06 Electrically Released Brakes ERS VAR09 SZ 50...

Page 121: ...or CONTENTS 1 Technical specifications 2 2 Precautions and restrictions on use 3 2 1 Restrictions on use 3 2 2 Precautions 3 and safety measures 3 Installation 3 3 1 Transport storage 3 3 2 Handling 3...

Page 122: ...ithout the express authorisation of a representative of Warner Electric in the same way than any use out of the contrac tual specifications accepted by Warner Electric will result in the warranty bein...

Page 123: ...fect the brake operation 5 1 Important recommendations All works on the electrical connections have to be made with power off Make sure that the nominal supply voltage is always maintained A lack of p...

Page 124: ...ent at switch off position Grease on friction faces Holding voltage too low Remedy Adjust starting voltage Reconnect power supply Re adjust the airgap chapter 4 1 Change disc Replace the brake Increas...

Page 125: ...GY RD BK VT Litze Flex Toron Cord n Cavetto 3 Kabel cable C ble Cable cavo K3 1 2 3 4 5 6 7 8 9 Steckergeh use Schirm mit Gebergeh use leitend verbunden Connector housing shield electrically connecte...

Page 126: ...wdg100h Wachendorff Automation Systeme und Drehgeber Komplette Systeme Industrierobuste Drehgeber f r Ihren Anwendungsfall Standardprogramm und Kundenversionen H chste zul ssige Lasten 48 Stunden Eilp...

Page 127: ...ng radial 200 N Max Wellenbelastung axial 100 N Wellendurchmesser 30 mm Wellenl nge L 42 mm Max Wellenbelastung radial 200 N Max Wellenbelastung axial 100 N Wellendurchmesser 32 mm Wellenl nge L 42 mm...

Page 128: ...max 100 kHz Kan le AB ABN und invertierte Signale Belastung max 40 mA Kanal bei 1 Vss Sin Cos min 120 Ohm Anschlussschutz nur bei H24 und R24 Genauigkeit Phasenversatz 90 max 7 5 einer Teilungsl nge...

Page 129: ...rm mit Gebergeh use leitend verbunden Anschlussbelegungen Schaltung GND UB A B N Fr hwarnausgang A inv B inv N inv Schirm K3 L3 F05 H05 F24 H24 H30 WH BN GN YE GY Litze K3 L3 P05 R05 P24 R24 245 645 R...

Page 130: ...bergeh use leitend verbunden Anschlussbelegungen Schaltung GND UB A B N Fr hwarnausgang A inv B inv N inv n c Schirm SH5 5 polig F05 H05 F24 H24 H30 1 2 3 4 5 SH6 6 polig F05 H05 F24 H24 H30 6 1 2 4 3...

Page 131: ...S3 7 polig Beschreibung ABN inv m glich S3 radial 7 polig Stecker mit Gebergeh use leitend verbunden Anschlussbelegungen Schaltung GND UB A B N Fr hwarnausgang A inv B inv N inv n c Schirm S3 7 polig...

Page 132: ...eitend verbunden Anschlussbelegungen Schaltung GND UB A B N Fr hwarnausgang A inv B inv N inv n c Schirm S5 12 polig F05 H05 F24 H24 H30 10 12 5 8 3 1 2 4 6 7 9 11 S5 12 polig P05 R05 P24 R24 245 645...

Page 133: ...use leitend verbunden Anschlussbelegungen Schaltung GND UB A B N Fr hwarnausgang A inv B inv N inv n c Schirm S5R 12 polig F05 H05 F24 H24 H30 10 12 5 8 3 1 2 4 6 7 9 11 S5R 12 polig P05 R05 P24 R24...

Page 134: ...e leitend verbunden SC8 radial 8 polig Stecker mit Gebergeh use leitend verbunden Anschlussbelegungen Schaltung GND UB A B N Fr hwarnausgang A inv B inv N inv n c Schirm SC4 4 polig F05 H05 F24 H24 H3...

Page 135: ...m lieferbar Max Betriebsdrehzahl 1500 min 1 Zul ssige Wellenbelastung axial 100 N Zul ssige Wellenbelastung radial 120 N Max Impulszahl 5000 I U Anlaufdrehmoment ca 5 Ncm bei Raumtemperatur ACP Kabell...

Page 136: ...invertiert P24 10 30 TTL RS422 komp invertiert 645 1024 2048 4 75 5 5 1 Vss Sin Cos SIF 4 75 5 5 1 Vss Sin Cos SIN Elektrischer Anschluss K3 Beschreibung ABN inv m gl Bestellschl ssel Kabel L nge 2 m...

Page 137: ...kaufm nnische Fragen und Angebote wenden Sie sich bitte an Vertriebsinnendienst Tatjana Weigelt Tel 49 6722 9965242 Fax 49 6722 996570 E Mail sales wa wachendorff de Im deutschsprachigen Ausland wende...

Page 138: ...0 U bei 40 3 x 10 U bei 20 Drehzahl max 3 500 U min Gewicht ca 720 g Anschluss radialer Kabelabgang mit 10m Kabel und konfektioniertem metallisiertem 9 pol SubD Stecker mit R ndelschraube UNC 4 40 All...

Page 139: ...darauf zu achten dass die zul ssigen Lagerlasten nicht berschritten werden Bei starrer Montage der Drehgeberwelle muss eine geeignete Dreh momentst tze verwendet werden um die zul ssigen Belastungen d...

Page 140: ...PP0099019030 AFG 000 00 FR 13 07 2020 HEIMERDING D Ausdruck unterliegt nicht dem nderungsdienst...

Page 141: ...5 2 4 6 WH BN GN GY BU YE PK RD Litze Flex Toron Cord n Cavetto 3 Kabel cable C ble Cable cavo 7 8 9 10 11 12 15 1 1 5 6 10 11 15 1 Steckergeh use Schirm mit Gebergeh use leitend verbunden Nicht S7 K1...

Page 142: ...load 1 x 10 12 revs at 20 rated shaft load Max operating speed 3500 rpm Machinery Directive basic data safety integrity level MTTFd 200 a Mission time TM 25 a Nominale service life L10h 1 x 10 12 rev...

Page 143: ...mation GmbH Co KG 2022 04 19 2 Cable connection K3 L3 with 20 dm cable Description ABN inv poss L3 radial shield connected to encoder housing Assignments Circuit GND Vcc A B N Light reserve warning A...

Page 144: ...key Cable length 2 m standard WDG 58T 1 m radial shield connected to encoder housing L3 L3 Options AJE xxx Order key AJE AJE xxx Example Order No WDG 100H 38 2048 ABN 245 L3 AJE WDG 100H 38 2048 ABN...

Page 145: ...145 TK Elevator BA TW45C 6231003860 06 2022...

Page 146: ...146 TK Elevator BA TW45C 6231003860 06 2022...

Page 147: ...147 TK Elevator BA TW45C 6231003860 06 2022...

Page 148: ...TK Aufzugswerke GmbH Bernh user Stra e 45 73765 Neuhausen a d F Germany P 49 7158 12 0 doku elevator plant de tkelevator com 06 2022...

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TK TW45C, Operating Manual

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