Timberwolf TW 280TDHB Instruction Manual Download

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TW 280TDHB/(a)

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SCHÉMA HYDRAULIQUE

C190-0144 FR

01.03.2019

Rev: 2.0

RÉSERVOIR

FILTRE

MOTEUR

INFÉRIEUR

MOTEUR

SUPÉRIEUR

POMPE

DISTRIBUTEUR

Summary of Contents for TW 280TDHB

Page 1: ...timberwolf uk com TW 280TDHB a BROYEUR MANUELOP RATEUR TRADUCTIONDUMODED EMPLOID ORIGINE...

Page 2: ...cturing LLP 2018 Le contenu de cette publication ne doit tre ni copi ni r dit ni post ni diffus ni transmis ou r utilis par tout moyen visuel audiovisuel ou autre sans autorisation crite de Environmen...

Page 3: ...3 Indicateur de niveau de carburant 13 Ravitaillement en carburant 13 D pannage 14 INSTRUCTIONS D ENTRETIEN 15 Calendrier d entretien 15 Consignes de s curit 16 S curit de levage du broyeur 16 Pi ces...

Page 4: ...TANTES D HYGI NE ET DE S CURIT Avant d utiliser le nouveau broyeur prenez le temps de lire ce manuel Ne pas le lire peut entra ner des dommages corporels personnels la d t rioration de l quipement des...

Page 5: ...n anneau Une fois que la hauteur souhait e est r gl e les poign es de fermeture sont resserr es dans le sens des aiguilles d une montre L accrochage est effectu normalement ainsi que le branchement de...

Page 6: ...marche Panneaux lat raux du compartiment moteur Assure la protection de l utilisateur contre les pi ces en rotation par exemple les ceintures et les poulies les surfaces chaudes et les fluides du mot...

Page 7: ...RAULIQUE FILTRE DE CONDUITE CHAPPEMENT CONTENU DE LA BO TE OUTILS Copper Ease Outil de verrouillage du rotor Cl mixte 17 mm 19 mm Cl s du module de verrouillage x 2 Cl s de contact x 2 Cl s du capot d...

Page 8: ...tes sur le chantier sans protection ad quate Utiliser une bande de signalisation pour marquer cette zone et y emp cher l accumulation de d bris Les copeaux doivent tre ject s dans un lieu inaccessible...

Page 9: ...m tres 100 73 dB R 10 m tres 87 9dB c a l c u l 87 9dB calc u l 8 7 9 d B c a l c u l 95 23 dB 91 90 dB 92 60 dB 91 07 dB 95 27 dB S CURIT G N RALE Ne pas faire fonctionner le broyeur si la lumi re e...

Page 10: ...non sur la boule d attache Saisir la poign e de la t te d attelage et d faire le crochet avec le pouce Tourner la manivelle de la roue jockey dans le sens des aiguilles d une montre pour l abaisser s...

Page 11: ...ssement les conduites de carburant les r servoirs d huile Remplacer par des lubrifiants neufs REMARQUE Cette op ration doit tre effectu e tous les 6 mois mois 6 et 12 jusqu la remise en service Vidang...

Page 12: ...t face la zone d utilisation zone de danger V ri er si le tunnel d alimentation est exempt d objets trangers par exemple des outils et des v tements Abaisser et relever l e tunnel d alimentation dans...

Page 13: ...es commandes du moteur se trouvent deux endroits Le contact du moteur est sur le panneau de commande au centre de la machine et le levier d acc l rateur est mont sur l entonnoir d alimentation Placer...

Page 14: ...ainement il est possible qu un fragment de bois soit coinc derri re lui Dans ce cas appuyez sur le bouton bleu marche arri re et maintenez le enfonc pendant 2 secondes puis appuyez de nouveau sur le b...

Page 15: ...des sources d inflammation tels que les appareils de chauffage et les personnes qui fument Ne jamais proc der au ravitaillement en carburant l endroit o la machine est en service maintenir une distanc...

Page 16: ...ur la r paration Le rotor ne tourne pas D charge obstru e D gager les d bris de la goulotte de sortie V rifier si la machine est hors tension et si les cl s sont retir es Rotor bloqu Inspecter et d ga...

Page 17: ...V rifier la tension des courroies principales de transmission et ajuster si n cessaire Graisser les coulisses du chariot contenant les rouleaux OU SI N CESSAIRE VOIR PAGE 21 Graisser les roulements e...

Page 18: ...emp cher la corrosion Taille Pas T te Couple lb pi Couple Nm Boulons de couteau M16 Standard Hex 24 mm 125 170 Boulons de contre outil M12 Standard M12 Cap 65 88 Universel M8 Standard Hex 13 mm 20 27...

Page 19: ...urit conform ment aux r glements locaux Fin de vie utile de la machine Suivre ces directives et s adresser aux agences agr es locales de collecte et d limination des d chets pour les mat riaux recycl...

Page 20: ...ntretien Maintenir la batterie propre et s che Utiliser uniquement un chi on antistatique humide pour essuyer la batterie a n de minimiser le danger d explosion Ne pas ouvrir la batterie Recharger si...

Page 21: ...errer Saisir le couteau par les bords plats tout en portant des gants renforc s 9 Retirer le couteau du rotor 10 Faites pivoter la lame pour utiliser le 2 me bord ou remplacez la par 11 une lame nouve...

Page 22: ...ouvel l ment 7 de filtre et revisser le bouchon noir du bo tier en s assurant que le joint torique reste en place REMPLACEMENT DE L HUILE ET DU FILTRE HYDRAULIQUES GRAISSAGE DE LA FLASQUE D JECTION AV...

Page 23: ...ans des conditions poussi reuses ou sales ou pendant les p riodes de travail intense elle doit tre effectu e toutes les quotid Si vous laissez s ass cher les roulements et cannelures cela donnera lieu...

Page 24: ...prit int gr e de s rie Notre Garantie Intelligente vous prot ge contre toute d fection de votre broyeur Timberwolf Votre certificat de garantie se trouve avec les documents d accompagnement Veuillez v...

Page 25: ...ON DE CONFORMIT C190 0144 FR 01 03 2019 Rev 2 0 Les mod les Timberwolf quip s de ce kit de s curit FR sont r put s conformes l instruction technique SG SAFSL SDTPS 2016 700 du Minist re de l Agricultu...

Page 26: ...TW 280TDHB a 24 65 PLAQUES D IDENTIFICATION C190 0144 FR 01 03 2019 Rev 2 0 EXEM PLE...

Page 27: ...les couteaux avant de les replacer ou de les retourner autrement les lames peuvent se d tacher et endommager le carter du rotor Ne pas tirer ici Les nouvelles courroies de transmission doivent tre aj...

Page 28: ...machine sans la goulotte d jection sous peine de blessures graves ou de d g ts importants Attention Pour viter les probl mes d amortisseur veiller r gler r guli rement les freins Aucune responsabilit...

Page 29: ...TW 280TDHB a 27 65 LOCALISATION DES PI CES LECTRIQUES C190 0144 FR 01 03 2019 Rev 2 0...

Page 30: ...TH BLACK TRACER W R WHITE WITH RED TRACER W R B BL B B W P BR R O Y B YELLOW WITH BLUETRACER Y BL Y R BR B B W R B B R B R BL W P W P W P W BL B O W ORANGE WITH WHITE TRACER O Y ORANGE WITH YELLOW TRA...

Page 31: ...29 65 SCH MA DE CIRCUIT C190 0144 FR 01 03 2019 Rev 2 0 TW 280TDHB a P 2741 plus C161 0106...

Page 32: ...TW 280TDHB a 30 65 SCH MA HYDRAULIQUE C190 0144 FR 01 03 2019 Rev 2 0 R SERVOIR FILTRE MOTEUR INF RIEUR MOTEUR SUP RIEUR P T A B POMPE DISTRIBUTEUR...

Page 33: ...tension de courroie sont disponibles aupr s du service de pi ces d tach es de Timberwolf rappeler la r f rence 18091 Poulie du rotor Poulie moteur Tendeur de courroie Conseils de tension de la courroi...

Page 34: ...te Heures Num ro de facture Signature Prochaine r vision pr vue le Cachet du concessionnaire agr 50 HEURE CONTR LE DU SERVICE DE GARANTIE SERVICE Date Heures Num ro de facture Signature Prochaine r vi...

Page 35: ...ue le Cachet du concessionnaire agr Date Heures Num ro de facture Signature Prochaine r vision pr vue le Cachet du concessionnaire agr Date Heures Num ro de facture Signature Prochaine r vision pr vue...

Page 36: ...COMMANDE 42 JECTION 43 JECTION 44 TRANSMISSION 45 SCH MA LECTRIQUE 46 SCH MA LECTRIQUE 47 PANNEAU LECTRIQUE 48 PANNEAU LECTRIQUE 48 MOTEUR 50 COMPARTIMENT MOTEUR 51 R SERVOIR DE CARBURANT 52 ENTONNOIR...

Page 37: ...timberwolf uk com TW 280TDHB a WOOD CHIPPER UKINSTRUCTION MANUAL ORIGINALINSTRUCTIONS...

Page 38: ...ght Timberwolf Ltd 2018 The content of this publication may not be copied reproduced republished posted broadcast transmitted or used in any way in any medium without the written permission of Timberw...

Page 39: ...e Controls 12 Starting to Chip 12 Chipping 12 Blockages 13 Blade Wear 13 Hydraulic Oil Level Indicator 13 Fuel Level Indicator 13 Refuelling 13 Troubleshooting 14 SERVICE INSTRUCTIONS 15 Service Sched...

Page 40: ...it All information in this manual is based on the latest product information available at the time of purchase All the information you need to operate the machine safely and effectively is contained w...

Page 41: ...m giving an overall adjustment of 573mm The adjustable towhead fundamentally works the same as a fixed standard towhead however the front section of the head is retained in position via 2 locking ring...

Page 42: ...pened to stop the chipper running Engine Bay Side Panels Protects the user from rotational parts e g belts and pulleys hot surfaces and engine fluids Protects machine from ingress of environmental deb...

Page 43: ...UMP HYDRAULIC OIL TANK IN LINE FUEL FILTER EXHAUST BELT TENSION ADJUSTER TOOL BOX CONTENTS Copper Ease Rotor locking tool Combination Spanner 17mm 19mm Lock Unit Keys x 2 Ignition Keys x 2 Access Cove...

Page 44: ...essment identifies the need Face mask if appropriate DO NOT wear rings bracelets watches jewellery or any other items that could be caught in the material and draw you into the chipper OPERATOR S PERS...

Page 45: ...above 80dB A will be experienced at the working position Prolonged exposure to loud noise may cause permanent hearing loss All persons within a 4 metre radius must also wear good quality ear protecti...

Page 46: ...n the dock provided on the chassis when not in use Release the jockey wheel assembly clamp Lower the jockey wheel assembly fully Retighten the jockey wheel assembly clamp Wind the jockey wheel assembl...

Page 47: ...and drain all lubrication lines including grease pipes coolant reservoirs fuel lines oil reservoirs Replace with new lubricants NOTE This should be performed at 6 month intervals months 6 12 until re...

Page 48: ...s instruction manual before attempting to operate the chipper In particular read pages 6 8 which contain important health and safety information and advice MANUAL CONTROLS Roller control boxes a contr...

Page 49: ...restarted until the button is restored to its original position and the main ignition switch is turned off to reset the machine Before disengaging the emergency stop button inspect the machinery to de...

Page 50: ...ottle lever in the fast position the machine is ready to chip It MUST be fully pushed to the left to achieve a suitable working speed If no wood is to be chipped for a few minutes the throttle should...

Page 51: ...he blade s The TW 280TDHB a is fitted with 2 blades 158mm 6 long They are 100mm wide when new A new blade should chip for up to 25 hours before it requires sharpening This figure will be drastically r...

Page 52: ...l tension belts guidelines Ensure machine is off and keys removed Broken rotor paddles Inspect paddles replace broken missing paddle Ensure machine is off and keys removed Call engineer for repair Rot...

Page 53: ...as worked loose Grease discharge flange Check tension of main drive belts and tension if necessary Grease the roller box slides OR AS REQUIRED SEE PAGE 21 Grease the roller spline and bearing OR AS RE...

Page 54: ...aximum lift weight is 1400kg as indicated on the machine BATTERY REMOVAL AND MAINTENANCE CHECK FITTINGS The Timberwolf TW 280TDHB a is subject to large vibrations during the normal course of operation...

Page 55: ...ocal laws End of Machine Life Follow these guidelines using approved local waste and disposal agencies for recycled materials according to applicable Health Safety and Environmental laws Position the...

Page 56: ...tage has stopped rising for two hours 5 Maintenance Keep the battery clean and dry Use a moist anti static cloth only to wipe the battery otherwise there is a danger of explosion Do not open the batte...

Page 57: ...se very quickly Reassemble the blades bolts washers and nuts in the order shown 13 in the diagram Use only genuine Timberwolf nuts and washers as they are of a higher grade than normally stocked at fa...

Page 58: ...e covered under your Timberwolf warranty Remove the discharge tube 1 Apply multipurpose grease to surface shown 2 Refit discharge tube 3 Remove the black screw cap from the top of the filter housing 1...

Page 59: ...tion Identify the hoses that run to the top motor These have the highest chance of damage as they are constantly moving If any hydraulic components are changed new seals should be installed during rea...

Page 60: ...machines come with peace of mind built in Our no nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down Your warranty statement is included in your manual pack Please...

Page 61: ...5 DECLARATION OF CONFORMITY C190 0142 01 03 2019 Rev 2 0 Types with Timberwolf Safety Plus Kit FR also comply with Technical Instruction SG SAFSL SDTPS 2016 700 of 31 August 2016 of the French Ministr...

Page 62: ...TW 280TDHB a 24 65 IDENTIFICATION PLATE C190 0142 01 03 2019 Rev 2 0 EXAM PLE...

Page 63: ...Push safety bar to stop Clean under blades before refitting or turning Failure to do so may result in blade s coming loose and damage being caused to the rotor housing Do not pull here New drive belts...

Page 64: ...Do not use this machine without the discharge unit fitted Failure to comply may result in serious inury or damage Warning Failure to maintain brake adjustment will result in damper failure No warrant...

Page 65: ...TW 280TDHB a 27 65 ELECTRICAL PARTS LOCATOR C190 0142 01 03 2019 Rev 2 0...

Page 66: ...BLACK TRACER W R WHITE WITH RED TRACER W R B BL B B W P BR R O Y B YELLOW WITH BLUETRACER Y BL Y R BR B B W R B B R B R BL W P W P W P W BL B O W ORANGE WITH WHITE TRACER O Y ORANGE WITH YELLOW TRACER...

Page 67: ...29 65 CIRCUIT DIAGRAM TW 280TDHB a C190 0142 01 03 2019 Rev 2 0 P 2741 plus C161 0106 Crank Loom...

Page 68: ...TW 280TDHB a 30 65 HYDRAULIC LAYOUT C190 0142 01 03 2019 Rev 2 0 PUMP TANK FILTER BOTTOM MOTOR TOP MOTOR DCV P T A B...

Page 69: ...as required following procedure given in this operator s manual 6 Tension gauges are available from Timberwolf spares quoting part no 18091 Rotor Pulley Engine Pulley Belt Tensioner TIPS ON BELT TIGHT...

Page 70: ...e delivery check Inspected by Date Hours Invoice number Signature Next service due Authorised dealer stamp 50 HOUR WARRANTY SERVICE CHECK Date Hours Invoice number Signature Next service due Authorise...

Page 71: ...nature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stam...

Page 72: ...39 CHASSIS 3 40 CONTROL BOX 41 CONTROL PANEL 42 DISCHARGE 43 DISCHARGE 44 DRIVE TRAIN 45 ELECTRICAL LAYOUT 46 ELECTRICAL LAYOUT 47 ELECTRICAL PANEL 48 ELECTRICAL PANEL 49 ENGINE 50 ENGINE BAY 51 FUEL...

Page 73: ...P0002691M Belt Tensioner Shaft 1 4 P0002692M Belt Tensioner Washer 1 5 C008 0824 M12x100 Hex Bolt ZP Grade 8 8 1 6 C002 0627 M8x130 Hex Set Z P Grade 8 8 1 7 0469MS Block Pulley Tension Adjuster 1 8...

Page 74: ...Length 1 2 17895 Clip Number Plate 2 3 P0001405 N S LED Cluster 1 4 P0001407 Lighting Assembly LED 2 5 P0001406 0 S Led Cluster 1 6 C021 0123 M6 FORM C WASHER Z P 2 7 C031 0161 M6 TYPE P NYLOC NUT Z...

Page 75: ...HEAVY WASHER 8 16 C021 0127 M12 FORM C WASHER Z P 8 17 C021 0102 M5 FORM A WASHER Z P 3 18 C031 0120 M5 TYPE T NYLOC NUT Z P 3 19 C131 0117 Chassis 280 Adjustable Assy 1 20 P0001646 Axle 1490 OHF 930...

Page 76: ...6 C013 0308 M5 x 25 PAN POZI Z P 3 17 WA704 Washer M12 C BZP 12 18 P0001656 Cast Tow Head Bradley DoubleLock 1 19 P0001586F Beam Chassis 2612x165 75x155 NS Assy Opp Hand of P0001587F 1 20 P0001587F Be...

Page 77: ...2 8 C021 0105 M8 FORM A WASHER Z P 2 9 C002 0609 M8 x 25 HEX SET Z P 8 8 2 10 C002 0710 M10 x 30 HEX SET Z P 8 8 2 11 C002 0709 M10 x 25 HEX SET Z P 8 8 4 12 C008 0714 M10 x 50 HEX BOLT Z P 8 8 4 13 P...

Page 78: ...A BZP 4 19 NU479 Nut M8 1 25 Nyloc P 2 20 C013 0307 M5 x 20 PAN POZI Z P 2 21 C021 0102 M5 FORM A WASHER Z P 2 22 NU236 Nut M5 P Nyloc 2 23 P0001250F Bracket Reflector Mudguard NS Opposite of P0001251...

Page 79: ...5 17803F Finger Plate 1 6 2834 Av Mount VE Type 2 7 17927 Limit Switch 2 8 2804 Bush M10 Top Hat 4 9 C021 0101 M4 FORM A WASHER Z P 2 10 C035 0102 M4 TYPE P NYLOC NUT Z P 6 11 C013 0210 M4 x 35 PAN P...

Page 80: ...TW 280TDHB a 42 65 C190 0141 13 08 2019 Rev 2 0...

Page 81: ...43 65 C190 0141 13 08 2019 Rev 2 0 TW 280TDHB a...

Page 82: ...TW 280TDHB a 44 65 C190 0141 13 08 2019 Rev 2 0...

Page 83: ...TW 280TDHB a 45 65 C190 0141 13 08 2019 Rev 2 0...

Page 84: ...0141 13 08 2019 Rev 2 0 TW 280TDHB a ITEM PART NO DESCRIPTION QTY 1 17809 Funnel Loom 1 2 P2741 Main Engine Loom 1 ITEM PART NO DESCRIPTION QTY 3 P2131 VEBattery Cable 1 4 P2132 VEBattery Cable 1 2 1...

Page 85: ...47 65 C190 0141 13 08 2019 Rev 2 0 ITEM PART NO DESCRIPTION QTY 1 C161 0119 Funnel Loom 1 2 P2741 Main Engine Loom 1 ITEM PART NO DESCRIPTION QTY 3 P2131 VEBattery Cable 1 4 P2132 VEBattery Cable 1 2...

Page 86: ...TW 280TDHB a 48 65 C190 0141 13 08 2019 Rev 2 0...

Page 87: ...TW 280TDHB a 49 65 C190 0141 13 08 2019 Rev 2 0...

Page 88: ...TW 280TDHB a 50 65 C190 0141 13 08 2019 Rev 2 0...

Page 89: ...TW 280TDHB a 51 65 C190 0141 13 08 2019 Rev 2 0...

Page 90: ...TW 280TDHB a 52 65 C190 0141 13 08 2019 Rev 2 0 Kit No P2821...

Page 91: ...TW 280TDHB a 53 65 C190 0141 13 08 2019 Rev 2 0...

Page 92: ...TW 280TDHB a 54 65 C190 0141 13 08 2019 Rev 2 0...

Page 93: ...TW 280TDHB a 55 65 C190 0141 13 08 2019 Rev 2 0...

Page 94: ...TW 280TDHB a 56 65 C190 0141 13 08 2019 Rev 2 0...

Page 95: ...TW 280TDHB a 57 65 C190 0141 13 08 2019 Rev 2 0...

Page 96: ...58 65 C190 0141 13 08 2019 Rev 2 0 TW 280TDHB a Hydraulic oil lter FL100...

Page 97: ...59 65 C190 0141 13 08 2019 Rev 2 0 TW 280TDHB a...

Page 98: ...60 65 C190 0141 13 08 2019 Rev 2 0 TW 280TDHB a...

Page 99: ...61 65 C190 0141 13 08 2019 Rev 2 0 TW 280TDHB a...

Page 100: ...62 65 C190 0141 13 08 2019 Rev 2 0 TW 280TDHB a...

Page 101: ...63 65 C190 0141 13 08 2019 Rev 2 0 TW 280TDHB a...

Page 102: ...64 65 C190 0141 13 08 2019 Rev 2 0 TW 280TDHB a P656 P653 P654 P1809 P1810 P1811 TO GO ON RELAYS 617 2949 1662 C192 0144 P1301 P637 18393 P1812 P2743 C192 0110 C192 0112...

Page 103: ...90 0141 13 08 2019 Rev 2 0 TW 280TDHB a X2 18008 0 1 2 P2744 P729 1661 1258 P652 P650 616 19517 P637 C192 0100 P655 C192 0101 1363 3022 P637 P637 2801 2800 670 1399 P691 4009 C192 0109 C192 0102 x 4 P...

Page 104: ...timberwolf uk com Timberwolf Ltd Wood Chippers Shredders Tomo Industrial Estate Stowmarket Suffolk IP14 5AY United Kingdom T 44 1449 765800 E info timberwolf uk com W timberwolf uk com...

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