Tianjin Lovol Engines FAW Owner'S Manual Download Page 97

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Chapter 7

Maintenance DIY

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Engine compartment schematic (TJ7133 Series)

Oil Filler

Oil Level Gauge

Radiator

Accumulator

Relay Box

Detergent Tank

Engine Coolant Tank

Radiator Fan

Condenser

Condenser Fan

Brake Fluid Tank

Summary of Contents for FAW

Page 1: ...defogger of front windshield 3ˊCombination instrument 4ˊCentral air vent 5ˊSide air vent 6ˊSwitch of emergency warning lamp 7ˊCar stereo 8ˊGlove compartment 9ˊSwitch of rear defroster 10ˊSwitch of wiper and washer 11ˊSwitch of headlamp and turning lamp 12ˊAdjusting button for rear power mirror if equipped with it 13ˊHandle for opening engine hatch 14ˊControl knob for air conditioner 1 ...

Page 2: ...2 Combination meter 1 Warning lamp and indicating lamp for fault 2 Tachometer 3 Speedometer 4 Water thermometer 5 Fuel gauge 6 Odometer and trip odometer 7 Reset button of trip odometer 2 ...

Page 3: ... Warning lamp for engine fault Warning lamp for fault of power boost steering system if equipped Warning lamp for automatic anti lock braking system if equipped Warning lamp for air bag if equipped Warning lamp for opening the door Warning lamp for electronic brake force distribution system if equipped The symbol with is used to remind the driver that the automobile needs to be maintained Please s...

Page 4: ...ing the internal handle from inside of the car when the doors are not locked Use the key to lock and unlock the doors Locking turn the key towards the front side of the car Unlocking turn the key towards the rear side of the car Use the locking button of the door lock to lock and unlock the doors Locking move the locking button of the door lock towards the front side of the car Unlocking move the ...

Page 5: ...door Move the lock lever to the lower position The rear door could be locked by using this function The door could only be opened from outside This device is usually used when there is a child in the car Warning You must make sure that all the doors are closed and locked before driving the car especially when there is a child in the car Under the normal condition of using seat belt locking the doo...

Page 6: ...the same time the turning lampas will flash twice After using unlocking function of the remote switch you should open one of the doors within 30 seconds otherwise all the doors will be locked again automatically at the same time the turning lamps will flash once When any of the following conditions occurs the battery in the key may be dead please replace the battery See Replace the battery in the ...

Page 7: ...ay effect its normal operation Check its battery It may be dead Replace the emitter battery Please use CR1616 lithium battery or its equivalent to replace the battery Replace the battery according to the following steps 1 Use the tool to open the key cover take out the emitter from the key 2 Use the tool to open the emitter cover take out the battery put the new battery in the emitter with the ano...

Page 8: ...dow at driver s side The switch of power window at driver s side is located at the interior trim panel of the door at the driver s side with the mark of AUTO The window at the driver s side has automatically full open function i e press the switch fully the window glass will move down to full open position automatically If you conduct inching following operation press the switch to central positio...

Page 9: ...ill become the potential risk factor of causing accident ü ü ü üü ü ü üLuggage compartment lid If you want to open the luggage compartment lid from the outside please insert the key and turn it clockwise You need to push the luggage compartment lid up to make it safe to avoid injuring the person due to falling down of the luggage If you want to close the luggage compartment lid please put down the...

Page 10: ... driving Otherwise it may cause an accident during running if the hood opens suddenly 2 Stand in front of the car move up the latch hook by hand s and lift up the engine hood 3 Insert the strut rod into the long hole in the engine hood to support the opened engine hood Before closing the engine hood you shall check for tools or rag in the engine compartment In order to avoid abnormal sound you sha...

Page 11: ...ine Warning It is not allowed to smoke produce spark or lamp fire up when fueling for the fuel vapor is inflammable If you open the fuel tank cap suddenly in the high temperature weather the gasoline will spout under the action of pressure causing injury to the people Thus do not remove the fuel tank cap too fast just when unlocking it 2 You shall turn the fuel tank cap counterclockwise slowly whe...

Page 12: ...or seat adjustment Adjust the driver s seat to make the pedal steering wheel and instrument panel within the operative range for the driver Warning During adjustment the seat may slip unexpectedly thus do not adjust the seat during driving for fear that the driver loses the control of the car When adjusting the seat please do not make the seat hit the passenger or luggage After adjusting the seat ...

Page 13: ...is slipped from the lap belt do not tilt the backrest beyond your need If the driver and the passenger sit upright and lean against the seat the seat belt could provide them with maximum protection when encountering car crash If you sit slantingly in the seat the lap belt may slip to your crotch and the constraint force will be directly on your abdomen Thus the risk of personal injury increases wi...

Page 14: ...ke sure that it is locked securely If you have ever removed the head rest you have to install it to the original position Do not adjust the seat during driving ü ü ü üü ü ü üHeadrests For safety purpose the driver shall adjust the headrest before driving the car Raising pull the headrest up Lowering at the same time when pressing the locking button press the headrest down The headrest will be the ...

Page 15: ...he seat and wear the seat belt correctly Otherwise he will be injured seriously during emergency brake or in the car crash You shall observe the following rules when using seat belt One seat belt is only used for one person Even though the child never use one seat belt for two or more children Avoid the seat tilting too much When the backrest is at upright position the seat belt could provide the ...

Page 16: ... it a little and then release the seat belt could be pulled out from the retractor smoothly Warning When inserting the spring bolt you shall ensure that it is locked in the buckle and the seat belt is not twisted Do not insert the coin or clip into the buckle hole for this will prevent thespringboltfromlockinginit If the seat belt does not work please contact Designated workshop immediately You sh...

Page 17: ...rest correctly insert the spring bolt into the buckle to fasten the seat belt When the spring bolt is inserted into the buckle you will hear the sound click If the seat belt is not long enough hold the spring bolt to make it at right angles to the seat belt and pull the spring bolt Warning When inserting the spring bolt you shall ensure that it is locked in the buckle and the seat belt is not twis...

Page 18: ...igh or over loose lap belt Thus the lap belt shall be near to the crotch as low as possible If you want to release the seat belt please press the unlocking button of the buckle ü ü ü üü ü ü ü Airbag driver side if equipped Airbag is designed to provide further protection besides the protection of the seat belt For seriously frontal impact the inflated airbag works together with seat belt to preven...

Page 19: ...t will extinguish That means the airbag system works properly Warning lamp system of airbag monitors ECU assembly of airbag inflator warning lamp connecting line and power supply See relative contents in 1 5 Message and Caution for Maintenance Airbag is designed to respond to the serious frontal impact the shadow region along the arrows in the figure If the impact degree exceeds the designed domai...

Page 20: ...n occurs at the bottom of your car the airbag may be pop up There are some examples in the figure Airbag system mainly includes the following components and parts whose positions are shown in the above figure 1 Warning lamp for safety 2 Airbag components for drive airbag and expanding agent 3 ECU assembly of airbag When serious frontal impact occurs airbag system will trigger the inflator The chem...

Page 21: ... instrument panel may be hot for several minutes but the airbag itself will not be hot The airbag will be scrapped for inflation once When the car is deformed due to car collision the strong impact of the airbag inflation may break the windscreen Warning Airbag system is designed as a supplementary protection besides the driver s seat belt If the driver does not wear the seat belt he will be injur...

Page 22: ...e problem occurred in the operation If any of the following conditions occurs that shows the airbag is with fault please contact designated workshop immediately to repair the car When the ignition key turn to ON the indicating lamp does not lamp or has been lighting on not extinguish During driving the indicating lamp lights or flashes If the following conditions occur please contact designated wo...

Page 23: ...riving error accident and personal injury Operation of rear view mirror power type if equipped Use the switch to adjust the rear view mirror 1 Main switch choose the rear view mirror which needs to be adjusted Move the switch to L left or R right 2 Control switch Push the switch toward desired direction to adjust the rearview mirror In case of no working of the engine the ignition key must be set ...

Page 24: ... and adjust the rearview mirrors both at the driver s side and passenger s side Notice Stop pushing the rearview mirror backward when you heard the sound of click Otherwise it will damage the rearview mirror or car Inside anti dazzle rear view mirror Adjust the rearview mirror inside the car to enable you to see the back part of the car from the mirror For night driving you can handle the adjust b...

Page 25: ...back of sun visor for driver and front passenger It s strictly prohibited for the driver to use this during the driving in order to guarantee the driving safety ü ü ü üü ü ü üInterior lamp Toggle this switch to turn on the interior lamp The interior lamp switch has the following positions ON The interior lamp is always on OFF The interior lamp is turned off DOOR The interior lamp will be turned on...

Page 26: ...er position 1 Pull the handle towards the driver to shift to low beam position 2 In such case the high beam indicator lamp on the instrument cluster will inform the driver that the high beam is turned on High beam flasher position3 Push backward the handle to turn on the high beam and release the handle to turn off the high beam When the handle is at OFF position the high beam flasher still can fu...

Page 27: ...park the car in the area with heavy traffic turn on the hazard warning lamp to remind other drivers When the hazard warning lamp is functioning the turn signal lamp switch can t function Notice To prevent the excessive discharge of the battery immediately turn off the hazard warning lamp once the hazard is resolved if the engine is not running ü ü ü üü ü ü üRear fog lamp The rear fog lamp can be t...

Page 28: ... Wiping once pull upward the handle and release Pull the handle towards the driver to spray the washing fluid Please refer to the information in 7 3 Adding washing fluid In cold weathers before using the washer use the defroster to warm the windscreen which can prevent the washing fluid from being frozen on the windscreen to obstruct the viewing Notice If the windscreen is really dirty do not use ...

Page 29: ... sprayer before using the defroster Notice To prevent the excessive discharge of the battery use the defroster while the engine is running When cleaning the internal surface of the rear windscreen notice not to scratch or damage the resistance wires ü ü ü üü ü ü üFuel gauge When the ignition switch is at ON position the fuel gauge functions indicates the approximate amount of residual fuel in the ...

Page 30: ... engine While working under relatively harsh conditions the car will be overheated such as Travel on relatively longer mountain road in hot weather Deceleration or stop after traveling at high speed frequent stop and startup or idle running for a long period with activated A C When being towed Notice Do not remove the thermostat from the engine cooling system The thermostat is functioned to mainta...

Page 31: ...tes the total mileage and the trip mileage 1 Odometer Indicate the total mileage of the car 2 Trip odometer Indicate the mileage of last trip after being reset The trip odometer can be used to calculate the fuel consumption and measure the traveling mileage 3 Trip odometer reset button Reset the trip odometer to zero 4 Press the trip odometer reset button to switch between the odometer and trip od...

Page 32: ...tch is at ON position and the parking brake is engaged but the warning lamp is not on make sure to deliver the car to Designated workshop for checking Warning When the engine is running if this warning lamp is still on upon the disengagement of the brake lever immediately stop the car in safe location and contact the Designated workshop In such case the brake system may not function normally and t...

Page 33: ...n the warning lamp goes on please do not continue traveling even for a short distance or it will damage the engine d Engine fault indicator lamp In event of fault in engine electronic control system or OBD this lamp will issue the warning If this lamp goes on during the driving please ask the designated workshop for checking and repair as soon as possible e ABS warning lamp if equipped When the ig...

Page 34: ...e the ignition switch is turned to ON position This warning lamp goes on or flashes during the traveling g Door ajar warning lamp This warning lamp goes off after all doors are securely closed h EPS warning lamp if equipped When the ignition switch is turned to ON position this warning lamp goes on and then goes off after the engine is started for several seconds It indicates that the EPS system i...

Page 35: ... engine In such case all warning lamps shall go on and after several seconds the airbag warning lamp ABS warning lamp and EDB warning lamp shall go off If any warning lamp or indicator lamp fails to function as described above the bulb may be burnt out or there is any fault in the system Please ask the designated workshop for repair as soon as possible ü ü ü üü ü ü üIgnition switch with steering w...

Page 36: ...eel will be locked to cause direction out of control Notice When the engine is not running do not place the key at ON position which will lead to the discharge of battery and damage of ignition switch ü ü ü üü ü ü üManual shift system The gears of the transmission are shown in the figure above Conduct the gearshift while fully depressing the clutch pedal and then slowly release the clutch pedal Du...

Page 37: ...and then engage the parking brake Release the parking brake Slightly pull upward the parking brake lever press with thumb the button at the end of the lever and then lower the parking brake lever to the end To remind you that the parking brake is engaged the brake system warning lamp on the instrument panel is always on until the parking brake is released Warning Before start up make sure that the...

Page 38: ...38 ü ü ü üü ü ü üUse of audio system 38 ...

Page 39: ... the metallic face of SD card downward and the notch rightward and insert into the SD card socket Do not insert other foreign matter into the socket in order to prevent damaging the machine Under the power on condition when the SD card containing the MP3 media is inserted the audio system will automatically shift to SD card playback mode and the display screen will display the SD track number and ...

Page 40: ... scan the radio station downward Track selection Press these buttons to select any desired track forward or backward to play Under the SD card playback mode press the or button to select the track upward or downward At the press of the button the system will return to the beginning to play if the playing time of current track exceeds 2s and otherwise it will move to previous track to play At the p...

Page 41: ...nt Rotate this button to adjust the volume Rotate clockwise to increase the volume The display screen displays VOL 40 when the maximum volume is reached Rotate counter clockwise to lower the volume The display screen displays VOL 0 when the minimum volume is reached Mode switch Press this button to switch between the RADIO mode and SD card playback mode 11 Automatic scan save and equalizer selecti...

Page 42: ...and frequency and the present number Save radio station Select the band such as FM1 and then tune to the desired radio frequency by pressing the automatic or manual scan button Press and hold this button for more than 2s When the display screen displays the number 1 present button number the radio station is saved in this button The screen will display corresponding number for other preset buttons...

Page 43: ...adio station selection save for preset button 1 Under the SD card playback mode press this button to select the folder upward with corresponding display in the screen 19 Preset button 6 Folder button Select save radio station Refer to the procedure of radio station selection save for preset button 1 Under the SD card playback mode press this button to select the folder downward with corresponding ...

Page 44: ...t may damage the SD card When the SD card playback mode is not selected please cover the SD card socket properly In event of accumulation of heavy dust in the SD card socket it will result in the poor contact between SD card and the system and impair your appreciation of the MP3 media 44 ...

Page 45: ...l recirculation button 2 Fan speed and internal recirculation display screen 3 External recirculation button 4 A C switch button 5 Vent control knob 6 Fan speed up down control button 7 Temperature selection knob 8 Rear defroster switch button 45 ...

Page 46: ...nly comes from the floor vents and windscreen vents When using this position shift the air intake selection switch to fresh air external air 5 Windscreen vents The air flow mainly comes from the windscreen vents which is used to defrost and demist the windscreen When using this position shift the air intake selection switch to fresh air external air Please refer to the related description in the O...

Page 47: ...47 Air flow illustration of vent control knob 47 ...

Page 48: ...o the car after all windows are closed maybe the air intake selection switch is shifted to Fresh air and the fan speed selection knob is placed at the position other than OFF 7 When traveling on the road with heavy dust on the heels of other cars or traveling in windy condition with heavy dust it s recommended to shift the air intake selection switch to Recirculated air temporarily which can cut o...

Page 49: ...sses To achieve the best effects place various control switches to Fan speed Any position other than OFF Temperature selection Point to Warm red area Air intake Fresh air external recirculation Vents Windscreen vents A C ON In humid weathers do not blow cold air towards the windscreen or the temperature difference between the outside and inside of the windscreen will lead to more serious mist form...

Page 50: ...will automatically pop up for use To use it while the engine is not running shift the key to ACC position During the replacement make sure to use the Designated workshop genuine cigarette lighter Warning Do not push down and always hold the cigarette lighter or it will get overheated to result in fire Do not connect to other electric appliances Ashtray To use it press the ashtray cover in the cent...

Page 51: ... To lower the accidents during traveling or sudden stop from causing personal injuries close the glovebox cover during the traveling ü ü ü üü ü ü üCup holder The cup holder located on the passage box is designed to safely place the cup or beverage can into the recess Warning Do not place the objects other than cup and beverage can into the cup holder in order to prevent them from throwing and caus...

Page 52: ... is opened ƹIdle Start Stop Cancel Switch is turned on ƹAfter the previous idle start stop if the vehicle speed is less than 3 km h or the time from the previous idle start stop is less than 8 seconds ƹNegative pressure of braking is too low less than 65KPa ƹEngine water temperature is too low ƹBattery temperature is too low below 0ć ƹBattery power is too low The above items are abnormal After dri...

Page 53: ...at the driver use idle start stop cancel switch to close ISS system ISS Indicator Lamp ISS system working state can be determined by ISS indicator lamp on combination instrument For ISS indicator lamp positions see Combination Instrument ISS Lamp State Description Indicator lamp goes out ISS Function Disabled Green ISS lamp is lit Allow the engine to enter into idle stop and restart state Yellow I...

Page 54: ...al position the buzzer will stop buzzing After the gear is put into natural position step on the clutch to start the engine But during the course of intermittent buzzing once control conditions for starting the engine occur the buzzing will become continuous On that occasion under ISS function engine restart function will be disabled The key is required to start the engine 3 3 times of intermitten...

Page 55: ... stop state with the resistance inside the battery increasing ƹ If the battery that is not genuine is used on the vehicle the performance of idle stop system cannot be ensured ƹ When the starter fuel pump and engine computer have a fault or starting times exceed the provision the value of starting times in the system shall be cleared while replacing related parts Starting times of the above parts ...

Page 56: ... through high gear Do not drive for a long time through the same high gear or low gear ü ü ü üü ü ü üFuel To select appropriate fuel in order to improve engine performance Other fuels beyond the manual may result in engine damage Fuel type Only vehicle used lead free gasoline is allowed Rated capacity of fuel tank is 37L Notice Lead gasoline is forbidden because it will lead to three way catalytic...

Page 57: ...park the automobile on flammable articles like grass leaves paper or rag Notice Lots of unburned gases flow into three way catalytic converter may lead to overheating or fire disaster thus you should adopt the following countermeasures Only use lead free gasoline Do not use low quality fuel because unqualified fuel may result in engine start failure as well as add additional burden to three way ca...

Page 58: ...age or disconnection of emission system and regularly examine the system In the event of collision or abnormal sound you should immediately examine the system Do not start the engine in garage or enclosed areas because the emitted gas can not diffuse which will cause danger Do not run engine for a long time after parking the automobile If necessary the engine should be started at the broad area wi...

Page 59: ... the engine oil for lubricating intake valve spindle will be burnt by hot gas Engine oil consumption depends on engine oil s stickiness quality and automobile s running condition More engine oil will be consumed in the event of high speed running and frequent acceleration deceleration New engine will consume more oil due to poor run in among piston piston ring and gas cylinder Consumption of engin...

Page 60: ...e loop is running and repair the brake system as soon as possible Vacuum strengthener Vacuum strengthener takes the vacuum from engine inlet manifold as the strengthening source In the event of engine cutoff during the running process vacuum in vacuum strengthener can assure one time or twice brakes through ordinary pedal force Warning Do not depress the brake pedal while the engine does not work ...

Page 61: ... the ABS though ABS is favorable for automobile control However careful drive appropriate speed and safe space are still important because automobile brake s stability and steering wheel s maneuverability are limited even through ABS is working In the event that the brake force is beyond the tire s control ability or hydroplaning takes place due to high speed running on rainy days ABS fails to eff...

Page 62: ...ate of inner plate of front left right automo bile door The exposed metal plate of inner plate of back left right automo bile door The surface near luggage boot lid region Vehicle identification number VIN is the legal identifier of automobile It is an important identification code to your automo bile and is used for registration of your automobile Automobile door 62 ...

Page 63: ... accidents Luggage placement notices To abide by the following principles while placing luggage to the car Articles should be safely placed in the event that there are lots of luggage or articles in the car To maintain car balance and put the heavy articles in the front of the car which is conducive to maintaining balance Do not place unnecessary heavy articles in order to reduce fuel consumption ...

Page 64: ... is used to reduce the required force of turning steering wheel Notice You may hear motor working sound buzz while operating steering wheel and such sound is normal While frequently turning steering wheel for a long time EPS efficiency will decline for guarding against system overheating thus steering wheel will get heavy Therefore drivers should not frequently turn steering wheel or shut off engi...

Page 65: ...65 CA3GA2 engine CA4GA1 engine The engine number is carved on the place marked in above figure of engine cover Flywheel i Number Engine number Engine Model and number Flywheel Engine Model and number 65 ...

Page 66: ...te according to the requirements in a Prior to start before starting the engine Usual start procedures Multi point Fuel Injection System can automatically control the air fuel ratio during engine start process and drivers can conduct cold start or hot start through the following method 1 To turn ignition switch key to START for starting the engine and release the key after the engine has been star...

Page 67: ...le outside Tire to inspect tire pressure through pressure gauge and carefully check if tire is lacerated damaged or over worn Wheel to assure that nuts have not missed or loosened Liquid leakage To check if fuel engine oil water or other liquids at the bottom of vehicle are leaked water leakage from air conditioner is normal Lamps To assure head lamp brake lamp tail lamp turn signal lamp and other...

Page 68: ...riving process Meter to assure normal work of speed meter and odometer Brake To examine the brake system at the safe place in order to assure sound brake performance Other abnormal cases To check if there are component loosening or leakage and if abnormal sound can be heard You can start your happy travel in the event of no any trouble ü ü ü üü ü ü üDriving tips in various situations To reduce the...

Page 69: ...rease of fuel economic performance To reduce the speed and go into low gear while driving upwards or downwards the long cliffy slopes Automobile control through frequent brake will result in brake lining s abnormal running due to overheating To be prudential while accelerating going into high gear or low gear or braking on smooth roads because abrupt acceleration or engine brake may lead to automo...

Page 70: ...e oil type Freeze resistance of door lock To paint door lock through antifreeze or glycerin in order to guard against the freezing of door lock To utilize the washing liquid containing antifreeze The product can be purchased from Designated workshop and most of automobile parts stores and the fixing proportion with water should be confirmed according to the requirements of manufacturer Notice Do n...

Page 71: ...w to save money in fuel and maintenance To maintain tire s charge pressure at designated pressure Insufficient charge pressure will lead to tire abrasion and fuel waste Please refer to relevant contents in 7 2 Do not install unnecessary heavy articles in the automobile Overweight will increase engine load and increase fuel consumption To guard against overlong idle running Once engine running beco...

Page 72: ...umption and deceleration will help save fuel To clean up the sundries like soil at the bottom of automobile which will help reduce weight and guard against erosion To keep automobile in good condition The following factors will reduce engine performance and increase fuel s consumption unclean air filter coupling hose s joints circuit plugs engine oil and lubricant inappropriate valve clearance and...

Page 73: ...lamp is normal but the engine still fails to start you should regulate or repair the automobile or call Designated workshop for support Notice Do not adopt pushing or pulling way to start automobile which may result in automobile damage accident or fire disaster due to three way catalytic converter s overheating In the event that engine can be started at normal rotary speed but it is unable to run...

Page 74: ...icle you should strictly follow the rules below You should enquire Designated workshop in the event that you have little knowledge to the implementation of the following rules Warning Accumulator electrolyte contains noxious substances and erosive vitriol To wear protective spectacles while conducting lapping start and to prevent vitriol from splashing on skin clothes or vehicle In the event that ...

Page 75: ...ping wire s one terminal with accumulator s positive terminal b To connect the first lapping wire s other terminal with accumulator s positive terminal c To connect the second lapping wire s one terminal with accumulator s negative terminal d To connect the second lapping wire s other terminal with stable naked metal parts of discharged vehicle Lapping points are shown in figure below Do not conne...

Page 76: ...ngine start failure you should refer to relevant contents in Chapter IV Automobile start failure Warning In the event that the engine stops running the strengthener in brake system will temporarily lose efficacy In this case brake is more difficult than in ordinary condition ü ü ü üü ü ü üIn case your engine overheats In the event that engine coolant temperature meter displays overheating of engin...

Page 77: ...ed or coolant leakage takes place you should immediately park the vehicle and call Designated workshop for help 5 In the event of no damage to engine driving belt or no coolant leakage you should inspect storage tank In the event that the storage tank is dry you should add coolant to half storage tank on the precondition of engine s normal running Warning Due to the radiator s internal pressure th...

Page 78: ...ace full hand brake and place gear at reverse gear in addition to wedging the tire on the diagonal of replaced tire To assure that the jack should be placed on the accurate place of vehicle body because improper place may result in vehicle damage abnormal fall injury and neighboring people injury To assure no person in the vehicle while the automobile is hoisting Do not put other articles on the t...

Page 79: ...vehicle As to spare tire storage you should firstly put the spare tire in place with outside downwards and then you should fix the spare tire according to the reverse order of taking off spare tire in order to prevent spare tire from flying off upwards in the event of crash or emergency brake 2 To wedge the wheel through chock To wedge the wheel on the diagonal of flat wheel through block in order...

Page 80: ...order to guard against injury 4 To loosen wheel nuts Wheel nuts should be loosened before the automobile has been hoisted To loosen the nuts wrench should be turned along counter clockwise direction To save labor you should grab wrench handle terminal to raise the wrench upwards according to figure below and you should prevent the wrench from sliding from nuts Do not directly dismantle nuts and it...

Page 81: ...then you should turn the wrench along the clockwise direction While jack is hoisting to the height of its contact point with automobile you should reconfirm jack s installation point and support the automobile through fixed mount Warning While supporting automobile through jack you should not put any part of body under the automobile and you should support the automobile through fixed mount after ...

Page 82: ...after running for1600km 8 Installation of wheel clamp nuts To install wheel clamp nuts with cone face towards the inside and screw down the nuts through hand While fixing the nut hub nuts cone face should contact with the cone face of wheel installation hole After screwing down the nuts you should push the wheel along external internal directions in order to check if clamp nuts can be further scre...

Page 83: ...wheel to align the positioning initial cuts on decoration cover and rim section 2 To knock on decoration cover by fist or palm to the original place Warning The force should be appropriate while installing wheel decoration cover in order to guard against injury 11 Examination of new tire s pressure To regulate tire pressure to the designated scope in Chapter VIII In the event that tire pressure is...

Page 84: ...u should show relevant contents to tractor driver Notices of automobile traction To adopt safe connection facility and follow local regulations rules with the wheel and axis staying in normal condition To free from parking brake It is recommended to use traction trolley under front wheel To convert engine switch to ACC mode and place gear level to neutral gear in the event that traction trolley is...

Page 85: ...t sling type trailer while dragging automobile or the automobile body will be damaged Emergency towing Front hook b Traction through flat bed trailer Notice To assure sufficient ground clearance of automobile landing end while hoisting wheel otherwise automobile may be damaged during the traction process b By flat trailer 85 ...

Page 86: ...rake system should be in favorable condition Warning To be cautious in the even of emergency traction abrupt start is not allowed In addition automobile should stably run or it may bring overlarge stress to hook and traction ropes or chain in a bid to result in damage to traction facility and automobile Notice To adopt special rope or chain for automobile traction with rope or chain being firmly f...

Page 87: ...or backward thus triangle warning board s overall frame will be formed 5 To put triangle warning board at the back of parked automobile about 50m 150m away with reflecting face towards the coming vehicle and parallel with driving direction 6 Triangle warning board can send warning signal implying that there are troubles in parked vehicle Special hint Driver should turn on hazard warning signal lam...

Page 88: ...r instance the salt content is comparatively higher in coastal areas or the areas with severe industrial pollution In the event that temperature is right higher than freezing point humidity will help accelerate the rusting process Most of components should be work under dry environment some components working in humid environment subject to rusting Some components are working in the environment la...

Page 89: ... Designated workshop for maintenance Examination of automobile inside Water or dust may be accumulated under the floor coverage layer and they may lead to rusting in the event of delayed cleaning Therefore you should irregularly examine and dry the floor coverage layer In the event of transporting chemicals cleanser chemical fertilizer or salt you should adopt appropriate containers and duly adopt...

Page 90: ...he automobile Plastic wheel decoration cover Plastic wheel decoration cover subjects to rusting of organic substances thus you should duly clean up the decoration cover and check if it is damaged in the event that organic substances have been splashed to the cover Warning Do not use damaged wheel decoration cover in order to guard against accidents due to cover falling Aluminum wheel rims to be wa...

Page 91: ... waxed In the event of poor waterproof resistance the automobile surface shall be waxed 1 rior to wax the automobile shall be cleaned and dried even though the mixture of detergent and wax is used 2 To wax the automobile with high quality polishing agent In the event that the automobile surface has been severely weathered users shall firstly employ the auto cleaning polish and then waxing shall be...

Page 92: ... surface with cloth wetted by warm water While cleaning please use the special detergent and strictly follow the user instruction offered by the manufacturer Notice Do not use solvent paint thinner gasoline and glass cleaner while cleaning the interior decoration Carpet Please frequently clean dust on the carpet with the cleaner because too many dusts will lead to carpet damage Please periodically...

Page 93: ...ing the dusts Notice Do not use the organic solution like solvent kerosene alcohol and gasoline etc or acid alkali solvent for cleaning because these chemical substances will lead to relevant parts fading pollution and desquamation In the event of using detergent and polishing agent please confirm if they are free from above ingredients The liquid surface detergent shall not be sprayed on the surf...

Page 94: ...e reduced Therefore please strictly fulfill the maintenance schedule to ensure your automobile s economy Please refer to the chapter 9 Where for maintaining Please drive your automobile to local Designated workshop for maintenance Technicians of the Designated workshop once received professional training thus they can provide you with the best maintenance service The Designated workshop invested m...

Page 95: ...ay lead to expansion wear and crack ü ü ü üü ü ü üDoes your car need servicing Please pay attention to changes in automobile performance sound and visual signal and these changes will inform you if the automobile needs maintenance service Of which some important information is as follows The engine is out of work suffers unsteady running or has abnormal sound Power decline Abnormal noise Water lea...

Page 96: ...hall be readjusted or maintained and please call the Designated workshop Warning In the event of finding problems please do not drive the automobile before the careful examination or the serious casualty may take place 96 ...

Page 97: ...ü ü ü üü ü ü üEngine compartment schematic TJ7133 Series 1 Oil Filler 2 Oil Level Gauge 3 Radiator 4 Accumulator 5 Relay Box 6 Detergent Tank 7 Engine Coolant Tank 8 Radiator Fan 9 Condenser 10 Condenser Fan 11 Brake Fluid Tank 97 ...

Page 98: ...üEngine compartment schematic TJ7103 Series 1 Oil Filler 2 Oil Level Gauge 3 Radiator 4 Accumulator 5 Relay Box 6 Detergent Tank 7 Engine Coolant Tank 8 Radiator Fan 9 Condenser 10 Condenser Fan 11 Brake Fluid Tank 98 ...

Page 99: ...98 1 Oil Filler 2 Oil Level Gauge 3 Radiator 4 Accumulator 5 Relay Box 6 Detergent Tank 7 Engine Coolant Tank 8 Radiator Fan 9 Condenser 10 Condenser Fan 11 Brake Fluid Tank 99 ...

Page 100: ...items Warning Make sure that your hands hair clothes tools keep away from the rotating fan and engine belt when the engine runs better take off ring watch and tie etc After the engine starts the engine radiator exhaust manifold and spark plug root in the compartment will become hot thus you shall keep away from them so do the oil coolant and spark plug When the engine is in thermal state do not op...

Page 101: ...lease clean the skin with soap and water Do not place the waste engine oil at the place accessible to children Please only use safe and appropriate means to process the engine oil cleaner and waste oil instead of dumping them into household garbage sewer or floor In the event of injecting brake fluid into the fluid reserve tank you shall be cautious because the brake fluid will do harm to eyes or ...

Page 102: ...it with dishcloth 3 Insert the oil lever gauge back 4 Take off the oil lever gauge again and examine the oil level Warning Keep away from the hot exhaust manifold In the event that the oil level stays below or is slightly higher than the lower limit please inject the same type of engine oil Open the oil filter cap fill a small amount of engine oil every time and examine the oil lever gauge until t...

Page 103: ...y high in order to prevent being scalded Selection to the coolant The inappropriate coolant will lead to the damage to the engine s cooling system but the glycol coolant can protect the engine s aluminum parts Apart from frost resistance the coolant can prevent the engine from being damaged and corroded Users should not use redundant inhibitor and additives Please carefully read the instruction on...

Page 104: ...e The tire pressure value is effective only when the tire is in the cold condition When the automobile parks for three hours or runs for less than 1 5km the pressure reading is relatively accurate Special tire barometer shall be used for testing the pressure Eye estimate to tire will lead to the mistaken judgment to the pressure and little difference of the tire pressure will reduce the maneuverab...

Page 105: ...ys below 4mm the snow tire will lose utility Please periodically check if the tire has rupture and crack Once there is damage please immediately find professionals to revamp or replace the damaged tire Professionals can find tiny damage If there is foreign body in the tire the tire inside may be damaged If the tire s service period exceeds six years you should have it checked by professionals rega...

Page 106: ... IV Flat Tire for the tire replacement procedures In the event of replacing tire please check if there is damage or uneven wear on the tire In general abnormal wear arises from inappropriate tire pressure inaccurate wheel alignment unbalanced wheel or sudden braking Installing snow tires driving on snow land or icy land On the wet or dry road surface ordinary tire has better adhesive force than sn...

Page 107: ...rent areas and road conditions require differently for tire chains which should be checked before installation Installation of tire chain The tire chain should be installed on front wheels as tightly as possible Don t use tire chains on back wheels The chains should be tightened after driving for 0 5 1 0km Strictly observe the instructions of The automobile speed should not exceed 30km h or the li...

Page 108: ...l be replaced If the damaged wheel was not replaced duly the outer cover may fall off the wheel or the steering may be out of control While replacing the wheel please ensure that the new wheel has the Replacing wheels Precautions for use of aluminum wheels Time for wheel replacement Selection to wheel same bearing capacity model rim width and offset as original one Please call Designated workshop ...

Page 109: ... the accumulator has been corroded please clean it with warm water or daily soda water in addition to coating lubricant at the electrode s external terminal to prevent the further corrosion Fastener Electrode Ground wire Do not use second hand tire on the automobile It is very dangerous to use the tire from unknown manufacturers You should replace all tires or replace at least two front tires or r...

Page 110: ... accumulator s air vent shall not be blocked in winter it shall not be blocked by the icy water or the accumulator s internal pressure will ascend which may lead to explosion of the shell Precautions tor battery charge b In the event that the electrode is loosened please mildly fasten the nut on the electrode c Please mildly tighten the fastener on the accumulator and excessive fastening force may...

Page 111: ...f the accumulator or disconnect the accumulator s lead at the negative electrode While the accumulator has been idled the accumulator shall be fully charged and its status shall be frequently checked In the even that the voltage is low please charge the accumulator in time During the application course do not overdischarge the accumulator After being discharged the accumulator shall be duly charge...

Page 112: ...ce a fuse that you considered intact If the fuse has been burnt please insert a new one into original slot Only the fuse meeting the current stipulated on the fuse box can be installed In the event that there is no spare fuse please take out the fuse at A C in case of emergency and such fuse is not necessary in normal drive but it can be used if its current meets requirements If the fuse of the sa...

Page 113: ... Please purchase the washing fluid from Designated workshop or from most of auto fittings stores Notice If using the engine s cooling fluid or other alternatives the paint on the automobile surface may be damaged ü ü ü üü ü ü üReplacing bulbs Location of Front Lamp Location of Rear Lamp Please see content below for the common knowledge on the automobile lamps While replacing the lamp please confir...

Page 114: ...or the insulated surface of the wiring harness may subject to damage Lamp Power Watt Type Front lighting lamp 60 55 A Front position lamp 5 C Front turn signal lamp 21 B Side turn signal lamp 5 C Rear turn signal lamp 21 B Brake lamp rear position lamp 21 5 C Back up lamp 21 C High position stop lamp 16 C Rear fog lamp 21 C License plate lamp 5 C Interior lamp 5 D Trunk lamp 5 C A H4 halogen lamp ...

Page 115: ...ass with hand 3 Install the rubber hood according to diagram in order to make it contact with lamp holder case and then connect the plug Make sure that the rubber hood contact with the socket and lamp holder case The light adjustment is not needed after reinstalling the light and please contact Designated workshop if the light adjustment is a must Front position lamp Front turn signal lamp 115 ...

Page 116: ...e the lamp Rear turn signal lamp brake lamp and rear position lamp Dismantle nuts at the rear guard plate on both sides of the trunk unveil the guard plate on the trunk s rear side to expose the rear part of the lamp Please follow the diagram to dismantle the lamp holder and replace the lamp Rear turn lamp Rear position lamp brake lamp 116 ...

Page 117: ... open the trunk cover and dismantle the wiring harness connector and replace the lamp License plate lamp Open the trunk cover and follow the diagram to turn the lamp holder counterclockwise and take off it and then replace the lamp High position brake lamp 1 Take off the high position brake lamp according to the diagram 117 ...

Page 118: ...ace the lamp Side turn signal lamp Side turn signal lamp is integrated into external rear view mirror The lamp holder can be dismantled after the rear view mirror has been dismantled and the lamp can be replaced accordingly Side turn signal lamp 118 ...

Page 119: ...and model Engine type TJ7103UE4S Saloon MTma nuual transmission 5T063A CA3GA2 CA3GA5 TJ7103UE4O Saloon MT manuual transmission 5T063A CA3GA5 TJ7133UE4S Saloon MT manuual transmission 5T065 CA4GA1 TJ7133UE4O Saloon MT manuual transmission 5T065 CA4GA13 TJ7133UE5 Saloon MT manuual transmission 5T065 CA4GA1 119 ...

Page 120: ... maximum total mass kg 1280 1290 Maximum axle load kg Front axle 645 3 651 3 Back axle 635 3 639 3 Complete vehicle kerb mass kg 905 915 Complete vehicle kerb axle mass kg Front axle 530 3 536 3 Back axle 375 3 379 3 Performance parameter Maximum speed km h 156 173 Starting acceleration capacity 0 100 km h s 19 5 14 Maximum gradeability 30 30 Fual consumption L 100km test method GB T 19233 5 6 5 3...

Page 121: ... Output value ml 993 993 1339 Rated power kW r min 50 5 6000 50 5 6000 67 6000 Maximum net power kW r min 48 6000 48 6000 61 6000 Maximum torque Nm r min 90 3600 90 3600 120 4400 Valve clearance cold state Intake valve 0 20 0 05 0 20 0 05 0 20 0 03 Exhaust valve 0 25 0 05 0 25 0 05 0 30 0 03 Spark plug type FR7DE K5RTPP FR7DE K5RTPP K20R U11 K20R U11 FR8LCX Spark plug gap mm 0 95 1 05 0 7 0 8 0 95...

Page 122: ...volume 5 5L Type of coolant glycol coolant The glycol coolant can protect the aluminum part of the engine Do not use ethanol coolant or water Fuel Fuel type RON No 93 or above Vehicle Use Unleaded Gasoline As to E3 vehicle National Standard OBD special fuel shall be used As to E4 vehicle National Standard special fuel shall be used Rated volume of the oil tank 37L While refueling please correctly ...

Page 123: ...runs use 500N of force to tramp brake pedal and the reserve stroke between the pedal and the floor is not less than 65mm Free stroke of the brake pedal 1 5 mm Use 200N of force to full the parking brake pedal 4 to 9 clatters will be heard Brake fluid HZY4 of GB12981 2003 Manufacturer Shenyang Original Steering Free stroke of the steering wheel 1 10 mm Tires tire model TJ7103 Series 165 70R13 TJ710...

Page 124: ... of vehicle model TJ7133UE4S is 20A EFI insurance of vehicle model TJ7133UE5S is15A TJ7133UE4Q 124 Spare left right A C Radiat of fan relay Oil pump relay Starter relay Air conditioning relay Condenser fan relay Radiat of fan 30A Starter Electric window 30A Condenser fan 30A relay main relay ...

Page 125: ...Horn Brake lamp Width lamp Radio Door lock Spare Spare Front fog lamps Horn Brake lamp Width lamp Radio Door lock Instru ment Instru ment Alarm lamp Rear defrost Cigarette lighter Rear defrost Cigarette lighter Alarm lamp Wiper Horn relay Rear defrost relay Rear defrost relay Rear defrost relay Horn relay Horn relay Front fog lamps relay Auto flash relay Front fog lamps relay Auto flash relay Fron...

Page 126: ...es equipped with airbag have the airbag fuse 3 Vehicles equipped with EPS have EPS fuse Notice The fuse label in the user manual may be different from that of the customer vehicle due to design change in this case the fuse label on the vehicle shall prevail 126 ...

Page 127: ... 45 Wheel camber angle 0 20 45 Kingpin inclination angle 12 45 Front wheel alignment parameters Toe in mm 1 1 Wheel caber angle 0 40 45 Rear wheel alignment parameters Toe in mm 5 3 1 Vehicle height A B mm 69 5 15 Body status in measurement Vehicle height C D mm 25 15 127 ...

Page 128: ...ntil the A B and C D have been met In addition the measured wheel position parameters shall meet the stipulations of the wheel position parameters table Center of the front wheel Center of rear suspension No 1 swing arm and body safety bolt Center of the front down transverse arm and body mount bolt Center of the rear wheel 128 ...

Page 129: ...tion The service interval for schedule of maintenance is determined by the odometer reading or time interval whichever comes first The service interval of each item can be obtained from the maintenance schedule The hoses the cooling system and the heating system the brake system and the fuel system should be checked by the qualified technician according to the maintenance item These items are the ...

Page 130: ...ly Speedometer and water temperature gauge Turning effort of steering wheel and whether the car is deviated Whether the front wheel is sideslip or wobble Whether the brake performance is normal or whether the vehicle is pulled to one side when the brakes are applied Other inspection item Notice eliminate fault in time if abnormal phenomenon occurs Service must be done if one of the followings occu...

Page 131: ...elow some of the maintenance schedule items need to be serviced more frequently see Severe Conditions Maintenance Schedule A Road Condition 1 Operating on rough muddy or melted snow roads 2 Operating on dusty roads B Driving Condition 1 Towing a trailer using a camper or car top carrier 2 Repeated short trips less than 8 km and outside temperature remains below zero 3 Long idling or low speed driv...

Page 132: ...lve clearance Check clearance Check every 20000km or once every year Engine oil Replace CA3GA2 API SJ or more CA4GA1 API SL Replace every 5000km Oil filter Replace Replace every 5000km Damage oil leak Check every 20000km or once every year Fuel hoses and connections Replace fuel hoses Replace every 80000km or 48 months Fuel filter Replace Replace every 40000km or once every two years Replace coola...

Page 133: ...pection at 1000kmˈsecond inspection at 10000km then check every 10000km or once every 6 months Clutch Working condition Check every 20000km or once every year Leak fastening damage First inspection at 1000kmˈsecond inspection at 10000km then check every 10000km or once every 6 months Replace clutch hoses Replace every 18 months Clutch lines hoses and clutch fluid reservoir hose Replace clutch flui...

Page 134: ...tion at 1000kmˈsecond inspection at 10000km then check every 10000km or every 6 months Wheels Tighten wheel nuts and bolts Check every 20000km or once every year Front and rear wheel alignment Sideslip measure First inspection at 5000kmˈ then check every 10000km Driving system Front and rear wheel bearings Sound Check every 40000km or every 2 years Steering wheel Free travel fastening sound moveme...

Page 135: ...rst inspection at 1000kmˈsecond inspection at 10000km then check every 10000km or every 6 months Brake lines and hoses Replace hoses Replace every 18 months Liquid level First inspection at 1000kmˈsecond inspection at 10000km then check every 10000km or every 6 months Brake fluid Replace Replace every 12 months Brake fluid leak Check every 20000km or once every year Brake master cylinder wheel bra...

Page 136: ...k every 20000km or once every year Electrolyte liquid level density Check every 10000km or every 6 months Battery Joint condition Check every 10000km or every 6 months Harness Joint part fastness and damage Check every 40000km or every 2 years Lights turn signalsFunction First inspection at 1000kmˈsecond inspection at 10000km then check every 10000km or every 6 months Horn wipers washer defroster ...

Page 137: ...d nuts on chassis and body Every 10 000km or 6 months Every 5 000km or 3 months The First 1 000km and every 10 000km or 6 months Every 10 000km or 6 months Every 10 000km or 12 months Every 5 000km or 3 months Every 10 000km or 6 months Every 10 000km or 6 months A 2 Operating on dusty roads ƶReplace engine oil ƶReplace oil filter ƶInspect air filter ƶInspect brake drums and brake shoes ƶInspect b...

Page 138: ...r 6 months B 2 Repeat short trips less than 8 km and outside temperature remains below zero ƶReplace engine oil ƶReplace oil filter ƶInspect clutch pedal The First 1 000km and every 2 500km or 3 months Every 2 500km or 3 months The First 1 000km and every 5 000km or 6 months B 3 Long idling or low speed driving for a long distance such as police car taxi or delivery car etc ƶInspect brake drums an...

Page 139: ...136 Warranty record Warranty Record No Trouble Description Date repair manager 139 ...

Page 140: ...Service Station Next conventional Maintenance Mileage Maintenance after travelling 5000 km Date Mileage Stamp of the Service Station Next conventional Maintenance Mileage Maintenance after travelling 10000 km Date Mileage Stamp of the Service Station Next conventional Maintenance Mileage 140 ...

Page 141: ...ion Next conventional Maintenance Mileage Maintenance after travelling 20000 km Date Mileage Stamp of the Service Station Next conventional Maintenance Mileage Maintenance after travelling 25000 km Date Mileage Stamp of the Service Station Next conventional Maintenance Mileage 141 ...

Page 142: ...ion Next conventional Maintenance Mileage Maintenance after travelling 35000 km Date Mileage Stamp of the Service Station Next conventional Maintenance Mileage Maintenance after travelling 40000 km Date Mileage Stamp of the Service Station Next conventional Maintenance Mileage 142 ...

Page 143: ...ion Next conventional Maintenance Mileage Maintenance after travelling 50000 km Date Mileage Stamp of the Service Station Next conventional Maintenance Mileage Maintenance after travelling 55000 km Date Mileage Stamp of the Service Station Next conventional Maintenance Mileage 143 ...

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