Thermal Dynamics 200 ULTRA-CUT, Operating Manual

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TABLE OF CONTENTS
SECTION 1:
GENERAL INFORMATION ................................................................................................ 1-1
1.01 Notes, Cautions and Warnings ...................................................................... 1-1
1.02 Important Safety Precautions ....................................................................... 1-1
1.03 Publications .................................................................................................. 1-3
1.04 Declaration of Conformity ............................................................................. 1-5
1.05 Statement of Warranty .................................................................................. 1-6
SECTION 2: SPECIFICATIONS ................................................................................................. 2-1
2.01 General Description Of The System .............................................................. 2-1
2.02 Plasma Power Supply ................................................................................... 2-1
2.03 Remote Arc Starter ...................................................................................... 2-1
2.04 Gas Control Module ...................................................................................... 2-1
2.05 Precision Plasma Cutting Torch .................................................................... 2-1
2.06 Specifications & Electrical Requirements ..................................................... 2-2
2.07 System Component Layout .......................................................................... 2-2
2.08 Power Supply Dimensions ............................................................................ 2-3
2.09 Power Supply Rear Panel Features ............................................................... 2-4
2.10 Gas Requirements ........................................................................................ 2-5
2.11 Gas Applications .......................................................................................... 2-5
2.12 XTTM-300 Torch Specifications .................................................................... 2-6
SECTION 3: INSTALLATION ...................................................................................................... 3-1
3.01 Installation Requirements ............................................................................. 3-1
3.02 System Layout ............................................................................................. 3-2
3.03 Cables & Leads Identification ....................................................................... 3-3
3.04 Lift the Power Supply .................................................................................... 3-4
3.05 Remove the Connections Cover ................................................................... 3-5
3.06 Ground Connections .................................................................................... 3-10
3.07 Connect Work Cable and Pilot and Negative Leads ...................................... 3-12
3.08 Connect Coolant Leads ................................................................................ 3-13
3.09 Connect Control Cables for CNC, Remote Arc Starter, and GCM ................. 3-14
3.10 Connect Fiber Optic Cable (Type 2 internal control module) ........................ 3-15
3.11 Set Switches on the Command - Control Module (Type 2 Module) ............... 3-16
3.12 Height Control Connections ......................................................................... 3-18
3.13 Gas Control Module Installation ................................................................... 3-19
3.14 Fiber Optic Cable Installation ....................................................................... 3-21
3.15 Gas Control Module: Control, Input, and Output Connections ....................... 3-23
3.16 Install Remote Arc Starter ........................................................................... 3-24
3.17 Original & XTL Torch Valve Installation ......................................................... 3-33
3.18 Connecting Torch ......................................................................................... 3-35
3.19 Install Consumable Torch Parts .................................................................... 3-37
3.20 Complete the Installation ............................................................................. 3-41