Manual 0-5056
A-33
APPENDIX
6
6
7
7
8
8
9
9
10
10
A
B
C
D
E
F
POT HI (GCM1000)
POT WIPER (GCM1000)
POT LOW (GCM 1000)
PLASMA ENABLE
PRESS OK (GCM 1000)
PLASMA ENABLE
24VAC
24 VAC RET
+15V
/ AC
/ TEMP
/ STATUS
/ DC
/ GAS - COOLANT
- ARC V
- ARC V
AC24V-GCM
0V-A (24V ret)
AC120V-GCM
0V-B (120V ret)
AC120V-RAS
0V-RAS (120V ret)
DC 15V
DC 0V
NEG ARC VOLTS
PILOT (TIP) VOLTS
WORK
WORK
0V-A (24V ret)
NEG ARC VOLTS
AC24V-GCM
0V-B (120V ret)
AC120V-GCM
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk:
App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1216
Wednesday, October 31, 2007
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200A Power Supply 400V CE (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk:
App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1216
Wednesday, October 31, 2007
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200A Power Supply 400V CE (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
DWG No:
Sheet
of
Supersedes
Scale
Date:
Drawn:
References
Date
By
Revisions
Rev
PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk:
App:
TITLE:
Last Modified:
Size
SCHEMATIC,
Thermal
Dynamics
AA
42X1216
Wednesday, October 31, 2007
2
2
Industrial Park #2
West Lebanon NH 03784
603-298-5711
150/200A Power Supply 400V CE (Resistor)
Tuesday, October 03, 2006
08:11:44
Thermal Dynamics
D
KEY PLUG
CN11 34 CKT
CN10 26 CKT
J36 34 CKT
J35 26 CKT
RIBBON CABLE
TEST SOCKET
RIBBON CABLE
TEST SOCKET
(E2)
(E2)
(E4)
(F4)
POWER SUPPLY
REAR PANEL
TB1
TB2
DIVIDED ARC V +
DIVIDED ARC V -
REMOTE ANALOG CURRENT CONTROL -
REMOTE ANALOG CURRENT C
E-STOP -
E-STOP +
PILOT ON
OUTPUT
HOLD START -
HOLD START +
PREFLOW ON -
PREFLOW ON +
OK to MOVE -
OK to MOVE +
MOMENTARY START / STOP
START / STOP
STOP
START
+
-
JUMPER IN
REMOTE
HMI
PLASMA ENABLE
PCB6 DISPLAY
WK-5603
START / STOP
DIVIDED ARC VOLTS
REMOTE ANALOG
CURRENT CONTROL
OK TO MOVE
DAT
Signal - Basic ID
Used to identify
GCM 1000 present
Signal - Master ID
Used to identify
resistor pilot unit
RIBBON CABLE SIGNALS
/ = active low digital signal
CN10-J35 - 26 Ckt Ribbon Cable
2- Cut Demand
4- Pilot Demand
6- / Start
7- / Start2
9- / Pilot Enable
10- / HF Enable
12- / Pump Enable
13- / Fan Enable
15- / DC Indicator
16- / Over Temperature Indicator
18- / Gas-Coolant OK Indicator
19- / Status Lamp
CN11-J36 - 34 Ckt Ribbon Cable
1- Output Current Signal
3- / Arc Transferred (CSR)
4- / Pilot On
6- Coolant Flow (freq)
7- Coolant Temp (analog)
9- / Temp OK (Inverter/Chopper)
10- / Coolant Level OK
12- Missing Phase
13- / Ready to Operate
15- / Input Volts OK
16- / Inverter OCR
18- / PS ID "00*"
19- / PS ID "0*0"
20- / PS ID "*00"
21- E-Stop
22- E-Stop
29,31,33 - 24 VAC Supply
30,32,34 - 24 VAC Return
ECO-B402 DAT 2/26/07
AB
ECO-B448 DAT 4/13/07
(A9 SHT1)
(B9 SHT1)
(C9 SHT1)
(E2)
INTERNAL TERMINAL
STRIP TB3
(C9, sht 1)
(A9, sht 1)
UNDIVIDED ARC VOLTS
FOR HEIGHT CONTROLS
24 VAC @ 1A
120 VAC @ 100ma.
(Not in all units)
ECO-B646 GAC 10/31/07
AC
GREEN
GAS
GREEN
GAS
1
1
7
7
1K
1K
3
3
J4
J4
1
3
5
7
GAS ON
GAS ON
10
10
RED
STATUS
RED
STATUS
GREEN
AC
GREEN
AC
8
8
5
5
9
9
3
3
J15-CNC
J15-CNC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
J55-GCM
J55-GCM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
TP1
TP1
CN23
CN23
1
2
3
4
5
6
3
3
J8
J8
1
2
3
4
TP11
TP11
12
12
10
10
J9
J9
1
2
3
4
5
6
10
10
J7
J7
1
2
3
4
5
6
7
8
9
5
5
7
7
K6
K6
K6-1
K6-1
1
1
2
2
5
5
J1
J1
1
2
3
4
5
6
7
8
9
12
12
E-STOP
E-STOP
1
1
J6
J6
1
5
8
100K
100K
11
11
9
9
7
7
YELLOW
TEMP
YELLOW
TEMP
6
6
2
2
4
4
J5
J5
1
2
3
4
5
2
2
PSR
PSR
11
11
J59-RAS
J59-RAS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
9
9
CN24
CN24
1
2
3
4
5
6
8
8
4
4
6
6
J54-REMOTE HMI
J54-REMOTE HMI
1
2
3
4
5
6
7
4
4
11
11
12
12
6
6
TP12
TP12
8
8
GREEN
DC
GREEN
DC
100K
100K
A
r
t # A-07007_AB
Summary of Contents for 200 ULTRA-CUT
Page 4: ...Thispageintentionallyblank ...
Page 8: ......
Page 80: ...Manual No 0 5056 4 16 OPERATION This page intentionally blank ...
Page 110: ...Manual No 0 5056 6 28 Power Supply Parts List Intentionally Blank ...
Page 116: ...TORCH INFORMATION 7 6 Manual 0 5056 This page is blank intentionally ...
Page 129: ...Manual 0 5056 A 13 APPENDIX This page intentionally blank ...
