Thermal Dynamics 200 ULTRA-CUT, Operating Manual

Page: 119 / 156

Manual 0-5056 A-3 APPENDIX
Art # A-04837_AC
3
3
2
2
1
1
D
C
B
A
(29) (30) (31) (32) (28) (33)
(46)
(47)
(43)
(45) (45)
(42)
(42) (44)
(44)
(40)
(49)
(48)
(67) (66) (65) (64) (63) (62)
(34)
(35)
(36)
(37) (37) (37)
(38)
(39)
(40) (40) (40) (40)
(40) (40)
(41)
+5VDC
+5VDC
+5VDC
+5VDC
+5VDC
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
42X1202
Monday, January 29, 2007
1 1
<OrgAddr1>
<OrgAddr2>
<OrgAddr3>
Ultracut GCM 2010 Gas Control & TVA
Wednesday, January 26, 2005
13:57:13
<OrgName>
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
42X1202
Monday, January 29, 2007
1 1
<OrgAddr1>
<OrgAddr2>
<OrgAddr3>
Ultracut GCM 2010 Gas Control & TVA
Wednesday, January 26, 2005
13:57:13
<OrgName>
D
DWG No:
Sheet
of
Supersedes Scale
Date:
Drawn: References
Date By Revisions Rev PCB No:
Assy No:
Information Proprietary to THERMAL DYNAMICS CORPORATION.
Not For Release, Reproduction, or Distribution without Written Consent.
NOTE: UNLESS OTHERWISE SPECIFIED -
1. RESISTOR VALUES ARE EXPRESSED IN OHMS, 1/4W 5%.
2. CAPACITOR VALUES ARE EXPRESSED IN MICROFARADS (uF).
Chk: App:
TITLE:
Last Modified:
Size SCHEMATIC,
42X1202
Monday, January 29, 2007
1 1
<OrgAddr1>
<OrgAddr2>
<OrgAddr3>
Ultracut GCM 2010 Gas Control & TVA
Wednesday, January 26, 2005
13:57:13
<OrgName>
D
LCD DISPLAY CONNECTOR
CURRENT CONTROL
(Thumbwheel)
optional
ENCODER
IN-CIRCUIT SERIAL
PROGRAMMING
LCD DISPLAY
ENCODER w/SW
A B
F1 0.125A SOL1
F2 0.125A SOL2
F3 0.125A SOL3
F4 0.125A SOL4
F5 0.125A SOL5
F6 0.125A SOL6
F7 0.125A SOL7
F8 0.125A SOL8
F9 0.125A SOL9
F10 0.125A SOL10
F11 0.125A SOL11
F12 0.125A SOL12
F13 0.125A SOL13
F14 0.250A SOL14 *
F15 0.250A SOL15 *
F16 0.125A SOL16
F17 0.125A SOL17
F18 1.6A ( 120 VAC to Solenoids)
F19 1A ( 120 VAC to Low Voltage Power Supply)
F20 1A ( to E-Stop Relay)
* 19X2219_AG and earlier F14 & 15 are 0.125A
ULTRACUT TORCH VALVE
ASSEMBLY (TVA or TVA-XTL)
DAT
RIBBON
CABLE
15 16 1 2
{
INTERFACE
BOARD
3 4 5 6 7 8 9 10 11 12 13 14
FERRITE
CORE
Safety Gnd
(low freq)
RF Gnd
(Shield)
AA
ECO-B214 DAT 07/26/06
AB ECO-B367 RWH 01/29/07
15
14
16
TVA-XTL
Preflow
Plasma
Gas Shield
Plasma
Shield
H2O Shield
Inlet sensors in
19X2219 PCB
(rev AG or later)
LCD Display Assembly 19X2220
PLASMA EXAUST 1
Normally Open
PLASMA EXAUST 2
Normally Open
* Additional Solenoids
used in TVA-XTL
18
19
Vent
15
14
16
TVA
Preflow
Plasma
Gas Shield
Plasma
Shield
H2O Shield
BOTH SECTIONS ON FOR OPERATION
OFF ONLY FOR PROGRAMMING
SOL15 TVA PLASMA PREFLOW SOL15 TVA PLASMA PREFLOW
SOL11 SOL11
JP1 JP1
1 2 3 4
SOL10 SOL10 SOL18 * SOL18 *
JP3 JP3
1
2
3
4
J6
18 PIN
J6
18 PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
15
17
18
PS3 Plasma Inlet Pressure PS3 Plasma Inlet Pressure
3
1
2 4
SOL17 SOL17
J8
34 DUAL RIBBON HEADER
J8
34 DUAL RIBBON HEADER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 18 20 22 24 26
17 19 21 23 25
28 30 32 34
27 29 31 33
SOL9 SOL9
J9 J9
1
2
3
4
5
6
J16 J16
1 2 3 4 5 6
SOL8 SOL8
J1
34 DUAL RIBBON HEADER
J1
34 DUAL RIBBON HEADER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 18 20 22 24 26
17 19 21 23 25
28 30 32 34
27 29 31 33
J13
18 PIN
J13
18 PIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 15
SOL19 * SOL19 *
J60 J60
1
2
3
4
5
6
7
8
9
10
11
12
13
14
SOL13 SOL13
J10 J10
1 2 3 4 5 6
SOL7 SOL7
SW1 SW1
1 4
2 3
PS1 Plasma Outlet Pressure PS1 Plasma Outlet Pressure
3
1
2 4
J1 J1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 17 16 15
JP4 JP4
1
2
3
4
SOL16 TVA SHIELD SOL16 TVA SHIELD
J57 J57
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PS4 Shield Inlet Pressure PS4 Shield Inlet Pressure
3
1
2 4
SOL12 SOL12
SOL14 TVA PLASMA CUTFLOW SOL14 TVA PLASMA CUTFLOW
AC
ECO-B587 RWH 01/06/08