Thermal Dynamics 200 ULTRA-CUT, Operating Manual

Page: 19 / 156

Manual No. 0-5056 2-5 SPECIFICATIONS
2.10 Gas Requirements
The customer will provide all gases and pressure regulators. Gases must be of high quality. Pressure regulators
shall be double stage.
Gas Quality Minimum Pressure Flow
O2 (Oxygen)
99.5% Purity
(Liquid recommended)
120 psi
8.3 bar / 827 kPa
75 scfh (2123 l/h)
N2 (Nitrogen)
99.5% Purity
(Liquid recommended)
<1000 ppm O2, <32
ppm H2O)
120 psi
8.3 bar / 827 kPa
180 scfh (5097 l/h)
Compressed
or Bottled Air
Clean, Dry,
Free of Oil (see Note 1)
120 psi
8.3 bar / 827 kPa
185 schf (5238 l/h)
H35 (Argon-Hydrogen)
H35 = 35% Hydrogen,
65% Argon
99.995% Purity
(gas liquid
recommended)
120 psi
8.3 bar / 827 kPa
85 scfh (2406 l/h)
H2O (Water) See Note 2
50 psi (3.5 bar)
See Note 3
10 gph (38 lph)
Ultra-Cut 200 Power Supply: Gas Pressures, Flows, and Quality Requirements
Note 2 : The tap water source does not need to be deionized, but in water systems with
extremely high mineral content a water softener is recommended. Tap water with high levels of
particulate matter must be filtered.
Note 1:
The air source must be adequately filtered to remove all oil or grease. Oil or grease
contamination from compressed or bottled air can cause fires in conjunction with oxygen.
Note 3: Water Pressure Regulator No. 8-6118 is recommended to ensure
proper water pressure.
For filtering, a coalescing filter able to filter to 0.01 microns should be installed as close as
possible to the gas inlets on the Gas Control Module.
Maximum Input Pressure 135 psi (9.3 bar)
2.11 Gas Applications
MATERIAL
PRE-
FLOW
PLASMA SHIELD
PRE-
FLOW
PLASMA SHIELD
PRE-
FLOW
PLASMA SHIELD
Air Air Air
Air O
2
Air
Air Air Air Air Air Air Air Air Air
N2 N
2
H
2
0 N2 N
2
H
2
0
N2 H
35
N
2
N2 H
35
N
2
Air Air Air
Air O
2
Air
GAS TYPE GAS TYPE
Air Air Air Air
55 A
100 A
MILD STEEL STAINLESS STEEL ALUMINUM
200 A
GAS TYPE
Air
CUTTING
OUTPUT
O
2
Air
Air Air