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Operator's Manual

First Edition • First Printing

Part No. 216062

Copyright © 2012 by Terex Hydra Platforms Inc.

First Edition:

First Printing, June 2012

These machines comply with
ANSI/SIA A92.8

Printed in U.S.A.

Table of Contents

Page

Introduction ................................................................ 1
Symbol and Hazard Pictorials Definitions ................... 5
General Safety ........................................................... 7
Personal Safety ........................................................ 14
Work Area Safety ...................................................... 15
Legend ...................................................................... 24
Controls .................................................................... 25
Inspections ............................................................... 33
Operating Instructions ............................................... 43
Transport and Lifting Instructions .............................. 51
Maintenance ............................................................. 52
Specifications ........................................................... 56

Summary of Contents for HP-32

Page 1: ...Operator s Manual HP 32 First Edition First Printing Part No 216062 Serial Number Range From 196379 with Maintenance Information ANSI North America South America HP 35...

Page 2: ...ne 2012 These machines comply with ANSI SIA A92 8 Printed in U S A Table of Contents Page Introduction 1 Symbol and Hazard Pictorials Definitions 5 GeneralSafety 7 Personal Safety 14 Work Area Safety...

Page 3: ...upport personnel along with their tools and materials for the purpose of inspecting or maintaining a bridge Bulletin Distribution and Compliance Safety of product users is of paramount importance to T...

Page 4: ...licationsand safety Standardsandregulatorycomplianceinformation Questionsregardingproductmodifications Current owner updates such as changes in machine ownership or changes in your contact information...

Page 5: ...derstand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as...

Page 6: ...words to identify the following Safety alert symbol used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates...

Page 7: ...on the platform Stay Clear of Machine Maintain Safe Distance Tip overHazard SetOutriggers Before Deployment Authorized Personnel Only BurnHazard Do Not Touch Run AwayHazard Set Parking Brake LevelTra...

Page 8: ...vingMachine CrushHazard Stay Clear of MovingMachine Wheel Hazard Symbol and Hazard Pictorials Definitions Stability Hazard Do Not Operate in Wind Speed Over 28 mph MaximumSuper Elevation 8 MaximumGrad...

Page 9: ...perator sManual First Edition First Printing PartNo 216062 7 General Safety Safety signs and locations 215974GT 215963GT 215962GT 215976GT 215963GT 215979GT 215976GT 215962GT 215963GT 215974GT 215979G...

Page 10: ...Edition First Printing 8 PartNo 216062 Safety signs and locations General Safety 215959GT 215966GT 215965GT 215962GT 215965GT 215970GT 215959GT 215966GT 215965GT 215962GT 215970GT 233622GT 233622GT A...

Page 11: ...perator sManual First Edition First Printing PartNo 216062 9 Safety signs and locations General Safety 215965GT 215978GT 215969GT 215965GT 215959GT 215964GT 215959GT 215964GT 215965GT 215969GT 215978G...

Page 12: ...artNo 216062 Safety signs and locations General Safety 215267GT 216037GT 215960GT 215958GT 216968GT 215591GT 215963GT 215980GT 215972GT 215592GT 52865GT 215592GT 216037GT 215960GT 215980GT 215972GT 52...

Page 13: ...Operator sManual First Edition First Printing PartNo 216062 11 Safety signs and locations General Safety 215972GT 215972GT 40434GT 40434GT 40434GT 1699GT 215972GT 40434GT 1699GT...

Page 14: ...or sManual First Edition First Printing 12 PartNo 216062 Safety signs and locations General Safety 215957GT 215960GT 216968GT 215591GT 215972GT 215957GT 215960GT 216968GT 215591GT 215972GT Platform Co...

Page 15: ...Operator sManual First Edition First Printing PartNo 216062 13 Safety signs and locations General Safety 215966GT 215972GT 215971GT 40434GT 40434GT 215971GT 215966GT 215972GT...

Page 16: ...is required Personal fall protection equipment PFPE is not required when operating this machine from the main platform If PFPE is required by job site or employer rules the following shall apply All...

Page 17: ...6 m 500 to 750kV 35 ft 10 7 m 750 to 1000kV 45 ft 13 7 m 1000kV See below For power lines over 1000 kV the minimum clearance distance must be established by the utilityowner operatororregisteredprofe...

Page 18: ...m contact with the bridge deck The weight of options and accessories will reduce the rated platform capacity and must be factored into the total platform load Do not operate the machine from a positio...

Page 19: ...s machine Do not transport tools and materials unless they are evenly distributed and can be safely handled by person s in the platform Do not use the machine on a moving or mobile surface or vehicle...

Page 20: ...ublic roads unless it meets all governmental regulations for towing Tow the machine at speeds that will keep the machine under control considering the road and weather conditions Obey all local and na...

Page 21: ...s been fully deployed and is stationary Always maintain a three point contact at all times while entering exiting the platform or elevated scaffold Do not drive the machine while personnel are anywher...

Page 22: ...achine other than the platform and then only at their request Do not operate the outriggers until the path is clear of all personnel Do not access or leave the platform until machine movement has stop...

Page 23: ...e in a well ventilated area to avoid carbon monoxide poisoning Improper contact with components under some covers will cause serious injury Only trained maintenance personnel should access these compa...

Page 24: ...pre operation inspection of the machine and test all functions before each work shift Immediately tag and remove from service a damagedormalfunctioningmachine Be sure all maintenance has been perform...

Page 25: ...nd engine cabinets to secure from unauthorized use or vandalism 5 Chock the wheels if parked on a slope Battery Safety Burn Hazards Batteries contain acid Always wear protective clothing and eye wear...

Page 26: ...tNo 216062 Legend 1 Base Control cabinet 2 Engine Hydraulicscabinet 3 Parking Brake 4 DriveWheel 5 Outrigger 6 Platform access tower 7 Platform controls and communication system 8 Extending Platform 9...

Page 27: ...n Switch 10 Platform Extend Retract Switch 11 Platform Rotate Left Switch Right Switch 12 TowerUp DownSwitch 13 Platform Tilt Up Down Switch 14 Scissors Open Close Switch 15 System Ready Indicator 16...

Page 28: ...tor sManual First Edition First Printing 26 PartNo 216062 GroundControls 17 RemotePanelOver Ride 18 Hourmeter 19 EngineChoke 20 Fuses Controls REMOTE PANEL OVER RIDE Choke Bottom View Side View 18 19...

Page 29: ...een Indicator 23 Drive Fwd Rev Switch 24 Steer Right Left Switch 25 Scissors Close Open Switch 26 Tilt Down Up Switch 27 Turntable Right Left Switch 28 Platform Down Up Switch 29 TowerDown UpSwitch DO...

Page 30: ...al First Edition First Printing 28 PartNo 216062 30 Intercom Switch 31 Platform Control Remote Speaker Volume Knob 32 Ground Controls Speaker Volume Control Knob VOLUME TALK REMOTE SPEAKER LISTEN 32 3...

Page 31: ...ht Switch Move the switch to the left to rotate the turntable to the left or clockwise Move the switch to the right to rotate the turntable to the right or counterclockwise 9 Tower Tilt Up Down Switch...

Page 32: ...the left and the trailer will steer to the right Turn the switch to the right and the trailer will steer to the left 25 Scissors Close Open Switch Turn the switch to the left and the scissor stack wil...

Page 33: ...Green Engine Start Button 3 Remote Panel OFF ON Switch 4 Platform Rotate Left Right Switch 5 Platform Extend Retract Switch 6 TowerUp DownSwitch 7 Black Hydraulics Function Enable Button HYDRAULICS R...

Page 34: ...urn the switch to the on position and the platform controls will operate 4 Platform Rotate Left Right Switch Turn the switch to the left to rotate the platform to the left or counterclockwise Turn the...

Page 35: ...g is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determineifroutinemaintenanceproceduresare required Only routine mainte...

Page 36: ...es o Hydraulic power unit reservoir hoses fittings cylinders and manifolds o Platform tower turntable scissor stack structures their components and wear pads o Tires and wheels o Trailer lights and re...

Page 37: ...as intended Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to tes...

Page 38: ...ns and brake cables from the vehicle 4 Disconnect the trailer from the tow vehicle 5 Lower the front drive assembly using the jack handle until the machine is level front to back Note All function mov...

Page 39: ...rive wheel losing traction 11 Activate each scissor function from the ground and pendent controls locations Result Scissor open close function should all operate 12 Activate each tower tilt turntable...

Page 40: ...ition 28 Press the green engine start button Result The engine should start Inspections Test the Platform Controls 29 Activate platform rotate functions Result Platform rotate left right functions sho...

Page 41: ...ing signs and or the employment of signal flag personnel on the support structure are followed and in accordance with instructions provided by the owner of the support structure or federal state or lo...

Page 42: ...nspicuity Diamond Grade 1 Inspection for Decals with Words Determine whether the decals on your machine have words or symbols Use the appropriate inspection to verify that all decals are legible and i...

Page 43: ...62 41 Inspections 215596GT 215974GT 215963GT 215962GT 215598GT 215976GT 215963GT 215979GT 215965GT 215978GT 215969GT 215965GT 215598GT 215959GT 215964GT 215959GT 215597GT 215966GT 215965GT 215962GT 21...

Page 44: ...62 Inspections 215267GT 216037GT 215958GT 216968GT 215591GT 215963GT 215980GT 215972GT 215592GT 52865GT 215960GT 215972GT 215972GT 40434GT 40434GT 40434GT 1699GT 215957GT 215960GT 216968GT 215591GT 21...

Page 45: ...nel along with their tools and materials can be unsafe and dangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machi...

Page 46: ...d Emergency Stop buttons are pulled to the on position 3 Adjust the choke and pull the starter cable Emergency Stop Push in either the ground or platform red Emergency Stop button to the off position...

Page 47: ...hold the hydraulics function enable button 3 Fully open the scissor stack to maximum extension Note Use the remote pendant controls to gain better visibility to limit switches and platform trailer or...

Page 48: ...nd maintain communication to the platform operator during travel Do not maneuver the platform without their direction Operating Instructions 6 Move and hold the drive or steer switches according to th...

Page 49: ...Lower the access ladder 4 Using the provided steps and hand rails maintain a three point contact at all times while entering exiting the platform 5 Attach the platform entry chain before working from...

Page 50: ...ons to the ground operator Towing 1 Check that the parking brake is set 2 Secure the platform in the fully stowed position 3 Attach and secure both outrigger safety chains 4 Raise the tongue by turnin...

Page 51: ...level o straight piece of wood at least 3 feet 1 m long tapemeasure Lay the piece of wood on the slope At the downhill end lay the level on the top edge of the piece of wood and lift the end until the...

Page 52: ...shift your transmission into a lower gear Slow down for curves hazardous road conditions freeway exits and when driving in adverse weather When passing other vehicles be sure to leave enough room for...

Page 53: ...ecuring construction and lifting equipmentforinternationalshipment Only qualified operators should move the machine The transport vehicle must be parked on a level surface The transport vehicle must b...

Page 54: ...symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to performthisprocedure Indicates that new parts will be required to perf...

Page 55: ...and control problems and may result in overheating causing blowouts or other tire failure Over inflation causes premature tire wear and affects the handling characteristics of the tow vehicle or trail...

Page 56: ...ording the manufacturers recommendations Be sure that necessary adjustments are made and any damaged or worn parts are replaced Check the Hitch and Coupler Check the nuts bolts and other fasteners to...

Page 57: ...with baking soda andwater 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Be sure that the battery hold down brackets are in p...

Page 58: ...ters Maximum hydraulic pressure 2800 psi 193 bar System voltage 12V DC AC 110v 220v outlets on platform Optional Air hose 1 2in 200 psi on platform Optional Water hose 1 2in 5000 psi on platform Optio...

Page 59: ...ment 5 Platform rotation 180 Power source Primary Kohler CH18 Gas Backup Honda GCV160 190 Gas Battery 12V DC 850CCA Fuel tank capacity 5 gal 19 liters Maximum hydraulic pressure 2800 psi 193 bar Syste...

Page 60: ...th 32ft to 35ft 9 75m to 10 67m 3ft 4in 1 02m 5ft 1in 1 55m 4ft 2in 1 27m 2ft 11in 89m Max platform swing clearance 14ft 2in 4 32m Max drop depth 18ft 2in 5 54m 5ft 9in 1 75m 2ft 10in 86m 15in 38m 180...

Page 61: ...orms If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot...

Page 62: ...tow vehicle brakes The trailer parking brake is released Rear and side mirrors are properly adjusted Safety restraints are fastened Tow the trailer at speeds that will keep it under control considerin...

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