Terex Genie Lift Guard S-40, Maintenance Manual

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Programmed
March 2022
Maintenance Inspection Report – Booms
Part No. 1268489GT S ® Booms • Z ® Booms Maintenance Manual 41
Model
Hour meter Date
Serial number Inspector company Machine owner
Inspected by (print) Inspector signature
Programmed maintenance will be completed based on machine
hours. This program includes the onetime or commissioning
procedures for new products.
The onetime procedures will be completed at 50 or 150 hours.
Legend
Y = yes, acceptable
N = no, remove from
service
R = repaired
∅ = not applicable
Make copies of this report to use for each
inspection.
Select the appropriate procedures for the type
of inspection(s) to perform.
If any inspection receives an "N," tag and remove the machine from service, repair and re-inspect it. After repair, place a "R" in the box.
Commissioning
50 150
50 Hour Service - all models C-1
∅
Engines - Ford, Kubota, Perkins Models C-2
∅
Perform 150 Hour Service C-3
∅
Programmed Maintenance - Under 1000 HRS Status Enter
Hours
Check the Track Tension and Fastener Torque
- S-60, S-65 and Z-62 Models
P0-1 50
Check the Track Tension and Fastener Torque
- S-40 and S-45 Models
P0-2 50
Grease the Extendable Axles - (if equipped) P0-3 50
Engines - Continental Under 1000 HRS P0-4
Engines - Cummins Under 1000 HRS P0-5
Engines - Deutz Under 1000 HRS P0-6
Engines - Ford Under 1000 HRS P0-7
Engines - Kubota Under 1000 HRS P0-8
Engines - Perkins Under 1000 HRS P0-9
Engines - GM .998L Under 1000 HRS P0-
10
Engines - GM 3.0L Under 1000 HRS P0-
11
Programmed Maintenance Hours are in thousands
All models Perform every: 1 2 3 4 5 6 12
Engines - all models, 1000 Hours P1-1
∅ ∅ ∅ ∅ ∅ ∅
Replace the Drive Hub Oil P1-2
∅ ∅ ∅ ∅ ∅ ∅
Engines - Kubota D1803, 1500
Hours
P1-3
∅ ∅ ∅ ∅ ∅ ∅
Engines - all models, 2000 Hours P2-1
∅ ∅ ∅ ∅ ∅ ∅
Test or Replace the Hydraulic Oil P2-2
∅ ∅ ∅ ∅ ∅ ∅
Replace the Hydraulic Filters P2-3
∅ ∅ ∅ ∅ ∅ ∅
Check the Free-wheel
Configuration
P2-4
∅ ∅ ∅ ∅ ∅ ∅
Check the Boom Wear Pads P2-5
∅ ∅ ∅ ∅ ∅ ∅
Check the Extendable Axle Wear
Pads
P2-6
∅ ∅ ∅ ∅ ∅ ∅
Check Turntable Gear Backlash -
ALC1000 Models
P2-7
∅ ∅ ∅ ∅ ∅ ∅
Grease the Steer Axle Wheel
Bearings, 2WD Models (except Z-
62, S-60, S-65)
P2-8
∅ ∅ ∅ ∅ ∅ ∅
Grease the Steer Axle Wheel
Bearings, 2WD Models - Z-62, S-
60, S-65
P2-9
∅ ∅ ∅ ∅ ∅ ∅
Engines - all models, 3000 Hours P3-1
∅ ∅ ∅ ∅ ∅ ∅
Engines - Perkins models, 4000
Hours
P4-1
∅ ∅ ∅ ∅
∅ ∅
Engines - GM models, 5000 Hours P5-1
∅ ∅ ∅ ∅ ∅ ∅
Engines - Perkins models, 6000
Hours
P6-1
∅ ∅ ∅ ∅ ∅ ∅
Engines - Perkins models, 12000
Hours
P12-1
∅ ∅ ∅ ∅ ∅ ∅
Remove and Inspect Boom cables P12-2 every 12 years
or
every 3 years after
first 12 years if not
replaced