Terex Genie Lift Connect Installation Instructions Manual Download Page 1

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Installation Instructions

Lift Connect™

Part No. 1295251GT
Rev C
October 2019

Summary of Contents for Genie Lift Connect

Page 1: ...Installation Instructions Lift Connect Part No 1295251GT Rev C October 2019 ...

Page 2: ...se installation instructions only apply to the Genie models and serial number ranges listed within this document If you have any further questions regarding these instructions or need assistance please contact Genie Product Support at one of the following telephone numbers United States 800 536 1800 Canada 425 881 1800 Europe UK 44 1476 584 333 France 33 237 260 986 Germany 49 421 3770 9890 Iberic...

Page 3: ...art number 1289561GT Qty 1 Decal lexan cover Genie part number 1291624GT Qty 1 Installation instructions Genie part number 1291701GT Qty 1 Components of Kit 1291710GT Region APAC ANZ Cable tie 4 inch 10 cm Genie part number 21121GT Qty 10 Module telematics Genie part number 1289522GT Qty 1 Bracket telematics Genie part number 1289561GT Qty 1 Decal lexan cover Genie part number 1291624GT Qty 1 Inst...

Page 4: ...25 XC Z 34 IC BE Z 62 TZ 50 Retrofit Harness 1292977GT S 60 S 60 X S 60 TraX S 65 Trax S 80 S 85 S 80 X S 65 S 60 XC to S60XCH 45000 Gateway Harness 1289899GT GS 30 GS 46 GS 47 GR 15 GRC 12 QS 15R QS 12W QS 20W GS 32 GS 46 AV GR 12 GR 20 QS 12R QS 20R QS 15W Retrofit Harness 1293652GT Retrofit Harness 1295970GT Retrofit Harness 1295971GT GS 69 RT GS 69 DC BE GS 84 GS 90 Retrofit Harness 1293414GT ...

Page 5: ...les Part No 1295251GT Lift Connect 5 Safety R ules Telematic devices are not approved for use on Genie models equipped with an EE rating Installing a Telematics device on an EE rated machine will invalidate the machine s EE rating ...

Page 6: ...t No 1295251GT Lift C onnect Activati on Register and Activate the Telematics Module Note Perform this procedure after the Lift Connect device has been installed on the machine Go to the Genie Lift Connect Registration website http genielift com lift connect reg ...

Page 7: ...e telematics bracket Genie part number 1289561GT 3 Adhere the bracket to the control box Note Mount the bracket 6 inches 15 cm from the right side of the control box Note The adhesive takes approximately 20 minutes to fully adhere to the surface 4 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT or 1289522GT or 128...

Page 8: ...with the telematics module 10 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Register and activate the telematics module Refer to page 7 S 60 S 65 S 60X S 60XC S 80 S 80X S 85 includes TraX models This procedure only applies to the following serial numbers listed below from serial number S6015A 29307 to S60H 40454 S60X15A 29317 to S60XH 40455 S60XC15A 29318 to S60XCH 4...

Page 9: ...to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT 1 retaining fasteners 2 telematics module 3 telematics bracket 5 Connect the telematics module to the retrofit harness Genie part number 1292977GT Note Harness connectors are keyed for proper installation Component damage hazard Improper connections will result in damage to the telematics module...

Page 10: ...Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Register and activate the telematics module Refer to page 7 S 65 XC S 80 XC S 85 XC includes TraX models This procedure only applies to the following serial numbers listed below from serial number S60XCH 45001 to S60XCH 45353 S65XCH 45001 to S65XCH 45353 S65XCM 101 S80XCH 104 to S80XCH 1556 S85XCH 101 to S85XCH 1537 Note P...

Page 11: ... the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT or 1289522GT or 1289523GT 1 retaining fasteners 2 telematics module 3 telematics bracket 5 Connect the telematics module to the retrofit harness Genie part number 1292198GT Note Harness connectors are keyed for proper installation Component damage hazard Improper connections will result in damage ...

Page 12: ...irmware open the zip file and print or save the ALC 600 Software Update instructions 1295343GT 3 Follow the installation instructions to update the machine software Note Both the Application Firmware and Bootloader Firmware must be updated 4 After the software is updated navigate to the Options menu on the machine and verify that Lift Connect Telematics is enabled Register and activate the telemat...

Page 13: ...e the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT 1 retaining fasteners 2 telematics module 3 telematics bracket 5 Connect the telematics module to the retrofit harness Genie part number 1292198GT Note Harness connectors are keyed for proper installation Component damage hazard Improper connections will result in damage ...

Page 14: ...top 3 Open the exe files saved on your desktop and run the installation Setup 4 Under Application Firmware open the zip file and save the lhx file for Controller Type GATEWAY LCD to your desktop 5 Update the machine software 6 After the software is updated navigate to the Options menu on the machine and verify that Lift Connect Telematics is enabled Register and activate the telematics module Refe...

Page 15: ...tor 7 Route the retrofit harness down the bulkhead between the terminal strip cover and the function manifold Connect the loose end of the harness to the 8 pin connector located on the right side of the function manifold 1 telematics module 2 terminal strip cover 3 connector 8 pin 4 function manifold 5 retrofit harness 8 Secure the harness to the existing cables using the provided cable ties Genie...

Page 16: ...box Note The adhesive takes approximately 20 minutes to fully adhere to the surface 4 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT 1 retaining fasteners 2 telematics module 3 telematics bracket 4 control box latch 5 Disconnect the control box latch securing the ground control box Pull the control box away from ...

Page 17: ...wards the machine and secure it with the control box latch 12 Locate the machine serial label 13 Using a mild cleaning solvent clean an area next to the serial label Adhere one of the provided ESN decals to the machine Note The ESN decals are provided with the telematics module 14 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Updating the Machine Software Note The Plu...

Page 18: ... from the adhesive tape located on the bottom of the telematics bracket Genie part number 1289561GT 4 Adhere the bracket to the bulkhead Note Mount the bracket so the top is the same height as the level sensor mounting bracket Note The adhesive takes approximately 20 minutes to fully adhere to the surface 5 Secure the telematics module to the mounting bracket using the provided retaining fasteners...

Page 19: ...ls are provided with the telematics module 11 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Register and activate the telematics module Refer to page 7 Z 34 22 IC Z 34 22 Bi energy This procedure only applies to the following serial numbers listed below from serial number Z3415 10384 Z3415D 101 Note Perform this procedure on a firm level surface with the machine in th...

Page 20: ...ematics module and it is not covered under warranty example of keyed harness connector 6 Connect the loose end of the retrofit harness to the 8 pin connector located on the left side of the control box 1 telematics module 2 connector 8 pin 7 Secure the harness to the existing cables using the provided cable ties Genie part number 21121GT 8 Locate the machine serial label 9 Using a mild cleaning so...

Page 21: ...289561GT 3 Adhere the bracket to the control box Note Mount the bracket 2 inches 5 cm from the left side of the control box Note The adhesive takes approximately 20 minutes to fully adhere to the surface 4 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT 1 retaining fasteners 2 telematics module 3 telematics bracke...

Page 22: ...LED is on solid Check harness connections or replace the retrofit harness 15 Turn the key switch to the off position and push in the red Emergency Stop button to the off position at the ground controls 16 Secure the harness to the existing cables using the provided cable ties Genie part number 21121GT 17 Locate the machine serial label 18 Using a mild cleaning solvent clean an area next to the ser...

Page 23: ...ttom of the telematics bracket Genie part number 1289561GT 3 Adhere the bracket to the control box Note Mount the bracket 6 inches 15 cm from the left side of the control box Note The adhesive takes approximately 20 minutes to fully adhere to the surface 4 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT 1 retainin...

Page 24: ...provided ESN decals to the machine Note The ESN decals are provided with the telematics module 10 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Register and activate the telematics module Refer to page 7 Z 45 25 IC Z 51 30 This procedure only applies to the following serial numbers listed below from serial number Z452515A 53160 to Z4525F 61206 Z452515B 4451 Z452515D 3...

Page 25: ...ce 5 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT 1 telematics bracket 2 telematics module 3 retaining fasteners 6 Connect the telematics module to the retrofit harness Genie part number 1292198GT Note Harness connectors are keyed for proper installation Component damage hazard Improper connections will result ...

Page 26: ...atics module Refer to page 7 Z 45 XC This procedure only applies to the following serial numbers listed below from serial number Z4525XCF 101 to Z45XCF 407 Z4525XCM 101 Note Perform this procedure on a firm level surface with the machine in the stowed position 1 Using a mild cleaning solvent clean the top of the ground control box 1 telematics bracket 2 ground control box 2 Remove and discard the ...

Page 27: ...ematics module and it is not covered under warranty example of keyed harness connector 6 Connect the loose end of the retrofit harness to the 8 pin connector located on the left side of the control box 1 telematics module 2 connector 8 pin 7 Secure the harness to the existing cables using the provided cable ties Genie part number 21121GT 8 Locate the machine serial label 9 Using a mild cleaning so...

Page 28: ...2 Drill and deburr a 7 8 inch 22 mm hole near the top left corner of the ground control box Note Use cable ties to secure any wires and harnesses away from the area being drilled 1 hole location 2 ground control box 3 Install the cable restraint provided with the harness kit Genie part number 1287081GT 1 locknut 2 cable restraint 4 Route the pin terminals of the CAN BUS harness into the ground con...

Page 29: ...llow terminal 7 Green terminal 8 1 connector 8 pin 2 Yellow 3 Green 7 Pull any excess harness out of the control box and tighten the cable restraint 8 Disconnect the harnesses behind the control box from connectors C3 and C4 9 Connect the red FS harness to terminal 5 of the 8 pin connector Connect the loose end of the harness to terminal 8 of the C4 connector Genie part number 1297459GT 1 connecto...

Page 30: ...harness to the CAN 0 connector 1 cable restraint 2 connector CAN 0 cap 3 connector CAN 0 4 connector 3 way 16 Connect the loose end of the CAN BUS harness to the CAN 0 cap 17 Using a mild cleaning solvent clean the top of the ground control box 1 telematics bracket 2 ground control box 18 Remove and discard the protective film from the adhesive tape located on the bottom of the telematics bracket ...

Page 31: ... back of the control box 1 telematics module 2 connector 8 pin 23 Turn the key switch to ground control and pull out the red Emergency Stop button to the on position Result The LED is blinking on the retrofit harness The retrofit harness is working properly Result The LED is on solid Check harness connections or replace the retrofit harness 24 Turn the key switch to the off position and push in th...

Page 32: ...Lift Connect Telematics is enabled Register and activate the telematics module Refer to page 7 Z 62 40 This procedure only applies to the following serial numbers listed below from serial number Z6215A 101 to Z62H 4366 Z6216D 101 Z6216M 101 Note Perform this procedure on a firm level surface with the machine in the stowed position 1 Using a mild cleaning solvent clean the left side of the ground c...

Page 33: ...ge to the telematics module and it is not covered under warranty example of keyed harness connector 6 Connect the loose end of the retrofit harness to the 8 pin connector located on the left side of the control box 1 telematics module 2 connector 8 pin 7 Secure the harness to the existing cables using the provided cable ties Genie part number 21121GT 8 Locate the machine serial label 9 Using a mil...

Page 34: ...move and discard the protective film from the adhesive tape located on the bottom of the telematics bracket Genie part number 1289561GT 4 Adhere the bracket to the bulkhead Note The adhesive takes approximately 20 minutes to fully adhere to the surface 5 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT 1 telematics...

Page 35: ... cables using the provided cable ties Genie part number 21121GT 12 Locate the machine serial label 13 Using a mild cleaning solvent clean an area next to the serial label Adhere one of the provided ESN decals to the machine Note The ESN decals are provided with the telematics module 14 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Updating the Machine Software 1 Go to...

Page 36: ...xt to the level sensor 1 telematics bracket 2 ground controls compartment 3 level sensor 6 Remove and discard the protective film from the adhesive tape located on the bottom of the telematics bracket Genie part number 1289561GT 7 Adhere the bracket to the top of the chassis Note The adhesive takes approximately 20 minutes to fully adhere to the surface 8 Secure the telematics module to the mounti...

Page 37: ...ided cable ties Genie part number 21121GT 16 Raise the platform and rotate the safety arm to the stowed position 17 Locate the machine serial label 18 Using a mild cleaning solvent clean an area on the ground controls side of the drive chassis Adhere one of the provided ESN decals to the machine Note The ESN decals are provided with the telematics module 1 decal location 19 Adhere the lexan cover ...

Page 38: ...the safety arm 4 Turn the key switch to the off position 5 Using a mild cleaning solvent clean the top of the drive chassis next to the level sensor 1 ground controls compartment 2 level sensor bracket 3 telematics bracket 6 Remove and discard the protective film from the adhesive tape located on the bottom of the telematics bracket Genie part number 1289561GT 7 Adhere the bracket to the top of th...

Page 39: ...the on position at both ground and platform controls Result The LED is blinking on the retrofit harness The retrofit harness is working properly Result The LED is on solid Check harness connections or replace the retrofit harness 14 Turn the key switch to the off position and push in the red Emergency Stop button to the off position at the ground controls 15 Secure the harness to the existing cabl...

Page 40: ...e the telematics module Refer to page 7 GS 2669 GS 3369 GS 4069 DC and Bi Energy Models This procedure only applies to the following serial numbers listed below from serial number GS6914 5500 Note Perform this procedure on a firm level surface 1 Raise the platform 7 to 8 feet 2 1 to 2 4 m 2 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 3 Lower ...

Page 41: ...trols compartment and locate the 8 pin connector behind the ground control box 10 Connect the gateway harness to the 8 pin connector Genie part number 1289899GT Note Harness connectors are keyed for proper installation Component damage hazard Improper connections will result in damage to the telematics module and it is not covered under warranty example of keyed harness connector 11 Connect the pi...

Page 42: ... safety arm to the stowed position 18 Lower the machine to the stowed position 19 Locate the machine serial label 20 Using a mild cleaning solvent clean an area next to the serial label Adhere one of the provided ESN decals to the machine Note The ESN decals are provided with the telematics module 21 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Updating the Machine S...

Page 43: ...t clean the top of the pivot link located at the steer end of the machine 1 telematics bracket 2 pivot link 6 Remove and discard the protective film from the adhesive tape located on the bottom of the telematics bracket Genie part number 1289561GT 7 Adhere the bracket to the top of the pivot link Note Mount the bracket in the center of the pivot link Note The adhesive takes approximately 20 minute...

Page 44: ... cover can be removed if extra space is required to route the harness 12 Connect the telematics module to the retrofit harness 13 Secure the harness to the existing cables using the provided cable ties Genie part number 21121GT 14 Raise the platform and rotate the safety arm to the stowed position 15 Lower the machine to the stowed position 16 Locate the machine serial label 17 Using a mild cleani...

Page 45: ...racket 2 Remove and discard the protective film from the adhesive tape located on the bottom of the telematics bracket Genie part number 1289561GT 3 Adhere the bracket to the side of the ground controls compartment Note The adhesive takes approximately 20 minutes to fully adhere to the surface Recommended Secure the telematics bracket to the compartment using 8 32 x 3 4 FH phillips 82 self drillin...

Page 46: ...ide the ground control box 9 Connect the retrofit harness to the 8 pin connector Genie part number 1293896GT Note Harness connectors are keyed for proper installation Component damage hazard Improper connections will result in damage to the telematics module and it is not covered under warranty example of keyed harness connector 10 Route the loose end of the retrofit harness out of the control box...

Page 47: ...ild cleaning solvent clean an area next to the serial label Adhere one of the provided ESN decals to the machine Note The ESN decals are provided with the telematics module 16 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Register and activate the telematics module Refer to page 7 ...

Page 48: ...ctrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 2 Remove the PCB assembly access panel and set aside 1 armrest assembly 2 PCB assembly access panel 3 Remove the retaining fasteners securing the armrest mounting plate and set aside 4 Remove the armrest assembly and set aside 5 Connect the retrofit harness to the 8 pin connector located b...

Page 49: ...d between the right and left sides Note The adhesive takes approximately 20 minutes to fully adhere to the surface 1 retaining fasteners 2 telematics module 3 telematics bracket 4 armrest mounting plate 12 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT 13 Connect the telematics module to the retrofit harness 14 Connect the bl...

Page 50: ...ches and other jewelry 2 Remove the retaining fasteners securing the center dashboard and set aside 1 retaining fasteners 2 dashboard 3 Remove the dashboard from the cab and set aside 4 Using a mild cleaning solvent clean the front of the cab compartment 1 telematics bracket 5 Remove and discard the protective film from the adhesive tape located on the bottom of the telematics bracket Genie part n...

Page 51: ...r 1 telematics module 2 connector 8 pin 9 Connect the telematics module to the wiring adapter harness 10 Using a small flathead screwdriver remove the instrument panel from the instrument dashboard and set aside 1 instrument panel 2 fuse panel compartment 11 Open the fuse panel compartment Remove the plastic fuse cover and set aside 12 Route the loose end of the wiring adapter harness with the rin...

Page 52: ...s module 20 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Register and activate the telematics module Refer to page 7 GTH 1256 GTH 1544 This procedure only applies to the following serial numbers listed below from serial number GTH12M 301 to GTH12M 662 GTH15M 601 to GTH15M 669 Note Perform this procedure on a firm level surface with the machine in the stowed position ...

Page 53: ...art number 1289561GT 5 Adhere the bracket to the surface so the studs are aligned with the front and rear of the cab Note The adhesive takes approximately 20 minutes to fully adhere to the surface 1 cab front 2 cab right side 3 cab rear 6 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT Note Install the telematics ...

Page 54: ...sult in damage to the telematics module and it is not covered under warranty example of keyed harness connector 8 Connect the telematics module to the wiring adapter harness 9 Route the loose end of the wiring adapter harness with the ring terminal through the dashboard towards the fuse panel 10 Connect the ring terminal to the J2 terminal on the fuse panel Note The J2 terminal is the center termi...

Page 55: ... machine serial label 14 Using a mild cleaning solvent clean an area next to the serial label Adhere one of the provided ESN decals to the machine Note The ESN decals are provided with the telematics module 15 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Register and activate the telematics module Refer to page 7 ...

Page 56: ...tive film from the adhesive tape located on the bottom of the telematics bracket Genie part number 1289561GT 3 Adhere the bracket to the top of the chassis Note The adhesive takes approximately 20 minutes to fully adhere to the surface 4 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT or 1289522GT 1 retaining fast...

Page 57: ...llowing serial numbers listed below from serial number TZ5015 1052 to TZ50J 3756 Note Perform this procedure on a firm level surface with the machine in the stowed position and the wheels chocked Note Perform this procedure with all external AC power disconnected from the machine 1 Open the turntable cover on the ground controls side of the machine 2 Using a mild cleaning solvent clean the top of ...

Page 58: ...mage hazard Improper connections will result in damage to the telematics module and it is not covered under warranty example of keyed harness connector 7 Connect the loose end of the retrofit harness to the 8 pin machine harness connector located near the function pump 8 Locate the machine serial label 9 Using a mild cleaning solvent clean an area next to the serial label Adhere one of the provide...

Page 59: ...1GT 3 Adhere the bracket to the front of the cabinet Note Mount the bracket 8 inches 20 cm down from the top of the cabinet Note The adhesive takes approximately 20 minutes to fully adhere to the surface 4 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT or 1289522GT 1 telematics bracket 2 telematics module 3 retai...

Page 60: ...nd of the retrofit harness to the 8 pin connector 9 Secure the harness to the existing cables using the provided cable ties Genie part number 21121GT 10 Close the cabinet 11 Locate the machine serial label 12 Using a mild cleaning solvent clean an area next to the serial label Adhere one of the provided ESN decals to the machine Note The ESN decals are provided with the telematics module 13 Adhere...

Page 61: ...thout external power option AL5 AL5V models with external power option AL5HT 1 telematics bracket 2 Remove and discard the protective film from the adhesive tape located on the bottom of the telematics bracket Genie part number 1289561GT 3 Adhere the bracket to the front of the cabinet Note Mount the bracket in the proper location using the arrows in the previous illustrations Note AL5HT models po...

Page 62: ...connector 6 Route the loose end of the retrofit harness into the cabinet through the access hole 1 telematics module 7 Open the ground control side of the cabinet and locate the 8 pin connector in the harness from the ground control box 8 Connect the loose end of the retrofit harness to the 8 pin connector 9 Secure the harness to the existing cables using the provided cable ties Genie part number ...

Page 63: ... cabinet Note Mount the bracket 7 5 inches 19 cm down from the top of the cabinet and 2 inches 5 cm from the center column Note The adhesive takes approximately 20 minutes to fully adhere to the surface 4 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT or 1289522GT 1 telematics bracket 2 telematics module 3 retain...

Page 64: ...of the provided ESN decals to the machine Note The ESN decals are provided with the telematics module 13 Adhere the lexan cover decal over the ESN decal Genie part number 1291624GT Register and activate the telematics module Refer to page 7 RL4 LED This procedure only applies to the following serial numbers listed below from serial number RL4LJ 101 Note Perform this procedure on a firm level surfa...

Page 65: ...matics module and it is not covered under warranty example of keyed harness connector 7 Connect the loose end of the retrofit harness to the 8 pin connector located on the control box 1 connector 8 pin 2 telematics module 8 Secure the harness to the existing cables using the provided cable ties Genie part number 21121GT 9 Close the engine compartment 10 Locate the machine serial label 11 Using a m...

Page 66: ... located on the bottom of the telematics bracket Genie part number 1289561GT 4 Adhere the bracket to the top of the chassis Note The adhesive takes approximately 20 minutes to fully adhere to the surface 5 Secure the telematics module to the mounting bracket using the provided retaining fasteners Genie part number 1289520GT or 1289521GT or 1289522GT 1 retaining fasteners 2 telematics module 3 tele...

Page 67: ... existing cables using the provided cable ties Genie part number 21121GT 10 Close the engine compartment 11 Locate the machine serial label 12 Using a mild cleaning solvent clean an area next to the serial label Adhere one of the provided ESN decals to the machine Note The ESN decals are provided with the telematics module 13 Adhere the lexan cover decal over the ESN decal Genie part number 129162...

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Terex Genie Lift Connect, Installation Instructions Manual

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