Terex Genie GS-1530 Page 2 Service And Repair Manual Download

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Service and Repair Manual

March 2021

Introduction

™

-30 • 32 • 46 • 47

Part No. 1272217GT

Introduction

Compliance

Machine Classification

Group A/Type 3 as defined by ISO 16368

Machine Design Life

Unrestricted with proper operation, inspection and

scheduled maintenance.

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First Edition, Fifth Printing
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the U.S.A. and many other countries.
“GS” is a trademark of Terex South Dakota, Inc.

Serial Number Range

Use the following chart to identify the specific

serial number for models included in this manual.

GS-1530, GS-1532, GS-1930, GS-1932

from SN GS3010A-110000

to GS3016A-142280

from SN GS3011C-10000 to GS3016C-23999

from SN GS3014D-101 to GS3016D-607

from SN GS3016P-151487 to GS3016P-160599

from SN GS30C-24000

from SN GS30D-6080 to GS30D-40100

from SN GS30P-160600 to GS30P-200100

GS-2032, GS-2632, GS-3232

from SN GS3211A-110000

to GS3216A-142675

from SN GS3212C-10000 to GS3216C-17299

from SN GS3216P-142676 to GS3216P-148699

from SN GS32C-17300

from GS32D-101 to GS32D-10100

from SN GS32P-148700 to GS32P-200100

GS-2046, GS-2646, GS-3246

from SN GS4612A-110000

to GS4616A-138361

from SN GS4612C-10000 to GS4616C-18099

from SN GS4614D-101 to GS4616D-5029

from SN GS4616P-138362 to GS4616P-141799

from SN GS46C-18100

from SN GS46D-5030 to GS46D-20100

from SN GS46P-141800 to GS46P-200100

GS-4047

from SN GS4712C-101 to GS4716C-4499

from SN GS4714D-101 to GS4716D-3959

from SN GS4716P-101 to GS4716P-999

from SN GS47C-4500

from SN GS47D-3960

from SN GS47P-1000

Summary of Contents for Genie GS-1530

Page 1: ...cover This manual includes Repair procedures Fault Codes Electrical and Hydraulic Schematics GS 1930 1932 GS 2032 2632 3232 GS 2046 2646 3246 GS 4047 For detailed maintenance procedures refer to the appropriate Maintenance Manual for your machine Part No 1272217GT Rev E March 2021 ...

Page 2: ...serial number for models included in this manual GS 1530 GS 1532 GS 1930 GS 1932 from SN GS3010A 110000 to GS3016A 142280 from SN GS3011C 10000 to GS3016C 23999 from SN GS3014D 101 to GS3016D 6079 from SN GS3016P 151487 to GS3016P 160599 from SN GS30C 24000 from SN GS30D 6080 to GS30D 40100 from SN GS30P 160600 to GS30P 200100 GS 2032 GS 2632 GS 3232 from SN GS3211A 110000 to GS3216A 142675 from S...

Page 3: ...erial Number Legend Specifications Add drive speed stowed parameters B 4 2017 Repair Procedure 11 1 Diagnostics Battery charger and fault codes B1 12 2017 Schematics GS46 GS47 AS CE C 1 2019 All Sections Added GS 1330m D 8 2019 All Sections Added GS 4655 E 3 2021 Add ending serial break All Sections Remove GS 1330m GS 4655 Reference Examples Electronic Version Click on any content or procedure in ...

Page 4: ...ision History continued Revision Date Section Procedure Page Description Reference Examples Electronic Version Click on any content or procedure in the Table of Contents to view the update Section Repair Procedure 4 2 Section Fault Codes All charts Section Schematics Legends and schematics ...

Page 5: ...al Number Legend To August 31 2016 1 Model 2 Model year 3 Facility code 4 Sequence number 5 Serial label located on chassis 6 Serial number stamped on chassis From September 1 2016 1 Model 2 Facility code 3 Sequence number 4 Serial label located on chassis 5 Serial number stamped on chassis ...

Page 6: ...ury Many of the hazards identified in the operator s manual are also safety hazards when maintenance and repair procedures are performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance on this machine You read understand and obey manufacturer s instructions and safety rules employer s safety rules and worksite regulations applicable governmental regulations Y...

Page 7: ... crushing hazards such as moving parts free swinging or unsecured components when lifting or placing loads Always wear approved steel toed shoes Workplace Safety Any person working on or around a machine must be aware of all known safety hazards Personal safety and the continued safe operation of the machine should be your top priority Be sure to keep sparks flames and lighted tobacco away from fl...

Page 8: ...n 1 Safety Rules vi General Safety Rules vi Section 2 Specifications 1 Machine Specifications 1 Performance Specifications models without proportional lift function 3 Performance Specifications models with proportional lift 5 Hydraulic Oil Specifications 7 Hydraulic Component Specifications 10 Manifold Component Specifications 11 Hydraulic Hose and Fitting Torque Specifications 12 Torque Procedure...

Page 9: ...Button 21 Ground Controls 22 2 1 Software Revision Level 23 2 2 Machine Setup 24 2 3 Loading or Updating Machine Software 25 2 4 Using a Wi Fi Router to Connect to the SmartLink Web Service Tool 30 2 5 Service Override Mode 32 2 6 Level Sensors 34 2 7 Manual Platform Lowering Cable 49 2 8 Outrigger Calibration 50 Hydraulic Tank 51 3 1 Hydraulic Tank 51 Hydraulic Pump 52 4 1 Hydraulic Pump 52 How t...

Page 10: ...d Components GS 1530 GS 1532 GS 1930 and GS 1932 60 5 5 Lift Pressure Selector Manifold Components GS 4047 61 5 6 Outrigger Function Manifold Components GS 3232 62 5 7 Outrigger Cylinder Manifold Components GS 3232 63 5 8 Valve Adjustments Function Manifold 64 5 9 Valve Coils 70 Steer Axle Components 72 6 1 Yoke and Drive Motor 72 6 2 Steer Cylinder 73 6 3 Steer Bellcrank 74 Non Steer Axle Compone...

Page 11: ...bly GS 2632 and GS 2646 99 9 5 Scissor Assembly GS 3232 and GS 3246 107 9 6 Scissor Assembly GS 4047 116 9 7 Scissor Arm Wear Pads 124 9 8 Platform Height Sensor 126 9 9 Lift Cylinder 128 9 10 Pressure Transducer 139 9 11 Platform Overload System 141 9 12 Platform Overload Recovery 146 Platform Components 148 10 1 Platform 148 10 2 Platform Extension Deck 149 Battery Charger 150 11 1 Battery Charg...

Page 12: ...pt GS 3232 156 GCON I O Map without Load Sense GS 3232 only 157 GCON I O Map with Load Sense GS 3232 only 159 Operation Indicator Codes OIC 161 Diagnostic Trouble Codes DTC 162 Troubleshooting HXXX and PXXX Faults 163 Fault Inspection Procedure 164 Type HXXX Faults 166 Type PXXX Faults 170 Type UXXX Faults 171 Type FXXX Faults 174 Type CXXX Faults 177 Battery Charger 179 Charger Fault Codes 180 Ch...

Page 13: ...00 GS3014D 101 GS3016P 142281 195 Hydraulic Schematic GS 2032 2632 3232 2046 2646 3246 from serial number GS3211A 110000 to GS3214A 119070 GS3212C 10000 to GS3214C 11873 GS4612A 110000 to GS4614A 117177 GS4614C 10000 to GS4614C 12073 196 Hydraulic Schematic GS 2032 2632 3232 2046 2646 3246 from serial number GS3214A 119071 GS3214C 11874 GS4614A 117178 GS4614C 12074 GS4614D 101 197 Hydraulic Schema...

Page 14: ...3211A 110000 to GS3214A 135714 216 Electrical Schematic GS 3232 ANSI CSA from serial number GS3214A 135715 to GS3215A 141898 220 Electrical Schematic GS 3232 ANSI CSA from serial number GS3215A 141899 GS3216P 142677 to GS3216P 146462 224 Electrical Schematic GS 3232 ANSI CSA from serial number GS3216P 146463 228 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial number GS3211A 110000...

Page 15: ...30 32_GS 1930 32 AS CE from serial number GS3011A 110828 to GS3014A 136972 GS3011C 10000 to GS3015C 18038 GS3014D 101 to GS3015D 1113 260 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial number GS3014A 136973 GS3015C 18039 GS3015D 1114 to GS3016D 5426 GS3016P 142281 to GS3016P 158208 264 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial numbers GS3015D 5427 GS3016P 158209 ...

Page 16: ...A 110000 to GS4614A 135366 GS4612C 10000 to GS4615C 14503 GS4614D 101 to GS4615D 1303 300 Electrical Schematic GS 3246 AS CE from serial number GS4614A 135367 to GS4615A 137959 GS4615C 14504 GS4615D 1304 304 Electrical Schematic GS 3246 AS CE from serial number GS4615A 137960 GS4616P 138362 GS4616P to GS4616P 139710 308 Electrical Schematic GS 3246 AS CE from serial number GS4616D 4433 GS4616P 139...

Page 17: ...A rate 380 minutes Weight each 62 lbs 28 kg Platform Overload Pressure Transducer if equipped All models except GS 3232 GS 4047 Input voltage 8 to 30 VDC Signal voltage 1 to 5 V Platform Overload Pressure Transducer if equipped GS 3232 GS 4047 Input voltage 8 to 30 VDC Signal voltage 0 25 to 6 25 V Angle Sensor if equipped Input voltage 8 to 30 VDC Signal voltage 3 to 4 V PMW output Outrigger Pres...

Page 18: ... in 30 5 x 11 4 cm Tire contact area 9 sq in 58 cm2 Castle nut torque dry 300 ft lbs 406 7 Nm Castle nut torque lubricated 225 ft lbs 305 Nm GS 2032 GS 2632 GS 3232 GS 2046 GS 2646 GS 3246 GS 4047 Tire size solid rubber 15 x 5 in 38 1 x 12 7 cm Tire contact area 15 sq in 96 7 cm2 Castle nut torque dry 300 ft lbs 406 7 Nm Castle nut torque lubricated 225 ft lbs 305 Nm ...

Page 19: ...2 4 sec 3 5 km h 12 2 m 12 4 sec Platform stowed fast from serial number GS3216P 145831 GS4616P 139576 2 0 mph 40 ft 12 4 sec 3 2 km h 12 2 m 12 4 sec Platform raised 0 5 mph 40 ft 55 sec 0 8 km h 12 2 m 55 sec GS 4047 Platform stowed fast 2 0 mph 40 ft 13 6 sec 3 2 km h 12 2 m 13 6 sec Platform raised 0 5 mph 40 ft 55 sec 0 8 km h 12 2 m 55 sec Braking distance maximum High range on paved surface...

Page 20: ... 62 seconds 32 to 36 seconds GS 2046 and GS 2646 Platform up fast mode Platform up slow mode Platform down 28 to 32 seconds 58 to 62 seconds 32 to 36 seconds GS 3232 and GS 3246 Platform up fast mode Platform up slow mode Platform down 55 to 59 seconds 108 to 112 seconds 33 to 37 seconds GS 4047 Platform up fast mode Platform up slow mode Platform down 71 to 76 seconds 83 to 87 seconds 41 to 46 se...

Page 21: ... 12 4 sec 3 5 km h 12 2 m 12 4 sec Platform stowed from serial number GS3216P 145831 GS4616P 139576 2 0 mph 40 ft 12 4 sec 3 2 km h 12 2 m 12 4 sec Platform raised 0 5 mph 40 ft 55 sec 0 8 km h 12 2 m 55 sec GS 4047 Platform stowed 2 0 mph 40 ft 13 6 sec 3 2 km h 12 2 m 13 6 sec Platform raised 0 5 mph 40 ft 55 sec 0 8 km h 12 2 m 55 sec Braking distance maximum High range on paved surface 1 3 ft ...

Page 22: ...orm down 28 to 32 seconds 24 to 28 seconds GS 2046 GS 2646 Platform up Platform down 28 to 32 seconds 28 to 32 seconds GS 3232 GS 3246 Platform up Platform down 55 to 59 seconds 28 to 32 seconds GS 4047 Platform up Platform down 71 to 76 seconds 41 to 46 seconds Rated work load at full height maximum GS 1530 GS 1532 600 lbs 272 kg GS 1930 GS 1932 GS 2632 GS 3232 500 lbs 227 kg GS 1930PAR 400 lbs 1...

Page 23: ...ube HP 5046 Note Genie specifications require additional equipment and special installation instructions for the approved optional fluids Consult Genie Product Support before use Optional fluids may not have the same hydraulic lifespan and may result in component damage Note Extended machine operation can cause the hydraulic fluid temperature to increase beyond its maximum allowable range If the h...

Page 24: ...low 0 F 18 C Note Do not operate the machine when the ambient temperature is below 20 F 29 C with Rando HD Premium MV Chevron 5606A Hydraulic Oil Fluid Properties ISO Grade 15 Viscosity index 300 Kinematic Viscosity cSt 200 F 100 C cSt 104 F 40 C cSt 40 F 40 C 5 5 15 0 510 Flash point 180 F 82 C Pour point 81 F 63 C Maximum continuous operating temperature 124 F 51 C Note Use of Chevron 5606A hydr...

Page 25: ...ll Tellus S4 VX Fluid Properties ISO Grade 32 Viscosity index 300 Kinematic Viscosity cSt 200 F 100 C cSt 104 F 40 C 9 33 8 Brookfield Viscosity cSt 4 F 20 C cSt 13 F 25 C cSt 40 F 40 C 481 702 4 2624 Flash point 100 Pour point 76 F 60 C Maximum continuous operating temperature 103 F 75 C UCON Hydrolube HP 5046 Fluid Properties ISO Grade 46 Viscosity index 192 Kinematic Viscosity cSt 149 F 65 C cS...

Page 26: ... Hydraulic tank return filter 10 micron 25 psi 1 7 bar bypass Function manifold All models except GS 4047 System relief valve pressure maximum 3700 psi 255 bar Lift relief valve pressure 1800 to 3700 psi 142 to 241 bar Steer relief valve pressure 1500 psi 103 bar Function manifold GS 4047 System relief valve pressure maximum 3500 psi 241 bar Platform relief valve pressure 3000 psi 206 bar Steer re...

Page 27: ...27 2Ω Solenoid valve 3 position 4 way 20V DC with diode schematic item E 19Ω Solenoid valve 2 position 4 way 20V DC with diode schematic items H AI or DI 19Ω Solenoid valve 2 position 2 way N C 20V DC with diode schematic item N 25Ω Solenoid valve 2 position 4 way 20V DC with diode schematic item AE or DE 19Ω Solenoid valve 3 position 5 way 20V DC with diode schematic item AG or DG 19Ω Solenoid va...

Page 28: ... 3 4 16 1 1 2 10 7 8 14 1 1 2 12 1 1 16 12 1 1 4 16 1 5 16 12 1 20 1 5 8 12 1 24 1 7 8 12 1 SAE O ring Boss Port tube fitting installed into Aluminum all types SAE Dash Size Torque 4 14 ft lbs 19 Nm 6 23 ft lbs 31 2 Nm 8 36 ft lbs 49 Nm 10 62 ft lbs 84 Nm 12 84 ft lbs 114 Nm 16 125 ft lbs 169 5 Nm 20 151 ft lbs 204 7 Nm 24 184 ft lbs 249 5 Nm Adjustable Fitting Non adjustable fitting 1 jam nut SAE...

Page 29: ...ed and retained properly 4 Position the tube and nut squarely on the face seal end of the fitting and tighten the nut finger tight 5 Tighten the nut or fitting to the appropriate torque Refer to the appropriate torque chart in this section 6 Operate all machine functions and inspect the hose fittings and related components to confirm there are no leaks JIC 37 fittings 1 Align the tube flare hex nu...

Page 30: ...ct number of flats for the proper tightening position Note The marks indicate the correct tightening positions have been determined Use the second mark on the body hex fitting to properly tighten the joint after it has been loosened Illustration 2 1 body hex fitting 2 reference mark 3 second mark 4 Tighten the hex nut until the mark on the hex nut is aligned with the second mark on the body hex fi...

Page 31: ...riate operator s manual on your machine Be sure that all necessary tools and parts are available and ready for use Use only Genie approved replacement parts Read each procedure completely and adhere to the instructions Attempting shortcuts may produce hazardous conditions Machine Configuration Unless otherwise specified perform each repair procedure with the machine in the following configuration ...

Page 32: ...lert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situation which if not ...

Page 33: ...nction mode the platform controls are used to operate the various machine functions The platform controls consist of an Emergency Stop button electronic circuit board proportional control handle drive steer enable switch alarm function buttons and LED display For further information or assistance contact Genie Product Support a red Emergency Stop button P2 b platform controls circuit board U3 c pr...

Page 34: ...orm Controls LED Readout Code Condition LL Off level OL Platform Overload CE and Australia CH Chassis Mode Operation PHS Pothole Guard Stuck nd No Drive option Ld Lifting Disabled br Brake Release OHL Outdoor Height Restriction Note The Ld Operation Indicator Code will appear when the outriggers are not fully retracted the machine is not auto leveled an outrigger has lost contact with the ground o...

Page 35: ...harged circuits could result in death or serious injury Remove all rings watches and other jewelry Component damage hazard Electrostatic discharge ESD can damage printed circuit board components Maintain firm contact with a metal part of the machine that is grounded at all times when handling printed circuit boards OR use a grounded wrist strap 9 Carefully remove the platform controls circuit boar...

Page 36: ... when handling printed circuit boards OR use a grounded wrist strap 7 Carefully remove the joystick fasteners 8 Carefully remove the joystick from the platform control box Torque specifications Joystick fasteners 9 in lbs 1 Nm 1 3 Platform Controls Alarm How to Remove the Platform Controls Alarm 1 Push in the red Emergency Stop button to the off position at both the ground and platform controls 2 ...

Page 37: ...rm control box Open the control box 5 Disconnect the white wires from the Emergency Stop base Electrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry Component damage hazard Electrostatic discharge ESD can damage printed circuit board components Maintain firm contact with a metal part of the machine tha...

Page 38: ... platform to be raised or lowered at the ground controls Note Steer and drive functions are not available at the ground controls When the ECM is in the set up mode the ground controls are used to adjust the function speed parameters machine models or machine options For further information or assistance contact Genie Product Support 1 machine setup escape button 2 machine setup scroll up button 3 ...

Page 39: ...CH See example below Result The display at the ground controls will show the machine model and hour meter information After 3 seconds the machine model will not show on the display See example below 2 Press the ground control scroll down button Result The ground control LCD display will indicate the software revision and hour meter information After 5 seconds the ground controls LCD display will d...

Page 40: ...lting in death or serious injury Tip over hazard This procedure must only be performed by a trained service professional Attempting this procedure without the necessary skills could result in death or serious injury Note Select a test area that is firm level and free of obstructions 1 Turn the key switch to ground controls 2 Press and hold the ground control scroll up and scroll down buttons Groun...

Page 41: ...to the Bootloader Choose this mode if the GCON ECM is not opertaing correctly Machine Application Mode The machine Application mode is available with the key switch in the GCON or PCON position This mode of machine software update requires the user to enter the Machine Service Tool Choose this mode if the machine is operating correctly and you are updating the machine software Bootloader Mode 1 Op...

Page 42: ...C or laptop Result The ground controls LCD display will show the following 7 Read and record the IP address 8 Launch a web browser such as Internet Explorer Chrome or Firefox on your PC or laptop Type the IP address from step 7 into the web browser address bar and press enter Result The following screen will be displayed 9 Select the Choose File button and navigate to the downloaded Genie Flash fi...

Page 43: ...ver hazard Updating the SmartLink software may have impacted the machines default drive speeds Tipping over the machine will result in death or serious injury Perform drive speed test Refer to the Maintenance Manual that is appropriate for your machine 15 Perform a function test Refer to the Operator s Manual on your machine 16 Return the machine to service Machine Application Mode 1 Open the GCON...

Page 44: ...he web browser address bar and press enter Result The following screen will be displayed 7 Enter the following username and password then select OK Username smart link Password SL1000 Note The username and password are case sensitive Result The following screen will be displayed 8 Select the Software tab at the header bar Result The following screen will be displayed 9 Select the Update Machine So...

Page 45: ...nd disconnect the CAT5 cable from the GCON 15 Secure the diagnostic port cover using the retaining fasteners removed in step 5 Do not over tighten Note Machines equipped with AGM batteries will need to select the AGM battery type using the GCON set parameters screen Refer to the Machine Setup procedure in the Service and Repair manual that is appropriate for your machine Tip over hazard Updating t...

Page 46: ...e opening the ground control box to access the GCON 2 Turn the key switch to ground controls or platform controls and pull out the red Emergency Stop button to the on position at both ground and platform controls Result The display at the platform controls will show CH See example below 3 Locate the diagnostic port on the side of the GCON Remove one of the fasteners securing the cover and set asid...

Page 47: ...ing screen will be displayed 9 Enter the following username and password then select OK Username smart link Password SL1000 Note The username and password are case sensitive Result The following screen will be displayed 10 After using the Smart Link Service Tool web site push in the red Emergency Stop button and disconnect the CAT5 cable from the GCON 11 Secure the diagnostic port cover using the ...

Page 48: ... alarm will sound Note Before entering Service Override mode fault codes or the malfunction affecting the operation of the machine should be fully understood to ensure Service Override mode is required Note Perform this operation on a firm level surface and if equipped with the outriggers auto leveled or fully retracted Tip over hazard Operating the machine on a surface that is not level while in ...

Page 49: ...buttons after the ground controller powers up 5 At the ground controls use the Scroll Down button to scroll to SVC Override Result The ground controls LCD display will show the following 6 Press the enter button Result The ground controls LCD display will show an alternating message every 1 5 seconds 7 Press the enter button Result The ground controls LCD display will show the following 8 Press th...

Page 50: ...d drive functions and activate an alarm when a signal is received from the level sensor The tilt alarm sounds when the incline of the chassis exceeds 1 5 to the side and 3 to the front or rear Use the illustrations to verify which type of level sensor is installed and perform the procedure that is appropriate for your machine Procedure 1 Procedure 2 Procedure 3 1 X axis 2 Y axis ...

Page 51: ...red Emergency Stop button to the on position at both ground and platform controls 4 Raise the platform 7 to 8 feet 2 1 to 2 4 m 5 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 6 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 7 Turn the key switch to the off position and push ...

Page 52: ...nd into the mount bracket Tighten the fasteners and measure the distance between the level sensor and the level sensor mount bracket Result The measurement should be approximately 0 375 inch 10 mm 14 Connect the chassis wire harness to the level sensor wire harness 15 Turn the key switch to the ground control and pull out the red Emergency Stop button to the on position at the ground controls 16 A...

Page 53: ... both wheels 28 Lower the machine and remove the jack 29 Center a lifting jack under the drive chassis at the battery pack side of the machine 30 Raise the machine approximately 2 inches 5 cm Place blocks under the chassis for support 31 GS 1530 and GS 1930 Place a 0 77 x 6 x 6 inch 19 6 mm x 15 cm x 15 cm thick steel block under both wheels at the battery pack side of the machine GS 1532 and GS 1...

Page 54: ... and pull out the red Emergency Stop button to the on position at both ground and platform controls 3 Raise the platform 7 to 8 feet 2 1 to 2 4 m 4 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 5 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 6 Turn the key switch to the off ...

Page 55: ...or mount bracket 3 level sensor S7 4 scissor chassis 5 alarm H5 11 Install the level sensor retaining fasteners through the level sensor and into the mount bracket 12 Connect the chassis wire harness to the level sensor 13 Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls Result GCON will display a C051 SYSTEMFA...

Page 56: ...l to Tilt Sensor 21 Press the enter button 22 Press and hold the Enter button to start calibration Result An audible alarm will sound when calibration is complete Note The machine will not calibrate if it is on a slope of one degree or greater Note If the level sensor has been replaced continue with step 23 If the level sensor was not replaced skip to step 26 23 Raise the platform 7 to 8 feet 2 1 ...

Page 57: ...he stowed position 33 Drive the non steer end of the machine up a ramp until it is just under 3 34 Raise the platform 7 to 8 feet 2 1 to 2 4 m Result No audible alarm is heard Result The platform stops an audible alarm is heard and Fault LL is displayed Repeat this procedure starting at step 15 on a firm level surface 35 Lower the platform to the stowed position 36 Continue driving the machine up ...

Page 58: ... procedure starting at step 15 on a firm level surface 45 Lower the platform to the stowed position 46 Drive the battery compartment side of the machine onto a ramp until it is just under 1 5 47 Raise the platform 7 to 8 feet 2 1 to 2 4 m Result No audible alarm is heard Result The platform stops an audible alarm is heard and Fault LL is displayed Repeat this procedure starting at step 15 on a fir...

Page 59: ... and pull out the red Emergency Stop button to the on position at both ground and platform controls 3 Raise the platform 7 to 8 feet 2 1 to 2 4 m 4 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 5 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 6 Turn the key switch to the off ...

Page 60: ...or mount bracket 3 level sensor S7 4 scissor chassis 5 alarm H5 11 Install the level sensor retaining fasteners through the level sensor and into the mount bracket 12 Connect the chassis wire harness to the level sensor 13 Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls Result GCON will display a C051 SYSTEMFA...

Page 61: ...l to Tilt Sensor 21 Press the enter button 22 Press and hold the Enter button to start calibration Result An audible alarm will sound when calibration is complete Note The machine will not calibrate if it is on a slope of one degree or greater Note If the level sensor has been replaced continue with step 23 If the level sensor was not replaced skip to step 26 23 Raise the platform 7 to 8 feet 2 1 ...

Page 62: ...e stowed position 33 Drive the non steer end of the machine up a ramp until it is just under 3 34 Raise the platform 7 to 8 feet 2 1 to 2 4 m Result No audible alarm is heard Result The platform stops an audible alarm is heard and Fault LL is displayed Repeat this procedure starting at step 15 on a firm level surface 35 Lower the platform to the stowed position Drive the non steer end of the machi...

Page 63: ... procedure starting at step 15 on a firm level surface 44 Lower the platform to the stowed position 45 Drive the battery compartment side of the machine onto a ramp until it is just under 1 5 46 Raise the platform 7 to 8 feet 2 1 to 2 4 m Result No audible alarm is heard Result The platform stops an audible alarm is heard and Fault LL is displayed Repeat this procedure starting at step 15 on a fir...

Page 64: ...of the machine 4 Tag and disconnect the outrigger level sensor wire harness from the outrigger level sensor 5 Remove the outrigger level sensor retaining fasteners and remove the outrigger level sensor from the machine 6 Place the new outrigger level sensor onto the outrigger level sensor base with the flat side of the outrigger level sensor closest to the battery side access door Refer to the ill...

Page 65: ...ce is felt Release the handle 5 Measure the distance between the base of the handle and cable mounting nut Result The measurement should be no greater than 0 125 inch 3 mm Note Proceed to step 8 if measurement is correct Platform manual lowering cable specification Gap lowering handle to mounting nut 0 to 0 125 inch 0 to 3 mm 6 To adjust loosen the upper lock nut on the cable mounting bracket at t...

Page 66: ...ground controller powers up 6 Use the Menu Up or Menu Down buttons to scroll to Machine Options 7 Press the Enter button to select Machine Options 8 Use the Menu Up or Menu Down buttons to scroll to Outriggers 9 Press the Enter button to select Outriggers 10 Use the Menu Up or Menu Down buttons to scroll to Calibrate Outriggers 11 Press the Enter button to select Calibrate Outriggers 12 Press and ...

Page 67: ...atform in the stowed position 1 Disconnect the battery pack from the machine Electrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 2 Tag and disconnect the hydraulic tank return hard line from the filter Remove the hard line from the machine Cap the fitting on the filter head 3 Tag and disconnect the ...

Page 68: ...c hose from the hydraulic pump 2 Connect a 0 to 5000 psi 0 to 350 bar pressure gauge to the high pressure port on the pump 3 Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls 4 Activate the platform up function from the ground controls Result If the pressure gauge reads 3200 psi 221 bar immediately stop The pump...

Page 69: ...m the filter head mounting bracket Rotate the filter out and away from the hydraulic power unit 4 Remove the hydraulic power unit retaining fasteners 5 Tag disconnect and plug the hydraulic tank hard line from the pump Cap the fitting on the pump 6 Tag disconnect and plug the high pressure hose from the pump Cap the fitting on the pump Bodily injury hazard Spraying hydraulic oil can penetrate and ...

Page 70: ...i 0 7 bar D Drive circuit 20 ft lbs 27 Nm 5 Solenoid valve 3 position 4 way E Drive forward reverse 25 ft lbs 34 Nm 6 Solenoid valve 3 position 4 way F Steer left right 25 ft lbs 34 Nm 7 Flow regulator and relief valve 0 75 gpm 2 8 L min 1500 psi 130 bar G Steer circuit 26 ft lbs 35 Nm 8 Solenoid valve 2 position 4 way H Platform up 25 ft lbs 34 Nm 9 Relief valve 3700 psi 255 bar maximum I System ...

Page 71: ...d Repair Manual Manifolds Part No 1272217GT GS 30 32 46 47 55 Note alpha callouts refer to corresponding notes on the hydraulic schematic Note alpha numeric callouts refer to corresponding notes on the electrical schematic ...

Page 72: ...t circuit 23 ft lbs 31 Nm 5 Check disc AD Steer circuit 18 ft lbs 24 Nm 6 Solenoid valve 2 position 4 way AE Drive speed select circuit 25 ft lbs 34 Nm 7 Relief valve 50 psi 3 4 bar AF Brake release 20 ft lbs 27 Nm 8 Solenoid valve 3 position 5 way AG Drive forward reverse 25 ft lbs 34 Nm 9 Flow regulator and relief valve 0 75 gpm 2 8 L min 1500 psi 103 bar AH Steer circuit 26 ft lbs 35 Nm 10 Sole...

Page 73: ...d Repair Manual Manifolds Part No 1272217GT GS 30 32 46 47 57 Note alpha callouts refer to corresponding notes on the hydraulic schematic Note alpha numeric callouts refer to corresponding notes on the electrical schematic ...

Page 74: ...t lbs 24 Nm 5 Solenoid valve 2 position 4 way DE Drive speed select circuit 25 ft lbs 34 Nm 6 Relief valve 50 psi 3 4 bar DF Brake release 20 ft lbs 27 Nm 7 Solenoid valve 3 position 5 way DG Drive forward reverse 25 ft lbs 34 Nm 8 Flow regulator and relief valve 0 75 gpm 2 8 L min 1500 psi 103 bar DH Steer circuit 26 ft lbs 35 Nm 9 Solenoid valve 2 position 4 way DI Platform up 25 ft lbs 34 Nm 10...

Page 75: ...d Repair Manual Manifolds Part No 1272217GT GS 30 32 46 47 59 Note alpha callouts refer to corresponding notes on the hydraulic schematic Note alpha numeric callouts refer to corresponding notes on the electrical schematic ...

Page 76: ...ction Torque 1 Check valve 200 psi 13 8 bar S Drive circuit 20 ft lbs 27 Nm Note alpha callouts refer to corresponding notes on the hydraulic schematic How to Install a Valve Cartridge 1 Dip the cartridge in clean oil to lube the O rings 2 Screw the cartridge in by hand until the top O ring is met then torque to specifications 3 If required install the valve coil s onto the valve stem Install the ...

Page 77: ... valve 200 psi 138 bar DM Lift relief 20 ft lbs 27 Nm 2 Solenoid valve 2 position 2 way DN Lift circuit 20 ft lbs 27 Nm Note alpha callouts refer to corresponding notes on the hydraulic schematic Note alpha numeric callouts refer to corresponding notes on the electrical schematic How to Install a Valve Cartridge 1 Dip the cartridge in clean oil to lube the O rings 2 Screw the cartridge in by hand ...

Page 78: ...extend retract 25 ft lbs 34 Nm 2 Relief valve 3500 psi 241 bar maximum BB Outrigger circuit 20 ft lbs 27 Nm Note alpha callouts refer to corresponding notes on the hydraulic schematic Note alpha numeric callouts refer to corresponding notes on the electrical schematic How to Install a Valve Cartridge 1 Dip the cartridge in clean oil to lube the O rings 2 Screw the cartridge in by hand until the to...

Page 79: ... CE Outrigger retract 3 Check Valve pilot operated CF Retract flow control 20 ft lbs 27 1 Nm 4 Pressure transducer CG Outrigger auto level 16 ft lbs 21 7 Nm Front Outriggers Rear Outriggers Note alpha callouts refer to corresponding notes on the hydraulic schematic Note alpha numeric callouts refer to corresponding notes on the electrical schematic How to Install a Valve Cartridge 1 Dip the cartri...

Page 80: ...e to the test port on the function manifold schematic item A AA or DA 3 Chock both sides of the wheels at the steer end of the machine 4 Remove the platform controls from the platform 5 Turn the key switch to platform controls and pull out the red Emergency Stop button to the on position at both ground and platform controls GS 1530 32 and GS 1930 32 1 test port 2 system relief valve 6 Move and hol...

Page 81: ...ve 4 lift relief valve How to Adjust the Platform Lift Relief Valve Note Perform this test from the ground with the platform controls Do not stand in the platform Note Verify the hydraulic oil level is at the FULL mark on the hydraulic tank 1 Locate the system relief valve on the function manifold schematic item I AB or DB 2 Connect a 0 to 5000 psi 0 to 350 bar pressure gauge to the test port on t...

Page 82: ...fications GS 32 GS 46 and GS 47 1 test port 2 system relief valve 3 steer relief valve 4 lift relief valve 12 Turn the key switch to ground control and pull out the red Emergency Stop button to the on position at both ground and platform controls 13 Hold the lift relief valve with a wrench and remove the cap schematic item C AJ or DJ 14 While activating the platform up function adjust the internal...

Page 83: ...ifting device place and secure the maximum rated load in the center of the platform deck Maximum load GS 4047 GS 4047 CE and AS models 770 lbs 350 kg GS 4047 ANSI and CSA models 550 lbs 250 kg 4 Remove the platform controls from the platform 5 Turn the key switch to platform controls and pull out the red Emergency Stop button to the on position at both ground and platform controls 6 Press and hold...

Page 84: ...es Perform steps 7 through 10 to decrease the pressure in small increments until the platform does not rise 13 Fully lower the platform to the stowed position 14 Using a suitable lifting device remove the weight from the platform How to Adjust the Steer Relief Valve Note Perform this test from the ground with the platform controls Do not stand in the platform Note Verify the hydraulic oil level is...

Page 85: ... to the left Allow the wheels to completely turn to the left Continue holding the switch while observing the pressure reading on the pressure gauge 7 Turn the machine off Hold the steer relief valve with a wrench and remove the cap G AH or DH 8 Adjust the internal hex socket Turn it clockwise to increase the pressure or counterclockwise to decrease the pressure Component damage hazard Do not adjus...

Page 86: ...ted 2 Test the coil resistance using a multimeter set to resistance W Refer to the Valve Coil Resistance Specification table Result If the resistance is not within the adjusted specification plus or minus 10 replace the coil Valve Coil Resistance Specification Note The following coil resistance specifications are at an ambient temperature of 68 F 20 C As valve coil resistance is sensitive to chang...

Page 87: ...should read 9V DC or more when measured across the terminals Resistor 10Ω Genie part number 27287 3 Set a multimeter to read DC amperage Note The multimeter when set to read DC amperage should be capable of reading up to 800 mA 4 Connect the negative lead to the other terminal on the coil Note If testing a single terminal coil connect the negative lead to the internal metallic ring at either end o...

Page 88: ...roperly supported 6 Remove the wheel castle nut Remove the wheel 7 Tag disconnect and plug the hydraulic hoses on the drive motor Cap the fittings on the drive motor Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray Component damage hazard Hoses can be...

Page 89: ...bs 101 7 Nm Drive motor mounting fasteners lubricated 56 ft lbs 76 3 Nm 6 2 Steer Cylinder How to Remove the Steer Cylinder Note When removing a hose assembly or fitting the O ring if equipped on the fitting and or hose end must be replaced All connections must be torqued to specification during installation Refer to Specifications Hydraulic Hose and Fitting Torque Specifications 1 Block the non s...

Page 90: ...r the drive chassis at the steer end of the machine 4 Raise the machine approximately 14 inches 36 cm Place blocks under the chassis for support Crushing hazard The chassis will fall if not properly supported 5 Turn the yokes to the side so the bellcrank can be removed 6 Remove the bellcrank from the machine 1 apply removable thread lock to fastener threads Note While removing the bellcrank from t...

Page 91: ...oving the castle nut 5 Loosen the wheel castle nut Do not remove it 6 Center a lifting jack under the drive chassis at the non steer end of the machine 7 Raise the machine approximately 2 inches 5 cm Place blocks under the chassis for support Crushing hazard The chassis will fall if not properly supported 8 Remove the wheel castle nut Remove the wheel 9 Tag disconnect and plug the hydraulic hose f...

Page 92: ...d Pump Components The brake release hand pump manifold is mounted behind the entry ladder Index No Description Schematic Item Function Torque 1 Hand pump L Manual brake release 30 ft lbs 41 Nm 2 Needle valve M Manual brake release enable 45 50 in lbs 5 Nm Note alpha callouts refer to corresponding notes on the hydraulic schematic ...

Page 93: ...umber 3 outer arm 3 Lift cylinder rod end pivot pin 12 Number 3 pivot pin non steer end 4 Number 3 pivot pin steer end 13 Number 2 inner arm 5 Number 2 center pivot pin Qty 2 14 Number 2 outer arm 6 Number 2 pivot pin steer end 15 Number 2 pivot pin non steer end 7 Number 1 center pivot pin Qty 2 16 Lift cylinder barrel end pivot pin 8 Number 1 inner arm 17 Number 1 outer arm 9 Number 1 pivot pin ...

Page 94: ...ve it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5 At the ground controls turn the key switch to the off position and push in the red Emergency Stop button to the off position 6 Disconnect the battery pack from the machine Electrocution burn hazard Con...

Page 95: ... to Remove the Platform 25 Remove the cables from the number 3 outer arm index 11 at the ground controls side Component damage hazard Cables can be damaged if they are kinked or pinched 26 Remove the cables from the number 3 cable bridge and lay them off to the side Component damage hazard Cables can be damaged if they are kinked or pinched 27 Attach a lifting strap from an overhead crane to the n...

Page 96: ... center pivot pin index 5 at the ground controls side 41 Remove the number 2 cable bridge mounting fasteners and remove the cable bridge from the machine 42 Attach a lifting strap from an overhead crane to the number 2 outer arm index 14 at the ground controls side 43 Use a soft metal drift to remove the number 2 center pivot pin index 5 at the ground controls side 44 Remove the retaining fastener...

Page 97: ...s onto the safety arm Bodily injury hazard Keep hands clear of moving parts when lowering the scissor arms onto the safety arm 56 Attach a lifting strap from an overhead crane to the lug on the rod end of the lift cylinder index 3 Raise the lift cylinder approximately 3 ft 1 m 57 Tag disconnect and plug the hydraulic hoses on the lift cylinder Cap the fittings on the cylinder Bodily injury hazard ...

Page 98: ...overhead crane to the number 1 outer arm index 17 Do not apply any lifting pressure 68 Remove the external snap rings and retaining fasteners from the number 1 center pivot pins index 7 69 Remove the number 1 cable bridge from the machine 70 Use a soft metal drift to remove the number 1 center pivot pins index 7 Bodily injury hazard The number 1 outer arm may become unbalanced and fall if not prop...

Page 99: ... end 4 Number 3 center pivot pin Qty 2 15 Number 3 inner arm 5 Lower lift cylinder rod end pivot pin 16 Number 3 outer arm 6 Number 3 pivot pin steer end 17 Number 3 pivot pin non steer end 7 Number 2 center pivot pin Qty 2 18 Number 2 inner arm 8 Number 2 pivot pin steer end 19 Number 2 outer arm 9 Number 1 center pivot pin Qty 2 20 Number 2 pivot pin non steer end 10 Number 1 inner arm 21 Lower ...

Page 100: ...to 8 feet 2 1 to 2 4 m 3 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5 At the ground controls turn the key switch to the off position and push in the red Emergency Stop button to the off position 6 Disconnect the battery pack...

Page 101: ...ct Service Override Mode Note The machine must be in Service Override Mode to raise the platform While in Service Override Mode only the GCON will operate with limited functionality The platform will raise a predetermined amount of time and stop 22 Raise the platform and rotate the safety arm to the stowed position 23 Fully lower the platform to the stowed position Cable bridge and platform height...

Page 102: ...nner arm index 12 34 Remove the retaining fasteners from the number 4 pivot pin index 3 35 Use a soft metal drift to remove the number 4 pivot pin index 3 at the steer end Remove the number 4 inner arm index 12 from the machine Crushing hazard The number 4 inner arm may become unbalanced and fall if not properly supported when removed from the machine 36 Remove the cables from the number 3 cable b...

Page 103: ...on steer end of the machine 47 Attach a lifting strap from an overhead crane to the lug on the rod end of the lift cylinder for support Do not apply any lifting pressure 48 Remove the pin retaining fasteners from the lift cylinder rod end pivot pin index 5 Use a soft metal drift to remove the pin Bodily injury hazard The cylinder may fall when the rod end pivot pin is removed if not properly suppo...

Page 104: ...ack side 62 Use a soft metal drift to remove the number 2 center pivot pin index 7 at the battery pack side Bodily injury hazard The number 2 outer arm at the battery pack side may become unbalanced and fall if not properly supported when removed from the machine 63 Use a soft metal drift to tap the number 2 pivot pin index 20 in the other direction at the non steer end Remove the number 2 outer a...

Page 105: ... replacing the scissor assembly the platform overload system must be calibrated Refer to Repair Procedure How to Calibrate the Platform Overload System if equipped 75 Raise the lift cylinder to a vertical position 76 Remove the pin retaining fasteners from the lift cylinder barrel end pin index 21 Use a soft metal drift to remove the pin Remove the lift cylinder from the machine Crushing hazard Th...

Page 106: ...uter arm may become unbalanced and fall if not properly supported when the pin is removed 86 Slide the number 1 outer arm index 22 to the non steer end and remove it from the machine Bodily injury hazard The number 1 outer arm may become unbalanced and fall if not properly supported when removed from the machine 87 Attach the strap from an overhead crane to the number 1 inner arm index 10 Do not l...

Page 107: ...umber 3 outer arm 3 Lift cylinder rod end pivot pin 12 Number 3 pivot pin non steer end 4 Number 3 pivot pin steer end 13 Number 2 inner arm 5 Number 2 center pivot pin Qty 2 14 Number 2 outer arm 6 Number 2 pivot pin steer end 15 Number 2 pivot pin non steer end 7 Number 1 center pivot pin Qty 2 16 Lift cylinder barrel end pivot pin 8 Number 1 inner arm 17 Number 1 outer arm 9 Number 1 pivot pin ...

Page 108: ...ety arm move it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5 At the ground controls turn the key switch to the off position and push in the red Emergency Stop button to the off position 6 Disconnect the battery pack from the machine Electrocution burn ...

Page 109: ...ce Override Mode Select Service Override Mode Note The machine must be in Service Override Mode to raise the platform While in Service Override Mode only the GCON will operate with limited functionality The platform will raise a predetermined amount of time and stop 22 Raise the platform and rotate the safety arm to the stowed position 23 Fully lower the platform to the stowed position Cable bridg...

Page 110: ...hing hazard The number 3 outer arm at the ground control side index 11 may become unbalanced and fall if not properly supported when removed from the machine 36 Attach a lifting strap from an overhead crane to the number 3 outer arm at the battery side index 11 37 Remove the retaining fasteners from the number 3 center pivot pin index 2 at the battery side 38 Place a rod through the number 3 cente...

Page 111: ...the ground control side index 5 and twist to remove the pin 53 Remove the retaining fasteners from the number 2 pivot pin index 15 at the non steer end 54 Use a soft metal drift to remove the number 2 pivot pin index 15 from the non steer end of the machine Remove the number 2 outer arm at the ground control side index 14 from the machine The number 2 outer arm at the ground control side index 14 ...

Page 112: ... cylinder 67 Tag disconnect and plug the hydraulic hose on the lower lift cylinder Cap the fittings on the cylinder Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 68 Tag and disconnect the wire harness from the solenoid valve on the cylinder 69 Tag ...

Page 113: ...ard Keep hands clear of moving parts when lowering the scissor arms 78 Secure the ends of the scissor arms together at the steer end of the machine with a strap or other suitable device 79 Secure the ends of the scissor arms together at the non steer end of the machine with a strap or other suitable device 80 Remove the retaining fasteners securing the chassis mount bracket to the chassis 81 Remov...

Page 114: ... steer end 4 Number 3 center pivot pin Qty 2 15 Number 3 inner arm 5 Lift cylinder rod end pivot pin 16 Number 3 outer arm 6 Number 3 pivot pin steer end 17 Number 3 pivot pin non steer end 7 Number 2 center pivot pin Qty 2 18 Number 2 inner arm 8 Number 2 pivot pin steer end 19 Number 2 outer arm 9 Number 1 center pivot pin Qty 2 20 Number 2 pivot pin non steer end 10 Number 1 inner arm 21 Lift c...

Page 115: ...ve it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5 At the ground controls turn the key switch to the off position and push in the red Emergency Stop button to the off position 6 Disconnect the battery pack from the machine Electrocution burn hazard Con...

Page 116: ...own buttons 20 Pull out the red Emergency Stop button to the on position at the ground controls 21 Using the ground control menu buttons navigate to Service Override Mode Select Service Override Mode Note The machine must be in Service Override Mode to raise the platform While in Service Override Mode only the GCON will operate with limited functionality The platform will raise a predetermined amo...

Page 117: ...om the number 4 center pivot pin index 2 at the ground control side 33 Place a rod through the number 4 center pivot pin at the ground control side index 2 and twist to remove the pin 34 Remove the retaining fasteners from the number 4 pivot pin index 15 at the non steer end 35 Use a soft metal drift to remove the number 4 pivot pin index 14 from the non steer end of the machine Remove the number ...

Page 118: ... number 3 center pivot pin at the ground control side index 4 and twist to remove the pin 48 Remove the retaining fasteners from the number 3 pivot pin index 17 at the non steer end 49 Use a soft metal drift to remove the number 3 pivot pin index 17 from the non steer end of the machine Remove the number 3 outer arm at the ground control side index 16 from the machine Crushing hazard The number 3 ...

Page 119: ...e the cables from the number 2A and 2B cable bridge and lay them off to the side Component damage hazard Cables can be damaged if they are kinked or pinched 63 Disconnect the number 2A and 2B cable bridges from the scissor linkset and remove both cable bridges from the machine 64 Attach a lifting strap from an overhead crane to the number 2 outer arm at the ground control side index 19 65 Remove t...

Page 120: ...d crane to the number 1 inner arm index 10 77 Raise the number 1 inner arm index 10 approximately 2 feet 60 cm 78 Place a 4 x 4 x 48 inch 10 cm x 10 cm x 1 2 m long block across both sides of the chassis under the number 1 center pivot pin index 9 79 Lower the scissor arms onto the block that was placed across the chassis Bodily injury hazard Keep hands clear of moving parts when lowering the scis...

Page 121: ...e cable bridge from the machine 89 Attach a lifting strap from an overhead crane to the number 1 inner arm index 10 90 Raise the arm slightly and remove the block 91 Lower the arm to the stowed position Bodily injury hazard Keep hands clear of moving parts when lowering the scissor arms 92 Secure the ends of the scissor arms together at the steer end of the machine with a strap or other suitable d...

Page 122: ...r arm 6 Number 4 pivot pin steer end 21 Number 4 pivot pin non steer end 7 Number 3 outer arm 22 Upper lift cylinder barrel end pivot pin 8 Number 3 center pivot pin Qty 2 23 Number 3 inner arm 9 Lift cylinder rod end pivot pin 24 Number 3 pivot pin non steer end 10 Number 3 pivot pin steer end 25 Number 2 inner arm 11 Number 2 center pivot pin Qty 2 26 Number 2 outer arm 12 Number 2 pivot pin ste...

Page 123: ...ency Stop button to the on position at both ground and platform controls 2 Raise the platform 7 to 8 feet 2 1 to 2 4 m 3 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5 At the ground controls turn the key switch to the off posi...

Page 124: ...ry pack to the machine 18 Turn the key switch to ground controls 19 Press and hold the ground control scroll up and scroll down buttons 20 Pull out the red Emergency Stop button to the on position at the ground controls 21 Using the ground control menu buttons navigate to Service Override Mode Select Service Override Mode Note The machine must be in Service Override Mode to raise the platform Whil...

Page 125: ...h the number 5 center pivot pin at the ground control side index 2 and twist to remove the pin 34 Remove the retaining fasteners from the number 5 pivot pin index 18 at the non steer end 35 Use a soft metal drift to remove the number 5 pivot pin index 18 from the non steer end of the machine Remove the number 5 outer arm at the ground control side index 17 from the machine Crushing hazard The numb...

Page 126: ...of the upper lift cylinder 48 Remove the retaining fasteners from the upper lift cylinder rod end pivot pin index 3 49 Use a soft metal drift to remove the upper lift cylinder rod end pivot pin index 3 from the machine Crushing hazard The lift cylinder will fall if not properly supported when the pivot pin is removed 50 Lower the cylinder onto the linkset 51 Attach a lifting strap from an overhead...

Page 127: ... scissor linkset and remove both cable bridges from the machine 65 Attach a lifting strap from an overhead crane to the number 3 outer arm at the ground control side index 7 66 Remove the retaining fasteners from the number 3 center pivot pin index 8 at the ground control side 67 Place a rod through the number 3 center pivot pin at the ground control side index 8 and twist to remove the pin 68 Rem...

Page 128: ...o the block Bodily injury hazard Keep hands clear of moving parts when lowering the cylinder 82 Attach a lifting strap from an overhead crane to the number 3 inner arm index 23 Raise the arm to a vertical position 83 Remove the retaining fasteners from the number 3 pivot pin at the steer end of the machine index 10 84 Use a soft metal drift to remove the number 3 pivot pin index 10 from the steer ...

Page 129: ...e number 2 inner arm index 25 Raise the arm to a vertical position 97 Remove the retaining fasteners from the number 2 pivot pin at the steer end of the machine index 12 98 Use a soft metal drift to remove the number 2 pivot pin index 12 from the steer end of the machine Remove the number 2 inner arm index 25 from the machine Crushing hazard The number 2 inner arm index 25 may become unbalanced an...

Page 130: ...hem off to the side Component damage hazard Cables can be damaged if they are kinked or pinched 110 Disconnect the number 1 cable bridge from the number 1 outer arm index 29 and remove the cable bridge from the machine 111 Attach a lifting strap from an overhead crane to the number 1 inner arm index 14 112 Raise the arm slightly and remove the block 113 Lower the arm to the stowed position Bodily ...

Page 131: ...er arm 5 Upper lift cylinder rod end pivot pin 17 Number 1 pivot pin steer end Qty 2 29 Number 3 pivot pin non steer end 6 Number 5 pivot pin steer end 18 Number 6 inner arm 30 Number 2 inner arm 7 Number 4 center pivot pin Qty 2 19 Number 6 outer arm 31 Number 2 inner arm 8 Number 4 pivot pin steer end 20 Number 6 pivot pin non steer end 32 Number 2 pivot pin non steer end 9 Number 3 outer arm 21...

Page 132: ...op button to the on position at both ground and platform controls 2 Raise the platform 7 to 8 feet 2 1 to 2 4 m 3 Lift the safety arm move it to the center of the scissor arm and rotate down to a vertical position 4 Lower the platform onto the safety arm Crushing hazard Keep hands clear of the safety arm when lowering the platform 5 At the ground controls turn the key switch to the off position an...

Page 133: ...urn the key switch to ground controls 19 Press and hold the ground control scroll up and scroll down buttons 20 Pull out the red Emergency Stop button to the on position at the ground controls 21 Using the ground control menu buttons navigate to Service Override Mode Select Service Override Mode Note The machine must be in Service Override Mode to raise the platform While in Service Override Mode ...

Page 134: ...ap from an overhead crane to the number 6 outer arm at the battery side index 19 34 Remove the retaining fasteners from the number 6 center pivot pin index 2 at the battery side 35 Place a rod through the number 6 center pivot pin at the battery side index 2 and twist to remove the pin 36 Remove the number 6 outer arm index 19 from the machine Crushing hazard The number 6 outer arm index 19 may be...

Page 135: ... the solenoid valve on the cylinder Component damage hazard Cables can be damaged if they are kinked or pinched 49 Attach a lifting strap from an overhead crane to the lug of the rod end of the upper lift cylinder 50 Remove the retaining fasteners from the upper lift cylinder rod end pivot pin index 5 51 Use a soft metal drift to remove the upper lift cylinder rod end pivot pin index 5 from the ma...

Page 136: ...t damage hazard Cables can be damaged if they are kinked or pinched 66 Attach a lifting strap from an overhead crane to the number 3 outer arm at the ground control side index 9 67 Remove the retaining fasteners from the number 3 center pivot pin index 10 at the ground control side 68 Place a rod through the number 3 center pivot pin at the ground control side index 10 and twist to remove the pin ...

Page 137: ... pivot pin index 11 from the machine Crushing hazard The lift cylinder will fall if not properly supported when the pivot pin is removed 82 Place a 4 x 4 x 10 inch 10 x 10 x 25 cm block onto the number 1 inner arm cylinder plate index 16 83 Lower the cylinder onto the block Bodily injury hazard Keep hands clear of moving parts when lowering the cylinder 84 Attach a lifting strap from an overhead c...

Page 138: ...ne to the number 2 inner arm index 30 Raise the arm to a vertical position 97 Remove the retaining fasteners from the number 2 pivot pin at the steer end of the machine index 14 98 Use a soft metal drift to remove the number 2 pivot pin index 14 from the steer end of the machine Remove the number 2 inner arm index 30 from the machine Crushing hazard The number 2 inner arm index 30 may become unbal...

Page 139: ...idge and lay them off to the side Component damage hazard Cables can be damaged if they are kinked or pinched 111 Remove the cables from the number 1 cable bridge and lay them off to the side 112 Disconnect the number 1 cable bridge from the number 1 outer arm index 34 and remove the cable bridge from the machine 113 Attach a lifting strap from an overhead crane to the number 1 inner arm index 16 ...

Page 140: ... fasteners securing the platform height sensor cover to the large platform height sensor bracket 8 Remove the platform height sensor cover 9 Tag and disconnect the platform height sensor from the platform height sensor harness 10 Remove the fastener securing the platform height sensor assembly to the number 1 inner arm 11 Remove the platform height sensor assembly from the number 1 pivot pin 12 Re...

Page 141: ...r other suitable device 28 Secure the ends of the scissor arms together at the non steer end of the machine with a strap or other suitable device 29 Remove the retaining fasteners securing the chassis mount bracket to the chassis at the steer end of the machine 30 Attach a lifting strap from an overhead crane to the scissor arm assembly 31 Raise the scissor arm assembly at the steer end with the o...

Page 142: ...ctrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 6 Remove the fasteners securing the large platform height sensor cover to the large platform height sensor bracket 7 Remove the platform height sensor cover Steer End 1 fasteners platform height sensor cover 2 platform height sensor cover 8 Tag and di...

Page 143: ...etaining screw 5 squeeze connector 6 lever arm 7 platform height sensor harness connection 8 platform height sensor 9 fastener large platform height sensor bracket 10fastener platform height sensor 11platform height sensor assembly 18 Remove the fasteners securing the large platform height bracket to the number 1 inner arm pivot bracket 19 Remove the large platform height sensor bracket from the n...

Page 144: ...0m GS 1530 GS 1532 GS 1930 and GS 1932 Note Models without a pressure transducer follow steps 1 through 23 27 and 28 Models equipped with a pressure transducer follow steps 1 through 28 1 Turn the key switch to ground controls and pull out the red Emergency Stop button to the on position at both ground and platform controls 2 Raise the platform 7 to 8 feet 2 1 to 2 4 m 3 Lift the safety arm move i...

Page 145: ...ulic hoses on the lift cylinder Cap the fittings on the cylinder Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 13 Attach a lifting strap from an overhead crane to the rod end of the lift cylinder for support 14 Remove the fasteners from the lift cy...

Page 146: ...latform will raise a predetermined amount of time and stop 27 Raise the platform and rotate the safety arm to the stowed position 28 Fully lower the platform to the stowed position Note Models with a pressure transducer calibrate the Platform Overload System Refer to Repair Procedure How to Calibrate the Platform Overload System if equipped GS 2032 GS 2632 GS 2046 and GS 2646 Bodily injury hazard ...

Page 147: ...t in death or serious injury Remove all rings watches and other jewelry 8 Tag and disconnect the wiring from the solenoid valve coil at the barrel end of the lift cylinder 9 If equipped tag and disconnect the three pin connector from the pressure transducer harness To remove the pressure transducer refer to Repair Procedure How to Remove the Pressure Transducer if equipped 10 Loosen the adjustment...

Page 148: ... on the cylinder while removing it from the machine 20 Install new cylinder fittings hoses and pressure transducer if equipped Torque specifications Solenoid valve 2 position 2 way N C schematic item N 20 ft lbs 27 Nm Coil nut 5 ft lbs 7 Nm Pressure transducer if equipped schematic item R 27 ft lbs 37 Nm 21 Remove the lifting device supporting the link stack at the steer end of the machine 22 Conn...

Page 149: ...ecification during installation Refer to Specifications Hydraulic Hose and Fitting Torque Specifications Note Models without a pressure transducer follow steps 1 through 21 25 and 26 Models equipped with a pressure transducer follow steps 1 through 26 1 Turn the key switch to ground controls and pull out the red Emergency Stop button to the on position at both ground and platform controls 2 Raise ...

Page 150: ... To remove the pressure transducer refer to Repair Procedure How to Remove the Pressure Transducer if equipped 10 Loosen the adjustment nuts on the solenoid valve and disconnect the manual lowering cable from the valve Note During assembly the manual platform lowering cable needs to be properly adjusted Refer to Repair Procedure How to Adjust the Manual Platform Lowering Cable 11 Remove the fasten...

Page 151: ...ne Crushing hazard The lift cylinder will become unbalanced and fall if not properly supported and secured to the lifting device Component damage hazard Be careful not to damage the valve or fittings on the cylinder while removing it from the machine 20 Install new cylinder fittings hoses and pressure transducer if equipped Upper Lift Cylinder 1 lift cylinder 2 connector fitting 3 hydraulic hose 4...

Page 152: ...t of time and stop 27 Raise the platform and rotate the safety arm to the stowed position 28 Fully lower the platform to the stowed position Note Models with a pressure transducer calibrate the Platform Overload System Refer to Repair Procedure How to Calibrate the Platform Overload System if equipped GS 4047 Bodily injury hazard The procedures in this section require specific repair skills liftin...

Page 153: ...n 7 Disconnect the battery pack from the machine Electrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings watches and other jewelry 8 Tag and disconnect the wiring from the solenoid valve coil at the barrel end of the lift cylinder Skip to step 13 if removing the upper cylinder 9 If equipped tag and disconnect the three pin conne...

Page 154: ...arm cylinder plate 16 Attach a lifting strap from an overhead crane or similar lifting device to the barrel end of the lift cylinder for support 17 Remove the fasteners from the lift cylinder barrel end pivot pin Use a soft metal drift to remove the pin Crushing hazard The lift cylinder will fall if not properly supported when the pivot pin is removed 18 Support and secure the lift cylinder to an ...

Page 155: ...re transducer calibrate the Platform Overload System Refer to Repair Procedure How to Calibrate the Platform Overload System if equipped 9 10 Pressure Transducer How to Remove the Pressure Transducer if equipped Note Calibrating the platform overload system is not required if the pressure transducer is the only component replaced on the machine lift structure In the event of frequent nuisance trip...

Page 156: ...ground controls 14 Using the ground control menu buttons navigate to Service Override Mode Select Service Override Mode Note The machine must be in Service Override Mode to raise the platform While in Service Override Mode only the GCON will operate with limited functionality The platform will raise a predetermined amount of time and stop 15 Raise the platform and rotate the safety arm to the stow...

Page 157: ...utdoors Perform this procedure after confirming that the platform height sensor is not damaged and functions correctly There are two options to the platform overload calibration procedure in this section Full Load Calibration and No Load Calibration Full Load Calibration has two steps requiring calibration with and without rated load in the platform No Load Calibration does not require rated load ...

Page 158: ...tton 8 Release the Menu Up and Menu Down buttons after the ground controller powers up 9 Use the Menu Up or Menu Down buttons to scroll to Select Option Press the Enter button 10 Use the Menu Up or Menu Down buttons to scroll to Platform Overload 11 Press the Enter button to select Platform Overload 12 Use the Menu Up or Menu Down buttons to scroll to Platform Overload Calibrate 13 Press the Enter...

Page 159: ...ion Enable or Platform Up buttons are released while the machine is collecting data the GCON LCD will prompt the user to lower the platform for 5 seconds before prompting to raise the platform to full height again 23 When prompted press and hold the Function Enable and Platform Down buttons until the platform is fully stowed When the platform reaches the stowed position press the enter button Note...

Page 160: ...s throughout the lowering and data gathering sequence The machine will stop to gather data and lower several times before the machine reaches the stowed position When the platform reaches the stowed position press the Enter button Note Software revision H or prior and GS 2032 GS 2646 and GS 4047 models continue to step 32 Note All other models with software revision J or higher continue with step ...

Page 161: ...irm no load is in the platform 16 At the ground controls press and hold the Function Enable and Platform Up buttons until the platform reaches maximum height 17 All Models except GS 4047 When the platform reaches maximum height press the ground controls Enter button Allow the ground controls to gather data GS 4047 only Press and hold the Menu Enter button to determine the maximum height The machin...

Page 162: ... collecting data the GCON LCD will prompt the user to raise the platform for 5 seconds before prompting to lower the platform to the stowed position again 22 When prompted push the red Emergency Stop button in to complete the No Load Calibration procedure 9 12 Platform Overload Recovery Message If the ground controls LCD screen displays OL PLATFORM OVERLOADED the emergency lowering system has been...

Page 163: ...enter button Result The ground control LCD display will show the following 7 Press and hold the scroll down button for 5 seconds Result The ground control LCD display will show the following 8 Press the enter button Result The ground control LCD display will show the following 9 Press the buttons in the following sequence down down up enter Note After each key press an asterisk will appear on the ...

Page 164: ...r line to platform option Disconnect the air line from the platform Pull the air line free of the platform 9 Support the platform with a forklift at the non steer end Do not apply any lifting pressure 10 Attach a strap from the lanyard anchorage point on the platform railings to the carriage on the forklift to help support the platform 11 GS 1530 32 and GS 1930 32 Lift the steer end of the platfor...

Page 165: ...e the fasteners from each platform extension roller bracket assembly Remove each assembly from the machine Note Do not remove the platform roller bolt 1 roller bracket assembly 2 assembly retaining fastener 3 platform roller bolt 7 Remove the platform roller wheels from the machine 8 Carefully slide the platform extension out from the platform and place it on a structure capable of supporting it H...

Page 166: ...ype The charging profile must be programmed to match the specific battery type on the machine Charger status indicators 1 Error Fault USB indicator 2 AC power indicator 3 Battery charging indicator 4 USB port 5 Charging output indicator 6 Charger profile Error display 7 Charge profile selection button Remote charger status indicators 1 Error Fault USB indicator 2 Error Fault 3 Charge complete 4 Ch...

Page 167: ...file Description P001 Scissor GR GRC QS does not include GS 4047 Flooded lead acid batteries Temperature compensated P003 Scissor GR GRC QS does not include GS 4047 Flooded lead acid batteries Not temperature compensated P007 GS 4047 Flooded lead acid batteries Not temperature compensated P043 All Scissors GR GRC QS AGM batteries Temperature compensated Temperature compensated Battery temperature ...

Page 168: ...in the appropriate operator s manual on your machine Be sure that all necessary tools and test equipment are available and ready for use Read each appropriate fault code thoroughly Attempting short cuts may produce hazardous conditions Be aware of the following hazards and follow generally accepted safe workshop practices Crushing hazard When testing or replacing any hydraulic component always sup...

Page 169: ...d in troubleshooting the machine by pinpointing the area or component affected Models are listed below each code to assist in the troubleshooting codes for a specific model Genie SmartLink Diagnostic System This machine is equipped with the Genie SmartLink Diagnostic System GSDS The GSDS indicates a machine malfunction has happened by displaying Operational Indicator Codes OIC and Diagnostic Troub...

Page 170: ... and Repair Manual March 2021 Diagnostics 154 GS 30 32 46 47 Part No 1272217GT GCON ECM Connector Layout Rear of Ground Controls ECM models without outriggers Rear of Ground Controls ECM models with outriggers ...

Page 171: ...utput 18 OR J2 02 Platform Down Coil Digital Output 18 OR BK J2 03 Steer Left Coil Digital Output 18 BL BK J2 04 Steer Right Coil Digital Output 18 BL J2 05 Parallel Coil GS 32 GS 46 Digital Output 18 RD WH J2 06 Drive Forward Coil Digital Output 18 WH J2 07 No Circuit N A N A J2 08 Motor Controller Enable Digital Output 18 GR WH J2 09 No Circuit N A N A J2 10 Drive Reverse Coil Digital Output 18 ...

Page 172: ...tal Output 18 BL BK J2 04 Steer Right Coil Digital Output 18 BL J2 05 Parallel Coil GS 32 GS 46 GS 47 Digital Output 18 RD WH J2 06 Drive Forward Coil Digital Output 18 WH J2 07 Ground GS 4047 Ground Input 18 BR J2 08 Motor Controller Enable Digital Output 18 GR WH J2 09 Lift Pressure Selector GS 4047 N A N A J2 10 Drive Reverse Coil Digital Output 18 WH BK J2 11 Motor Controller Throttle Analog O...

Page 173: ...Digital Input 18 BK J1 09 Key Switch GCON Mode Digital Input 18 WH J1 10 GCON Emergency Mode Digital Input 18 WH BK J1 11 No Circuit N A N A J1 12 Driver Power Power Input 14 RD J 2 Connector Black J2 01 Platform Up Coil Digital Output 18 OR J2 02 Platform Down Coil Digital Output 18 OR BK J2 03 Steer Left Coil Digital Output 18 BL BK J2 04 Steer Right Coil Digital Output 18 BL J2 05 Parallel Coil...

Page 174: ...put 18 BK J3 10 Ground Ground Input 18 BK J3 11 No Circuit N A N A J3 12 Load Sense Ground Ground Input 18 BK J 4 Connector Brown J4 01 Left Front Pressure Transducer Analog Input 18 WH J4 02 Right Front Pressure Transducer Analog Input 18 OR J4 03 Left Rear Pressure Transducer Analog Input 18 BL J4 04 Right Rear Pressure Transducer Analog Input 18 GR J4 05 Lever Sensor X Axis Analog Input 18 OR J...

Page 175: ... 09 Key Switch GCON Mode Digital Input 18 WH J1 10 GCON Emergency Mode Digital Input 18 WH BK J1 11 No Circuit N A N A J1 12 Driver Power Power Input 14 RD J 2 Connector Black J2 01 Platform Up Coil Digital Output 18 OR J2 02 Platform Down Coil Digital Output 18 OR BK J2 03 Steer Left Coil Digital Output 18 BL BK J2 04 Steer Right Coil Digital Output 18 BL J2 05 Parallel Coil GS 32 GS 46 GS 47 Dig...

Page 176: ... Input 18 BL WH J3 10 Platform Height Sensor Ground Input 18 OR WH J3 11 No Circuit N A N A J3 12 Load Sense Ground Ground Input 18 BK J 4 Connector Brown J4 01 Left Front Pressure Transducer Analog Input 18 WH J4 02 Right Front Pressure Transducer Analog Input 18 OR J4 03 Left Rear Pressure Transducer Analog Input 18 BL J4 04 Right Rear Pressure Transducer Analog Input 18 GR J4 05 Lever Sensor X ...

Page 177: ...o leveled an outrigger has lost contact with the ground or either level sensor detects the machine is no longer level When any of the above scenarios occur the lift function is disabled The lift function will also be disabled while extending or retracting the outriggers and during the outrigger auto level procedure While performing the above operations the Ld Operation Indicator Code will appear N...

Page 178: ...re divided into short circuit to battery negative short circuit to battery positive open circuit and generic shorts Examples of these devices are horns sensor power and alarms Type UXXX Indicate a malfunction associated with user interface devices in the electrical system The UXXX faults are divided into short circuit to battery negative short circuit to battery positive open circuit and generic s...

Page 179: ...ess or connector between Ground Controls and faulted device No Good Repair or replace harness an or connector Good 3 Check GCON Electronic Control Module ECM No Good Replace ECM Wiring Diagram The wiring diagram shown below illustrates how fault type HXXX and PXXX devices are typically wired The signal of these types of devices originates at the Ground Controls and terminates at system ground GCON...

Page 180: ...Ω Motor Controller Enable 5 7k Ω Motor Controller Throttle 5 7k Ω Contactor Coil 47 Ω OK Go to step 2 No Good Replace faulted device 2 Check the harness between the ground controls and the faulted device 1 Disconnect the GCON ECM connectors J1 J2 and J3 2 Disconnect the faulted device connector 3 Check the continuity between the GCON ECM connector and the signal side of the faulted device Result R...

Page 181: ... associated with the fault code Refer to the GCON I O Map in this section to identify the faulted out circuit pin 3 Short to ground resistance should be greater than 5k Ω 4 For short to B type faults measure resistance between pins J1 12 driver power and the GCON pin associated with the fault code Refer to the GCON I O Map in this section to identify the faulted out circuit pin 5 Short to power re...

Page 182: ...d function inhibited H015 GS30 GS32 GS46 GS47 H015 COILFAULT DRIVE FWD1 BAT Short circuit of the drive forward 1 circuit to battery positive Short circuit in drive forward 1 harness Drive forward 1 coil short circuit GCON ECM All functions inhibited except platform down H019 GS30 GS32 GS46 GS47 H019 COILFAULT DRIVE REV1 BAT Short circuit of the drive reverse 1 circuit to battery negative Short cir...

Page 183: ...t platform down H057 GS 3232 H057 COILFAULT LF RIGGER BAT Short circuit of the left front outrigger coil to battery positive Short circuit in left front outrigger coil harness Left front outrigger coil short circuit GCON ECM All functions inhibited except platform down H060 GS 3232 H060 COILFAULT LR RIGGER BAT Short circuit of the left rear outrigger coil to battery positive Short circuit in left ...

Page 184: ... the platform down 1 circuit to battery positive negative or open circuit Short or open circuit in platform down 1 harness Platform down 1 coil short or open circuit GCON ECM Platform down function inhibited H079 GS32 GS46 GS47 H079 COILFAULT HI LO SPEED Short circuit of the HI LO speed circuit to battery positive negative or open circuit Short circuit in HI LO speed harness HI LO speed coil short...

Page 185: ...ns inhibited H109 GS 2646AV H109 COILFAULT DECK RETRACT BAT Short circuit of the platform retract circuit to battery negative Short circuit in PED harness PED retract valve coil short circuit GCON ECM All functions inhibited H110 GS 2646AV H110 COILFAULT DECK RETRACT OPEN Open circuit in the platform retract circuit Open circuit in PED harness PED retract valve coil open circuit GCON ECM All funct...

Page 186: ... BAT Short circuit of the automotive horn circuit to battery positive Short circuit in automotive horn harness Automotive horn short circuit GCON ECM Automotive horn inhibited P007 GS30 GS32 GS46 GS47 P007 DEVICEFAULT GCON ALARM BAT Short circuit of the GCON alarm circuit to battery negative Short circuit in GCON alarm harness GCON alarm short circuit GCON ECM GCON alarm inhibited P009 GS30 GS32 G...

Page 187: ...rtup Short circuit of the GCON LCD enter switch GCON ECM All GCON LCD menu functions inhibited U007 GS30 GS32 GS46 GS47 U007 SWITCHFAULT GCON LCD ESCAPE Short circuit of the GCON LCD escape switch at system startup Short circuit of the GCON LCD escape switch GCON ECM All GCON LCD menu functions inhibited U014 GS30 GS32 GS46 GS47 U014 SWITCHFAULT PCON DRIVE EN Short circuit of the PCON drive enable...

Page 188: ...ctions inhibited U034 GS30 GS32 GS46 GS47 U034 JSTICKFAULT OUT OF RANGE HI Short circuit of the PCON drive joystick signal to battery positive at system startup Short circuit of the PCON drive joystick signal circuit PCON joystick GCON ECM All PCON drive and steer functions inhibited U035 GS30 GS32 GS46 GS47 U035 JSTICKFAULT OUT OF RANGE LO Short circuit of the PCON drive joystick signal to batter...

Page 189: ...startup PCON ECM Drive functions inhibited U043 GS 3232 U043 SWITCHFAULT PCON OR MODE PCON outrigger mode switch stuck closed or depressed at system startup PCON outrigger mode switch stuck closed PCON outrigger mode switch depressed at system startup PCON ECM Outrigger extend retract functions inhibited U045 GS30 GS32 GS46 GS47 U045 SWITCHFAULT PCON FUNCTION EN PCON function enable switch stuck c...

Page 190: ...igital tilt switch short circuit GCON ECM All functions inhibited except platform down as long as machine is in the elevated position If machine is in stowed position all functionality is resumed F008 GS30 GS32 GS46 GS47 F008 SENSORFAULT OVLD XDUCER BAT Short circuit of the Platform Overload Transducer circuit to battery positive Short circuit in the transducer circuit Faulty pressure transducer G...

Page 191: ...utrigger sensor circuit Faulty pressure transducer GCON ECM Left front outrigger inhibited if outrigger extend is activated Outrigger can still be retracted F018 GS 3232 F018 SENSORFAULT RF RIGGER BAT Short circuit of the Right Front Outrigger Sensor circuit to battery positive Short circuit in the right front outrigger sensor circuit Faulty pressure transducer GCON ECM Right front outrigger inhib...

Page 192: ...ibited F035 GS30 GS32 GS46 GS47 F035 SENSORFAULT OVLD RANGE LOW Height Sensor setting is lower than calibrated stowed height Height sensor not calibrated for stowed height correctly GCON or PCON ECM All functions inhibited F036 GS30 GS32 GS46 GS47 F036 SENSORFAULT OVLD RANGE HI Height Sensor setting is higher than calibrated maximum height Height sensor not calibrated for maximum height correctly ...

Page 193: ... GS47 C007 GCON ECM FAULT TYPE 7 GCON ECM inter processor communication error Incorrectly programmed device Error in loading software on device GCON ECM All functions inhibited C009 GS30 GS32 GS46 GS47 C009 GCON ECM FAULT FAULT TYPE 9 GCON ECM fault type 9 Contact Genie support All functions inhibited C010 GS30 GS32 GS46 GS47 C010 SECONDARY NOT PROGRAMMED GCON secondary processor not programmed In...

Page 194: ...oller at system startup Drive input active at system startup Faulty drive joystick Incorrect software D14 DCON ECM Performance reduced or all functions inhibited C058 C058 DCON ECM Fault Type 04 Drive controller voltage out of range Battery charger connected Batteries too low DCON ECM All functions inhibited C059 C059 DCON ECM Fault Type 05 Capacitor charge failure of the drive controller Open on ...

Page 195: ...code Indicates charger programming mode is active This will occur when the charger profile is being configured Type USB code Indicates the USB interface is active and the USB should not be removed This will occur when the charger firmware is being updated Solid red Internal fault condition Type F fault code Flashing amber External fault condition Type E error code Flashing green USB interface is a...

Page 196: ... Codes Charger Fault Codes Fault Code Description Possible Causes Solution F 0 0 1 DC DC failure LLC excessive leakage fault Internal charger fault Disconnect AC input and battery pack for 30 seconds If fault does not clear contact Genie Product Support F 0 0 2 PFC failure PFC excessive leakage fault F 0 0 3 PFC taken too long to boost F 0 0 4 Charger unable to calibrate current offset F 0 0 5 Out...

Page 197: ...e time limit Charge output reduced due to high temperature Charge at lower temperature Check battery condition Replace damaged battery Check battery connections Battery pack deep discharge Disconnect battery pack for 30 seconds to clear fault when condition has been corrected E 0 0 4 Defective battery Battery pack could not be trickle charged up to the minimum voltage Check battery condition Repla...

Page 198: ...pe Installed from a different machine with different battery type Disconnect battery pack for 30 seconds to clear fault when condition has been corrected E 0 1 6 Software update failed Software update failed Confirm USB Flash Drive is formatted with correct software If software update continues to fail contact Genie Product support E 0 1 7 USB error USB not connected correctly Remove and re insert...

Page 199: ...en 85 270 VAC 45 65 Hz Self clearing when condition has been corrected E 0 2 4 Failure to initialize Charger failed to turn on correctly Disconnect AC input and battery pack for 30 seconds Contact Genie Product Support E 0 2 5 Low AC voltage oscillation AC voltage unstable Connect to a stable AC source between 85 270 VAC 45 65 Hz Using an undersized generator Self clearing when condition has been ...

Page 200: ...0 3 1 Vref for ADC measurements triggered alarm Internal charger error Disconnect AC input and battery pack for 30 seconds Contact Genie Product Support E 0 3 2 CAN Bus heartbeat error CAN Bus heartbeat error CAN Bus devices not functioning correctly E 0 3 6 Battery temperature sensor charge profile Battery temperature sensor is required by charger profile but is not installed Check battery temper...

Page 201: ...e safety rules and operating instructions in the appropriate operator s manual on your machine Be sure that all necessary tools and test equipment are available and ready for use About This Section There are two groups of schematics in this section Electrical Schematics Electrocution burn hazard Contact with electrically charged circuits could result in death or serious injury Remove all rings wat...

Page 202: ... Ground Bus GS 332 C33 Outrigger Sensor Power Bus GS 3232 C34 Outrigger Level Sensor Ground Bus GS 3232 C35 Left Front Outrigger Pressure Transducer GS 3232 C36 Right Front Outrigger Pressure Transducer GS 3232 ELECTRICAL COMPONENT LEGEND cont Item Description C Connector C37 Left Rear Outrigger Pressure Transducer GS 3232 C38 Right Rear Outrigger Pressure Transducer GS 3232 C39 Outrigger Sensor P...

Page 203: ...1 Left Front Outrigger GS 3232 PT2 Right Front Outrigger GS 3232 PT3 Left Rear Outrigger GS 3232 PT4 Right Rear Outrigger GS 3232 PT15 Platform Overload option R30 Resistor 20 Ohm 10W S Sensor S7 Level Sensor S8 Outrigger Level Sensor GS 3232 S14 Platform Height Sensor U Electronic Component U3 PCON Printed Circuit Board U5 Electronic Control Module U6 Motor Controller U9 Battery Charger U13 Volta...

Page 204: ...END Color Description BK Black BK RD Black Red BL Blue BL BK Blue Black BL OR Blue Orange BL WH Blue White BR Brown GR Green GR BK Green Black GR WH Green White GR YL Green Yellow LB Light Blue OR Orange OR BK Orange Black OR RD Orange Red OR WH Orange White RD Red RD BK Red Black RD WH Red White WH White WH BK White Black YL Yellow ...

Page 205: ...March 2021 Service and Repair Manual Wiring Diagram Ground and Platform Controls Part No 1272217GT GS 30 32 46 47 189 ...

Page 206: ...March 2021 Limit Switch Legend 190 GS 30 32 46 47 Part No 1272217GT Limit Switch Legend 1 down limit switch LS6 2 pothole limit switches LS7 LS8 3 22ft 6 7 m maximum drive height when outriggers are not deployed LS1 LS10 GS 3232 ...

Page 207: ...Limit switch Motor controller Key switch Circuits crossing no connection Emergency Stop button Motor Solenoid valve with diode Diode Circuit breaker Battery charger Level sensor Circuit connection Fuse 6V or 12V DC battery Deutsch connector Resistor Contactor Horn or alarm Flashing beacon Platform height sensor Pressure transducer ...

Page 208: ...rated 2 position 4 way directional valve Priority flow regulator Brake Solenoid operated 2 position 2 way valve normally closed Proportional solenoid operated 2 position 2 way directional valve normally closed Accumulator Check valve Solenoid operated 2 position 2 way directional valve normally closed Solenoid operated 3 position 5 way directional valve Fixed displacement pump Shuttle valve Soleno...

Page 209: ...and pump manual brake release M Needle valve manual brake release N Platform lowering valve O Orifice platform down circuit P Accumulator Q Relief valve platform down R Pressure transducer platform overload CE only S Check valve drive circuit AA Test Port AB Relief valve system AC Steer left right AD Check dics steer circuit AE Drive speed AF Relief valve brake circuit AG Drive forward reverse AH ...

Page 210: ...tract CE Orifice plug outrigger retract CF Check valve pilot operated CG Pressure transducer DA Test port DB Relief valve system DC Steer left right DD Check valve steer circuit DE Drive speed DF Relief valve brake release DG Drive forward reverse DH Flow regulator relief valve DI Platform up DJ Relief valve lift DK Check valve upper cylinder DL Check valve lower cylinder DM Relief valve lift DN L...

Page 211: ... 2021 Service and Repair Manual Hydraulic Schematics Part No 1272217GT GS 30 32 46 47 195 Hydraulic Schematic GS 1530 1532 1930 1932 from serial number GS3010A 110000 GS3011C 10000 GS3014D 101 GS3016P 142281 ...

Page 212: ... 196 GS 30 32 46 47 Part No 1272217GT Hydraulic Schematic GS 2032 2632 3232 from serial number GS3211A 110000 to GS3214A 119070 GS3212C 10000 to GS3214C 11873 GS 2046 2646 3246 from serial number GS4612A 110000 to GS4614A 117177 GS4614C 10000 to GS4614C 12073 ...

Page 213: ...r Manual Hydraulic Schematics Part No 1272217GT GS 30 32 46 47 197 Hydraulic Schematic GS 2032 2632 3232 from serial number GS3214A 119071 GS3214C 11874 GS 2046 2646 3246 from serial number GS4614A 117178 GS4614C 12074 GS4614D 101 ...

Page 214: ...Service and Repair Manual March 2021 Hydraulic Schematics 198 GS 30 32 46 47 Part No 1272217GT Hydraulic Schematic GS 3232 from serial number GS3211A 110000 GS3212C 10000 GS3216P 142677 ...

Page 215: ...March 2021 Service and Repair Manual Hydraulic Schematics Part No 1272217GT GS 30 32 46 47 199 Hydraulic Schematic GS 4047 from serial number GS4712C 101 to GS4714C 1459 ...

Page 216: ...Service and Repair Manual March 2021 Hydraulic Schematics 200 GS 30 32 46 47 Part No 1272217GT Hydraulic Schematic GS 4047 from serial number GS4714C 1460 GS4714D 101 GS4716P 101 ...

Page 217: ...March 2021 Service and Repair Manual 201 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial number GS3010A 110000 to GS3011A 110827 ...

Page 218: ...Service and Repair Manual March 2021 202 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial number GS3010A 110000 to GS3011A 110827 ...

Page 219: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 203 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial number GS3010A 110000 to GS3011A 110827 ...

Page 220: ...Service and Repair Manual March 2021 204 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial number GS3010A 110000 to GS3011A 110827 ...

Page 221: ...March 2021 Service and Repair Manual 205 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3011A 110828 to GS3014A 136972 GS3014D 101 to GS3015D 1113 ...

Page 222: ...Service and Repair Manual March 2021 206 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3011A 110828 to GS3014A 136972 GS3014D 101 to GS3015D 1113 ...

Page 223: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 207 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3011A 110828 to GS3014A 136972 GS3014D 101 to GS3015D 1113 ...

Page 224: ...Service and Repair Manual March 2021 208 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3011A 110828 to GS3014A 136972 GS3014D 101 to GS3015D 1113 ...

Page 225: ...March 2021 Service and Repair Manual 209 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3014A 136973 GS3015D 1114 to GS3016D 5426 GS3016P 142281 to GS3016P 158208 ...

Page 226: ... and Repair Manual March 2021 210 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3014A 136973 GS3015D 1114 to GS3016D 5426 GS3016P 142281 to GS3016P 158208 ...

Page 227: ...021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 211 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3014A 136973 GS3015D 1114 to GS3016D 5426 GS3016P 142281 to GS3016P 158208 ...

Page 228: ...Service and Repair Manual March 2021 212 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3014A 136973 GS3015D 1114 to GS3016D 5426 GS3016P 142281 to GS3016P 158208 ...

Page 229: ...March 2021 Service and Repair Manual 213 Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3016D 5427 GS301P 158209 ...

Page 230: ...Service and Repair Manual March 2021 214 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 1530 GS 1930 ANSI CSA from serial numbers GS3016D 5427 GS3016P 158209 ...

Page 231: ...March 2021 Service and Repair Manual 215 Electrical Schematic GS 3232 ANSI CSA from serial number GS3211A 110000 to GS3214A 135714 ...

Page 232: ...Service and Repair Manual March 2021 216 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3232 ANSI CSA from serial number GS3211A 110000 to GS3214A 135714 ...

Page 233: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 217 Electrical Schematic GS 3232 ANSI CSA from serial number GS3211A 110000 to GS3214A 135714 ...

Page 234: ...Service and Repair Manual March 2021 218 Electrical Schematic GS 3232 ANSI CSA from serial number GS3211A 110000 to GS3214A 135714 ...

Page 235: ...March 2021 Service and Repair Manual 219 Electrical Schematic GS 3232 ANSI CSA from serial number GS3214A 135715 to GS3215A 141898 ...

Page 236: ...Service and Repair Manual March 2021 220 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3232 ANSI CSA from serial number GS3214A 135715 to GS3215A 141898 ...

Page 237: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 221 Electrical Schematic GS 3232 ANSI CSA from serial number GS3214A 135715 to GS3215A 141898 ...

Page 238: ...Service and Repair Manual March 2021 222 Electrical Schematic GS 3232 ANSI CSA from serial number GS3214A 135715 to GS3215A 141898 ...

Page 239: ...March 2021 Service and Repair Manual 223 Electrical Schematic GS 3232 ANSI CSA from serial numbers GS3215A 141899 GS3216P 142677 to GS3216P 146462 ...

Page 240: ...Service and Repair Manual March 2021 224 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3232 ANSI CSA from serial numbers GS3215A 141899 GS3216P 142677 to GS3216P 146462 ...

Page 241: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 225 Electrical Schematic GS 3232 ANSI CSA from serial numbers GS3215A 141899 GS3216P 142677 to GS3216P 146462 ...

Page 242: ...Service and Repair Manual March 2021 226 Electrical Schematic GS 3232 ANSI CSA from serial numbers GS3215A 141899 GS3216P 142677 to GS3216P 146462 ...

Page 243: ...March 2021 Service and Repair Manual 227 Electrical Schematic GS 3232 ANSI CSA from serial number GS3216P 146463 ...

Page 244: ...Service and Repair Manual March 2021 228 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3232 ANSI CSA from serial numbers GS3216P 146463 ...

Page 245: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 229 Electrical Schematic GS 3232 ANSI CSA from serial number GS3216P 146463 ...

Page 246: ...Service and Repair Manual March 2021 230 Electrical Schematic GS 3232 ANSI CSA from serial number GS3216P 146463 ...

Page 247: ...ch 2021 Service and Repair Manual 231 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3211A 110000 to GS3214A 135714 GS4612A 110000 to GS4614A 135366 GS4613D 101 to GS4615D 1303 ...

Page 248: ...Manual March 2021 232 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3211A 110000 to GS3214A 135714 GS4612A 110000 to GS4614A 135366 GS4613D 101 to GS4615D 1303 ...

Page 249: ...and Repair Manual Part No 1272217GT GS 30 32 46 47 233 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3211 110000 to GS3214A 135714 GS4612A 110000 to GS4614A 135366 GS4613D 101 to GS4615D 1303 ...

Page 250: ...vice and Repair Manual March 2021 234 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3211A 110000 to GS3214A 135714 GS4612A 110000 to GS4614A 135366 GS4613D 101 to GS4615D 1303 ...

Page 251: ...March 2021 Service and Repair Manual 235 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3214A 135715 to GS3215A 141898 GS4614A 135367 to GS4615A 137959 GS4615D 1304 ...

Page 252: ...epair Manual March 2021 236 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 2032 GS 2632 2046 2646 ANSI CSA from serial numbers GS3214A 135715 to GS3215A 141898 GS4614A 135367 to GS4615A 137959 GS4615D 1304 ...

Page 253: ...rvice and Repair Manual Part No 1272217GT GS 30 32 46 47 237 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3214A 1135715 to GS3215A 1141898 GS4614A 135367 to GS4615A 137959 GS4615D 1304 ...

Page 254: ...Service and Repair Manual March 2021 238 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3214A 135715 to GS3215A 141898 GS4614A 135367 to GS4615A 137959 GS4615D 1304 ...

Page 255: ... and Repair Manual 239 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 GS4615A 137960 GS4615D 1305 to GS4616D 4432 GS4616P 138362 to GS4616P 139710 ...

Page 256: ...1 240 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 GS4615A 137960 GS4615D 1305 to GS4616D 4432 GS4616P 138362 to GS4616P 139710 ...

Page 257: ...l Part No 1272217GT GS 30 32 46 47 241 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 GS4615A 137960 GS4615D 1305 to GS4616D 4432 GS4616P 138362 to GS4616P 139710 ...

Page 258: ... Manual March 2021 242 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3215A 14189 GS3216P 142676 to GS3216P 146462 GS4615A 137960 GS4615D 1305 to GS4616D 4432 GS4616P 138362 to GS4616P 139710 ...

Page 259: ...March 2021 Service and Repair Manual 243 Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3216P 146463 GS4616D 4433 GS4616P 139711 ...

Page 260: ...Service and Repair Manual March 2021 244 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 2032 2632 2046 2646 ANSI CSA from serial numbers GS3216P 146463 GS4616D 4433 GS4616P 139711 ...

Page 261: ...March 2021 Service and Repair Manual 245 Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4612A 110000 to GS4614A 135366 GS4614D 101 to GS4615D 1303 GS4714D 101 to GS4715D 749 ...

Page 262: ...epair Manual March 2021 246 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4612A 110000 to GS4614A 135366 GS4614D 101 to GS4615D 1303 GS4714D 101 to GS4715D 749 ...

Page 263: ...rvice and Repair Manual Part No 1272217GT GS 30 32 46 47 247 Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4621A 110000 to GS4614A 135366 GS4614D 101 to GS4615D 1303 GS4714D 101 to GS4715D 749 ...

Page 264: ...Service and Repair Manual March 2021 248 Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4612A 110000 to GS4614A 135366 GS4614D 101 to GS4615D 1303 GS4714D 101 to GS4715D 749 ...

Page 265: ...vice and Repair Manual 249 Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4614A 135367 to GS4615A 137959 GS4615D 1304 to GS4616D 4432 GS4616P 138362 to GS4616P 139710 GS4715D 750 to GS4716D 3101 ...

Page 266: ...h 2021 250 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4614A 135367 to GS4615A 137959 GS4615D 1304 to GS4616D 4432 GS4616P 138362 to GS4616P 139710 GS4715D 750 to GS4716D 3101 ...

Page 267: ...Manual Part No 1272217GT GS 30 32 46 47 251 Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4614A 135367 to GS4615A 137959 GS4615D 1304 to GS4616D 4432 GS4616P 138362 to GS4616P 139710 GS4715D 750 to GS4716D 3101 ...

Page 268: ...pair Manual March 2021 252 Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4614A 135367 to GS4615A 137959 GS4615D 1304 to GS4616D 4432 GS4616P 138362 to GS4616P 139710 GS4715D 750 to GS4716D 3101 ...

Page 269: ...March 2021 Service and Repair Manual 253 Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4616D 4433 GS4616P 139711 GS4716D 3102 GS4716P 101 ...

Page 270: ...Service and Repair Manual March 2021 254 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3246 GS 4047 ANSI CSA from serial numbers GS4616D 4433 GS4616P 139711 GS4716D 3102 GS4716P 101 ...

Page 271: ...March 2021 Service and Repair Manual 255 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial number GS3010A 110000 to GS3011A 110827 ...

Page 272: ...Service and Repair Manual March 2021 256 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial number GS3010A 110000 to GS3011A 110827 ...

Page 273: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 257 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial number GS3010A 110000 to GS3011A 110827 ...

Page 274: ...Service and Repair Manual March 2021 258 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial number GS3010A 110000 to GS3011A 110827 ...

Page 275: ...March 2021 Service and Repair Manual 259 Electrical Schematic GS 1530 1530 1930 1932 AS CE from serial numbers GS3011A 110828 to GS3014A 136972 GS3011C 10000 to GS3015C 18038 GS3014D 101 to GS3015D 1113 ...

Page 276: ...r Manual March 2021 260 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial numbers GS3011A 110828 to GS3014A 136972 GS3011C 10000 to GS3015C 18038 GS3014D 101 to GS3015D 1113 ...

Page 277: ...e and Repair Manual Part No 1272217GT GS 30 32 46 47 261 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial numbers GS3011A 110828 to GS3014A 136972 GS3011C 10000 to GS3015C 18038 GS3014D 101 to GS3015D 1113 ...

Page 278: ...Service and Repair Manual March 2021 262 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial numbers GS3011A 110828 to GS3014A 136972 GS3011C 10000 to GS3015C 18038 GS3014D 101 to GS3015D 1113 ...

Page 279: ...March 2021 Service and Repair Manual 263 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial numbers GS3014A 136973 GS3015C 18039 GS3015D 1114 to GS3016D 5426 GS3016P 142281 to GS3016P 158208 ...

Page 280: ...ir Manual March 2021 264 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial numbers GS3014A 136973 GS3015C 18039 GS3015D 1114 to GS3016D 5426 GS3016P 142281 to GS3016P 158208 ...

Page 281: ...ce and Repair Manual Part No 1272217GT GS 30 32 46 47 265 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial numbers GS3014A 136973 GS3015C 18039 GS3015D 1114 to GS3016D 5426 GS3016P 142281 to GS3016P 158208 ...

Page 282: ...Service and Repair Manual March 2021 266 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial numbers GS3014A 136973 GS3015C 18039 GS3015D 1114 to GS3016D 5426 GS3016P 142281 to GS3016P 158208 ...

Page 283: ...March 2021 Service and Repair Manual 267 Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial number GS3016D 5427 GS3016P 158209 ...

Page 284: ...Service and Repair Manual March 2021 268 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 1530 1532 1930 1932 AS CE from serial numbers GS3016D 5427 GS3016P 158209 ...

Page 285: ...March 2021 Service and Repair Manual 269 Electrical Schematic GS 3232 AS CE from serial number GS3211A 110000 to GS3214A 135714 GS3212C 10000 to GS3215C 14503 ...

Page 286: ...Service and Repair Manual March 2021 270 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3232 AS CE from serial number GS3211A 110000 to GS3214A 135714 GS3212C 10000 to GS3215C 14503 ...

Page 287: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 271 Electrical Schematic GS 3232 AS CE from serial number GS3211A 110000 to GS3214A 135714 GS3212C 10000 to GS3215C 14503 ...

Page 288: ...Service and Repair Manual March 2021 272 Electrical Schematic GS 3232 AS CE from serial number GS3211A 110000 to GS3214A 135714 GS3212C 10000 to GS3215C 14503 ...

Page 289: ...March 2021 Service and Repair Manual 273 Electrical Schematic GS 3232 AS CE from serial number GS3214A 135715 to GS3215A 141898 GS3215C 14504 ...

Page 290: ...Service and Repair Manual March 2021 274 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3232 AS CE from serial number GS3214A 135715 to GS3215A 141898 GS3215C 14504 ...

Page 291: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 275 Electrical Schematic GS 3232 AS CE from serial number GS3214A 135715 to GS3215A 141898 GS3215C 14504 ...

Page 292: ...Service and Repair Manual March 2021 276 Electrical Schematic GS 3232 AS CE from serial number GS3214A 135715 to GS3215A 141898 GS32115C 14504 ...

Page 293: ...March 2021 Service and Repair Manual 277 Electrical Schematic GS 3232 AS CE from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 ...

Page 294: ...Service and Repair Manual March 2021 278 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3232 AS CE from serial number GS3215A 141899 GS3216P 142676 to GS3216P 146462 ...

Page 295: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 279 Electrical Schematic GS 3232 AS CE from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 ...

Page 296: ...Service and Repair Manual March 2021 280 Electrical Schematic GS 3232 AS CE from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 ...

Page 297: ...March 2021 Service and Repair Manual 281 Electrical Schematic GS 3232 AS CE from serial number GS3216P 146463 ...

Page 298: ...Service and Repair Manual March 2021 282 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3232 AS CE from serial number GS3216P 146463 ...

Page 299: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 283 Electrical Schematic GS 3232 AS CE from serial number GS3216P 146463 ...

Page 300: ...Service and Repair Manual March 2021 284 Electrical Schematic GS 3232 AS CE from serial number GS3216P 143463 ...

Page 301: ...nual 285 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial number GS3211A 110000 to GS3214A 135715 GS3212C 10000 to GS3215C 14377 GS4612A 110000 to GS4614A 135366 GS4612C 10000 to GS4615C 14503 GS4613D 101 to GS4615D 1303 ...

Page 302: ... 46 47 Part No 1272217GT Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial number GS3211A 110000 to GS3214A 1135714 GS3212C 10000 to GS3215C 14377 GS4612A 110000 to GS4614A 135366 GS4612C 10000 to GS4615C 14503 GS4613D 101 to GS4615D 1303 ...

Page 303: ...2217GT GS 30 32 46 47 287 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial number GS3211A 110000 to GS3214A 135714 GS3212C 10000 to GS3215C 14377 GS4612A 110000 to GS4614A 135366 GS4612C 10000 to GS4615C 14503 GS4613D 101 to GS4615D 1303 ...

Page 304: ...2021 288 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial number GS3211A 110000 to GS3214A 1135714 GS3215C 10000 to GS3215C 14377 GS4612A 110000 to GS4614A 135366 GS4612C 10000 to GS4615C 14503 GS4613D 101 to GS4615D 1303 ...

Page 305: ...021 Service and Repair Manual 289 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3214A 135715 to GS3215A 141898 GS3215C 14378 GS4614A 135367 to GS4615A 137959 GS46C 14504 GS4615D 1304 ...

Page 306: ...l March 2021 290 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3214A 135715 to GS3215A 141898 GS3215C 14378 GS4614A 135367 to GS4615A 137959 GS4615C 14504 GS4615D 1304 ...

Page 307: ...pair Manual Part No 1272217GT GS 30 32 46 47 291 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3214A 1135715 to GS3215A 1141898 GS3215C 14378 GS4614A 135367 to GS4615A 137959 GS4615C 14504 GS4615D 1304 ...

Page 308: ...and Repair Manual March 2021 292 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3214A 135715 to GS3215A 141898 GS3215C 14378 GS4614A 135367 to GS4615A 137959 GS4615C 14504 GS4615D 1304 ...

Page 309: ...rch 2021 Service and Repair Manual 293 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 GS4615A 137960 GS4616P 138362 to GS4616P 139710 ...

Page 310: ...Manual March 2021 294 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 GS4615A 137960 GS4616P 138362 to GS4616P 139710 ...

Page 311: ...and Repair Manual Part No 1272217GT GS 30 32 46 47 295 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 GS4615A 137960 GS4616P 138362 to GS4616P 139710 ...

Page 312: ...rvice and Repair Manual March 2021 296 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3215A 141899 GS3216P 142676 to GS3216P 146462 GS4615A 137960 GS4616P 138362 to GS4616P 139710 ...

Page 313: ...March 2021 Service and Repair Manual 297 Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3216P 146463 GS4616P 139711 ...

Page 314: ...Service and Repair Manual March 2021 298 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 2032 2632 2046 2646 AS CE from serial numbers GS3216P 146463 GS4616P 139711 ...

Page 315: ...March 2021 Service and Repair Manual 299 Electrical Schematic GS 3246 AS CE from serial numbers GS4612A 110000 to GS4614A 135366 GS4612C 10000 to GS4615C 14503 GS4614D 101 to GS4615D 1303 ...

Page 316: ...nd Repair Manual March 2021 300 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3246 AS CE from serial numbers GS4612A 110000 to GS4614A 135366 GS4612C 10000 to GS4615C 14503 GS4614D 101 to GS4615D 1303 ...

Page 317: ...1 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 301 Electrical Schematic GS 3246 AS CE from serial numbers GS4621A 110000 to GS4614A 135366 GS4612C 10000 to GS4615C 14503 GS4614D 101 to GS4615D 1303 ...

Page 318: ...Service and Repair Manual March 2021 302 Electrical Schematic GS 3246 AS CE from serial numbers GS4612A 110000 to GS4614A 135366 GS4612C 10000 to GS4615C 14503 GS4614D 101 to GS4615D 1303 ...

Page 319: ...March 2021 Service and Repair Manual 303 Electrical Schematic GS 3246 AS CE from serial numbers GS4614A 135367 to GS4615A 137959 GS4615C 14504 GS4615D 1304 to GS4616D 4432 ...

Page 320: ...ervice and Repair Manual March 2021 304 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3246 AS CE from serial numbers GS4614A 135367 to GS4615A 137959 GS4615C 14504 GS4615D 1304 to GS4616D 4432 ...

Page 321: ...arch 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 305 Electrical Schematic GS 3246 AS CE from serial numbers GS4614A 135367 to GS4615A 137959 GS4615C 14504 GS4615D 1304 to GS4616D 4432 ...

Page 322: ...Service and Repair Manual March 2021 306 Electrical Schematic GS 3246 AS CE from serial numbers GS4614A 135368 to GS4615A 137959 GS4615C 14504 GS4615D 1304 to GS4616D 4432 ...

Page 323: ...March 2021 Service and Repair Manual 307 Electrical Schematic GS 3246 AS CE from serial number GS4615A 137960 GS4616P 138362 to GS4616P 139710 ...

Page 324: ...Service and Repair Manual March 2021 308 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3246 AS CE from serial number GS4615A 137960 GS4616P 138362 to GS4616P 139710 ...

Page 325: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 309 Electrical Schematic GS 3246 AS CE from serial number GS4615A 137960 GS4616P 138362 to GS4616P 139710 ...

Page 326: ...Service and Repair Manual March 2021 310 Electrical Schematic GS 3246 AS CE from serial number GS4615A 137960 GS4616P 138362 to GS4616P 139710 ...

Page 327: ...March 2021 Service and Repair Manual 311 Electrical Schematic GS 3246 AS CE from serial number GS4616D 4433 GS4616P 139711 ...

Page 328: ...Service and Repair Manual March 2021 312 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 3246 AS CE from serial number GS4616D 4433 GS4616P 139711 ...

Page 329: ...March 2021 Service and Repair Manual 313 Electrical Schematic GS 4047 AS CE from serial numbers GS4712C 101 to GS4715C 2130 GS4714D 101 to GS4715D 749 ...

Page 330: ...Service and Repair Manual March 2021 314 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 4047 AS CE from serial numbers GS4712C 101 to GS4715C 2130 GS4714D 101 to GS4715D 749 ...

Page 331: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 315 Electrical Schematic GS 4047 AS CE from serial numbers GS4712C 101 to GS4715C 2130 GS4714D 101 to GS4715D 749 ...

Page 332: ...Service and Repair Manual March 2021 316 Electrical Schematic GS 4047 AS CE from serial numbers GS4712C 101 to GS4715C 2130 GS4714D 101 to GS4715D 749 ...

Page 333: ...March 2021 Service and Repair Manual 317 Electrical Schematic GS 4047 AS CE from serial number GS4715C 2131 GS4715D 750 to GS4716D 3101 ...

Page 334: ...Service and Repair Manual March 2021 318 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 4047 AS CE from serial number GS4715C 2131 GS4715D 750 to GS4716D 3101 ...

Page 335: ...March 2021 Service and Repair Manual Part No 1272217GT GS 30 32 46 47 319 Electrical Schematic GS 4047 AS CE from serial number GS4715C 2131 GS4715D 750 to GS4716D 3101 ...

Page 336: ...Service and Repair Manual March 2021 320 Electrical Schematic GS 4047 AS CE from serial numbers GS4715C 2131 GS4715D 750 to GS4716D 3101 ...

Page 337: ...March 2021 Service and Repair Manual 321 Electrical Schematic GS 4047 AS CE from serial number GS4716D 3102 ...

Page 338: ...Service and Repair Manual March 2021 322 GS 30 32 46 47 Part No 1272217GT Electrical Schematic GS 4047 AS CE from serial number GS4716D 3102 ...

Page 339: ...March 2021 Service and Repair Manual 323 Electrical Schematic Foot Switch option All Models ...

Page 340: ...Service and Repair Manual March 2021 324 GS 30 32 46 47 Part No 1272217GT Electrical Schematic Foot Switch option All Models GS 30 32 46 47 Part No 1272217GT Service and Repair Manual March 2021 ...

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