Teka ECO-Cube Operating Instructions Manual Download Page 13

 

BA_ECO-Cube_190815_EN.docx 

13 

15.08.2019 

 

 

 

Commissioning 

Improper work on the system and on electrical voltage components represent 
considerable danger to life and limb in the event of improper handling.

 

The operator is responsible for ensuring that all work is carried out by authorised and 
qualified personnel. The operator must ensure that their authorised personnel are fa-
miliar with all the safety indications in this manual in advance.

 

We recommend that each employee that operates the filter unit is trained with a train-
ing protocol in advance (see form attached).We recommend that each employee that 
operates the filter unit is trained with a training protocol in advance (see form at-
tached).

 

A start up of the system in an inappropriate condition can lead to dangers to life 
and limb.

 

Before the system start-up the commissioning measures described in this chapter 
must be completed. In addition, all of the doors of the system must be closed and all 
necessary connectors attached before turning on. The filter unit must not be operated 
without the filter elements. 
Protect all connection cables that lead away from the unit, from heat, moisture, and 
sharp edges. It must also be ensured that the connections are protected from damage 
caused by forklifts and the like. 

 

6.1  Structure of the intake and outlet pipe 

Unconnected pipes can lead to contamination of the ambient air and thus to the 
risk to respiratory tracts. Similarly, the potential accessibility of the fan impeller 
poses a danger to life and limb.

 

Only operate the system if the necessary pipelines are fitted. This also includes the 
connection of the curved silencer (Pos. 10).

 

Incorrectly dimensioned pipes can lead to disturbing air noise or poor monitor-
ing or dust deposits in the pipeline. 

The pipes must be laid according to the application. If this has not already been car-
ried out, a suitably qualified employee must be consulted .If the suction line includes 
detection elements (e.g. welding fume exhaust tubes), these must also be included in 
the layout. 
Inspection flaps shall be provided in the pipelines. They should be placed at key points 
in the pipelines (for example in front of conduit elbows). The number of inspection 
flaps depends on the length of the pipeline. 

 

The intake pipe must be attached to the suction support (pos. 9) of the filter housing, and must be 
fixed by use of 4 screws 3,5x13. 

When using a detection element with extraction hood, the extraction hood must track the welding 
seam, possibly taking advantage of the thermally induced welding fume movements. 
However, it is important to ensure that connections between the workpiece and the extractor hood 
(and generally between the workpiece and filter device) are avoided, so that, if necessary, the 
welding current cannot flow back through the protective conductor of the filter unit to the welding 
machine.

 

When connecting the suction pipeline to an upstream machine, the pipeline must be connected to 
the detection port of the upstream machine. 

Summary of Contents for ECO-Cube

Page 1: ...original operating instructions Filter device type ECO Cube TEKA Absaug und Entsorgungs technologie GmbH Industriestra e 13 D 46342 Velen Postfach 1137 D 46334 Velen Tel 49 0 2863 9282 0 Fax 49 0 2863...

Page 2: ...rtridges 17 7 2 Disconnection from the mains emptying of compressed air tank 17 7 3 Emptying the dust collector 17 7 4 Draining of the condensate 18 7 5 Changing the filter cartridges 19 7 6 Changing...

Page 3: ...8 2019 16 2 2 Visual inspection of the pipelines for dust deposits 32 16 2 3 Visual inspection of the pneumatic pipes 33 16 2 4 Functional test of the unit 33 16 2 5 Electrical test of the electrical...

Page 4: ...ther the filter system has been fully supplied before starting assembly 1x 1x 1x 1x 1x 1x 1x 1x PE 5x 2x 72x ISO 7380 M6x12 2x ISO 7380 M8x20 8x 8x 8x ISO 7380 M8x16 8x DIN 1587 M8 20x DIN 125 A8 4 24...

Page 5: ...ridges Dust collector housing Dust collector Toggle clamping system for housings Control housing Spark labyrinth with suction support Curved silencer Pos 11 Pos 12 Pos 13 Pos 14 Pos 15 Pos 16 Pos 17 P...

Page 6: ...he state of the art through continuous development Nevertheless misuse or mis conduct can endanger your safety Please observe the following for a successful use of the filter system Please read these...

Page 7: ...not for other purposes Please contact the manufacturer in case of doubt The polluted air is detected by detectors A pipe line which is connected to the suction supports passes the air through the spa...

Page 8: ...he mains Do not use the system if parts of the system are faulty missing or damaged Do not operate the system without filter elements A defective condition of the sys tem could represent hazards to he...

Page 9: ...suitable flooring Falling over or func tional impairments may otherwise represent a danger to life and limb The substrate must be vibration free and horizontally aligned The operator has to verify the...

Page 10: ...ound The lifting eyes D of the fan must be used to attach the cleaning device housing The crane openings D may only be used for lifting the cleaning housing The crane openings are not suitable to lift...

Page 11: ...x right It is mounted at the upper and lower toggle levers G For this 2 screws M6x12 per toggle lever briefly have to be solved then screw again including the mounting brackets Fig dust collector hous...

Page 12: ...Cube_190815_EN docx 12 15 08 2019 Fig cleaning device housing with fan Fig Installation of the curved silencer Fig Installation of the steel cable Fig Installation of the mounting brackets for supply...

Page 13: ...s to the risk to respiratory tracts Similarly the potential accessibility of the fan impeller poses a danger to life and limb Only operate the system if the necessary pipelines are fitted This also in...

Page 14: ...a frequency converter then it may only be operated on networks with an AC DC sensitive RCCB For frequency converter operation the cross section of the pro tective conductor must be at least 10mm and m...

Page 15: ...r must be dry and oil free Connect the compressed air hose to the hose nozzle pos 18 For not generating too little pressure the connected pressure supply must be in the range of 5 10 bar 72 5 145 psi...

Page 16: ...ommend Half mask respirator with DIN EN 141 143 protection level P3 In accordance with national regulations the operator is obliged to carry out repeat and functional tests A malfunction of the system...

Page 17: ...the condensate according to the statutory provisions After completion of all maintenance work the system can be reconnected to the power supply and connected to the external compressed air supply 7 3...

Page 18: ...ontainer is tightly sealed under the filter system The seal upon the dust collection con tainer must be checked for any damage and replaced if necessary There is a threat of crushing when the toggle c...

Page 19: ...a the system control see separate manual three times The filter unit must be switched off beforehand but without disconnecting the unit from the power supply After that the filter unit must be disconn...

Page 20: ...g to the national or regional regula tions Do a visual control and clean the filter area if necessary Place the displacer in the new filter cartridge so that the screw of the displacer is inserted thr...

Page 21: ...is not allowed to be exceeded The step ladder may only be used to reach the control elements but not for other purposes 9 Dismantling disposal The dismantling of the installation also entails the poss...

Page 22: ...14 is in the OFF position Set the main switch in the ON position Plug power supply is missing or incorrectly inserted Plug connector check power supply plug in correctly No power at outlet Check the m...

Page 23: ...tion Contact our service depart ment Clean air outlet contracted Check clean air outlet if nec essary fix error found Suction line contracted Check suction line if neces sary fix error found Throttle...

Page 24: ...3 Protection type IP 54 ISO class F Control voltage V 24 V DC Duty cycle 100 Width x Depth x Height housing dimen sions mm in 800 x 800 x 3200 31 5 x 31 5 x 126 Weight kg lb ca 490 ca 1078 Filter ins...

Page 25: ...le n Filter cartridge non precoat 25 3m 269ft L 1200mm 47in 1000501420250 Plastic bag for disposal of filter cartridges L 1200mm 47in 4 pieces 10030251702 Plastic bag for insertion into dust collector...

Page 26: ...a precaution the signal hooter is activated and the error message particle sensor is shown on the display of the con trol In this case the operator must immediately switch off the upstream machine too...

Page 27: ...ount the original filter door pos 4 by loosen the filter door from the hinges The original filter door is not needed anymore and can be disposed of Mount the new filter door The new filter door is alr...

Page 28: ...leave the danger zone 4 Disconnect the filter unit from the power supply 5 Remove the lock pin of the extinguishing bottle 6 Now actuate a rush extinguishing of 2 3 seconds by pulling the lever of the...

Page 29: ...ity that the above named product with the machine n A16000010011001 complies with the following standards Machine guidelines 2006 42 CE Electromagnetic compatibility 2014 30 EU Pressure equipment dire...

Page 30: ...e been instructed on the following points Introduction completed Description of the filter system Mode of operation and applications of the filter system Explanation of safety indications Procedures i...

Page 31: ...essary Check of fill level emptying of the dust collection container 7 3 weekly Draining of the condensation water 7 4 weekly Check the filter mats at the air gratings of the control housing for pollu...

Page 32: ...for corrosion or damages changes of the coating Check the inner filter area and the filter housing Check the hinges of the maintenance door for damages Visual inspection of the control and operating e...

Page 33: ...e functional test of the unit The following steps must be carried out in the course of the functional test Switch the unit on Pay attention to failures or error messages of the operating elements Also...

Page 34: ...ctrical point of view Those systems are subject to regular electrical checks by the operator of the unit and are subject to national standards of the different countries The here recommended maintenan...

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