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7. Measure and record the “g” gap before further

disassembly.  See Figure 4-2, on Page 13.

8. To remove impeller, extend tabs of lock washer

and remove impeller bolt. Be careful of small
parts that can be lost.

9. Remove socket head cap screws and remove

Front Bearing Housing from Stator Assembly.
Exercise care while removing this housing be-
cause of liquids which may be contained in the
stator assembly.

10. Remove Rear Bearing Housing Bolts and remove

Rear Bearing Housing from Stator Assembly.
Exercise caution while removing this housing
because of liquids which may be contained in
the Stator Assembly.

11. Remove Rotor Assembly. Place on a clean cloth

to avoid damage. During the removal of the rotor
take care in handling the rotor to prevent dam-
age to the rotor or stator because the rotor will
drop once the armature clears the stator assem-
bly and the rotor shaft may hit the stator liner if
not properly supported.

12.  Remove front shaft sleeve and front thrust collar.

13. To remove rear Shaft Sleeve and thrust collar,

bend tabs up on lock washer and unscrew bolt.

This bolt has left hand threads.

14. To remove bearing, remove set screw and slide

out bearing.

4-2. Inspection

4-2.1. Bearings

Check the following points:

A. Thrust face for scratches and chips. Refer

to Table 4-1(L), Page 14 for excess wear
on thrust surface. (Check this dimension
after bearing has been removed.)

B. Wear inside of bearing bore.  Refer to Table

4-1 (A – B), on Page 14.

4-2.2. Shaft Sleeves and Thrust Collars

The rotor assembly shaft sleeves and thrust surfaces
should also be visually inspected at the bearing con-

4-1. Recommended tools for  Disassembly
        Reassembly and Inspection.

Size

Description

17  mm

Socket wrench for pump cas-
ing, rear bearing housing
bolts, rear shaft sleeve re-
taining bolt, and impeller
retaining bolt M10.

19 mm

Socket wrench for impeller
retaining bolt M12.

3 mm

Hex wrench for bearing re-
taining screws.

5  mm

Hex wrench for front bearing
housing retaining bolts.

.200"

Travel Dial Indicator to
measure endplay.

Dial calipers

To measure bearing wear.

Feeler Gauges

To measure “g” gap.

Torque Wrench

To measure bolt tightness.

4-1.1. Disassembly

1. Fully close valves in discharge, suction and util-

ity piping.

2. Disconnect the power cables from the connec-

tion box prior to disassembly.

WARNING

SAFETY HAZARD TO PERSONNEL WILL
EXIST IF THIS STEP IS NOT  FOLLOWED.

3. Remove drain plug or open drain valve to drain

liquid in the pump.

4. Since piping loads may exist, insert bracing un-

der casing.

5. Remove casing bolts. Be careful not to spill any

remaining fluid that may be trapped in casing.

6. Remove anchor bolting in order to slide pump

out of casing. Casing will remain attached to pip-
ing.

SECTION 4.  Maintenance

Page 11

Summary of Contents for DynaPump LE Series

Page 1: ...Instruction Manual for Installation Operation Maintenance DYNAPUMP Sealless Leakproof Canned Motor Pump LE SERIES 4 09...

Page 2: ...This page intentionally blank...

Page 3: ...Piping Data 5 2 3 Electrical 6 2 3 1 General 6 2 3 2 Thermal Cut Out 6 2 3 3 Starting Equipment 6 2 3 4 Bearing Wear Monitor 7 SECTION 3 OPERATION 3 1 Procedure Before Initial Start up 9 3 2 Priming...

Page 4: ...pump LE Series Bearing Wear Limit 14 4 2 Dynapump LE Series Playing Gap of Rotor Axial End Play 14 4 3 Dynapump LE Series Adjusting Value of Gap g 14 4 4 Dynapump LE Series Tightening Torque for Impel...

Page 5: ...ed out and signed by a responsible individual at the customer s facility Refer to copy of Decontamination Form in the Appendix of the Instruction Manual It is recommend that as a minimum a set of bear...

Page 6: ...This page intentionally blank...

Page 7: ...ly in conjunction with the leak proof terminal post assembly provides the secondary con SECTION 1 General Information Page 1 Figure 1 1 Dynapump LE Series Standard Circulation tainment This design pre...

Page 8: ...journal area Each bearing is manufactured to close tolerances for a high degree of concentricity and is held in a bearing housing by a retaining screw Bearings are easily replaced by re moving the re...

Page 9: ...precau tions The pump may be under pressure Always loosen the drain plug slowly to relieve any inter nal pressure before attempting to disassemble the pump Adequate precautions must be taken if the li...

Page 10: ...This page intentionally blank...

Page 11: ...that sufficient NPSH Net Posi tive Suction Head is provided over vapor pressure of the fluid at the pump inlet NPSH requirements at the design point are stated on the pump order data sheet For additio...

Page 12: ...be the same size as the pump discharge port diameter If discharge piping is of considerable length use larger diameter pipe one or two sizes larger If the pump is to discharge into a closed system or...

Page 13: ...age 6 WARNING The thermal cutout switch does not provide protection against fast heat build up result ing from locked rotor conditions single phasing or heavy overloads The current overload relay heat...

Page 14: ...rotor assembly When the rotor is perfectly centered in the stator between the coils the electric currents are balanced and no voltage is de tected When bearing wear occurs the rotor moves toward one...

Page 15: ...ve until rated discharge pressure is obtained h Remove obstructions in the impeller i Reverse any two motor leads and check with phase sequence meter See Paragraph 3 3 j Impeller must be repaired or r...

Page 16: ...This page intentionally blank...

Page 17: ...e pump Pump should operate with very low noise and vibrations Excessive or abnor SECTION 3 Operation 3 1 Procedure Before Initial Start Before starting the pump for the first time make sure suction an...

Page 18: ...ed periodically during operation If the initial reading TRGi was not re corded then the color coding system shown in sec tion 2 3 4 Page 7 may be used to determine bearing changing intervals If the TR...

Page 19: ...chips Refer to Table 4 1 L Page 14 for excess wear on thrust surface Check this dimension after bearing has been removed B Wear inside of bearing bore Refer to Table 4 1 A B on Page 14 4 2 2 Shaft Sl...

Page 20: ...anti rotational key or pin Install the Flat Washer Lock Washer and Lock Bolt insuring that the Lock Washer tab is engaged in the slot in the Shaft Sleeve Torque Lock Bolt per Table 4 4 Page 14 This b...

Page 21: ...Figure 4 2 g Gap Figure 4 1 Bearing Wear Page 13...

Page 22: ...98 in Motor Frame Number A B L 3111 3115 15B 0 3mm 0 012 in 44 2mm 1 746 in 3115 15A 3211 3215 15B 0 4mm 0 016 in 49 2mm 1 937 in 3215 15A 3311 3315 15B 0 4mm 0 016 in 59 2mm 2 331 in 3315 15A 0 4mm 0...

Page 23: ...APPENDIX...

Page 24: ...____________________________________________________________ 2 ACTUAL OPERATING CONDITIONS TRANSFER CIRCULATION FLOW _____________________________________GPM SUCTION PRESSURE _____________________PSIG...

Page 25: ...__________________ DECONTAMINATION INFORMATION All pumps parts must be completely decontaminated and all information in this section must be completed prior to shipment to our factory or service cente...

Page 26: ...ONBOXFROMTHELEAD NIPPLEANDCHIPAWAYTHEPOTTINGCOMPOUNDFROMTHELEADNIPPLE B2 POSITIONTHESTATORASSEMBLYWITHTHELEADNIPPLEDOWNANDINTRODUCEAN APPROPRIATENEUTRALIZINGFLUIDTOTHERELIEFVALVEADAPTER THEFLUIDWILLEX...

Page 27: ...A 4...

Page 28: ...A 5...

Page 29: ...A 6...

Page 30: ...A 7...

Page 31: ...9919 Website www teikoku usa com E mail info teikoku usa com Chempump 959 Mearns Road Warminster PA 18974 Phone 215 343 6000 Fax 267 486 1037 Website www chempump com E mail chempump chempump com Midw...

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