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1-2. Stator Assembly

The stator assembly consists of a set of three-phase
windings connected in a one-circuit wye arrange-
ment. Stator laminations are of low-silicon grade
steel. Laminations and windings are mounted in-
side the cylindrical stator band. End bells, welded to
the stator band, close off the ends of the stator as-
sembly. The stator liner is, in effect, a cylindrical “can”
placed in the stator bore and welded to the rear end
bell and front end bell to hermetically seal off the
windings from contact with the liquid being pumped.
Terminal leads from the windings are brought into
an oversized electrical terminal box.  Motor lead wires
are isolated from the users’ conduit line by a leak-
proof terminal post assembly mounted inside the
terminal box.  The design of the stator assembly in
conjunction with the leakproof terminal post assem-
bly provides a true positive secondary containment.

1-3. Rotor Assembly

The rotor assembly is a squirrel cage induction rotor
constructed and machined for use in the Dynapump
LE.  It consists of a machined corrosion resistant
hollow shaft, laminated core with cast aluminum bars
and end rings, corrosion resistant end covers, and a
corrosion resistant can. The impeller is keyed to the
shaft and held in place with a bolt and lockwasher.

The rotor end covers are welded to the shaft and
also to the rotor can which surrounds the outside of
the rotor, thus hermetically sealing off the rotor core
from contact with the liquid being pumped.

The shaft is fitted with replaceable shaft sleeves and
thrust collars.  These parts are pinned or keyed to
prevent rotation.  Axial movement is restricted by the
thrust collars contacting the face of the front and rear
bearings.

1-4. Bearings

The bearings for the Dynapump LE Series are car-
bon graphite as standard (silicon carbide is avail-
able as an option) and are machined with special
helix grooves through the bore to assure adequate
fluid circulation at the journal area. Each bearing is
manufactured to close tolerances for a high degree
of concentricity and is held in a bearing housing by a
retaining screw. Bearings are easily replaced by re-
moving the retaining screw and sliding the bearing
from its housing.

1-5. Thrust Collars and Shaft Sleeves

All Dynapump LE models are equipped with thrust
collars providing a replaceable surface against which
axial loads can be carried during process upset con-
ditions. The shaft is also fitted with replaceable shaft
sleeves.  Both the thrust collars and shaft sleeves
are constructed of 316SS with a hard chrome wear
surface for long life.  These parts are pinned or keyed
to prevent rotation.

1-6. Cooling Flow

Cooling for stator, rotor, and bearings, as well as
bearing lubrication, is provided by circulation of the
pumped fluid. A portion of the process fluid enters
the motor section through ports in the front bearing
housing.  The fluid flows across the front bearing
and returns to the rear of the impeller.  The remain-
der passes over the rotor, across the rear bearing,
and returns to suction through the hollow shaft. See
Figure 1-1, Page 1.

1-7. Automatic Thrust Balance

Based on hydraulic principles, Dynapump LE’s au-
tomatic thrust balance is accomplished by the pres-
sure of the pumped fluid itself, operating in a bal-
ance chamber at the front and rear of the impeller.

When a change in load shifts the position of the im-
peller away from the balance condition, there is an
equalizing change of hydraulic pressure in the bal-
ance chamber, which immediately returns the im-
peller-rotor assembly to the balanced position.

1-8. Safety Precautions.

1. Do not run pump dry.  If the pump is allowed to

run dry the bearing sleeves and other compo-
nents will be damaged and serious overheating
of the motor windings will occur.

2. Avoid rapid temperature changes.  Rapid

changes in temperature can cause leaks to oc-
cur in the gasket areas of the pump.

3. Pump may be hot.  Motor section of the pump

can be very hot, even when pumping cool liq-
uids.  Motor windings are rated to 356

F.

4. If the motor trips due to the thermal cutouts, do

not restart before determining the cause.

Summary of Contents for DynaPump LE Series

Page 1: ...Instruction Manual for Installation Operation Maintenance DYNAPUMP Sealless Leakproof Canned Motor Pump LE SERIES 4 09...

Page 2: ...This page intentionally blank...

Page 3: ...Piping Data 5 2 3 Electrical 6 2 3 1 General 6 2 3 2 Thermal Cut Out 6 2 3 3 Starting Equipment 6 2 3 4 Bearing Wear Monitor 7 SECTION 3 OPERATION 3 1 Procedure Before Initial Start up 9 3 2 Priming...

Page 4: ...pump LE Series Bearing Wear Limit 14 4 2 Dynapump LE Series Playing Gap of Rotor Axial End Play 14 4 3 Dynapump LE Series Adjusting Value of Gap g 14 4 4 Dynapump LE Series Tightening Torque for Impel...

Page 5: ...ed out and signed by a responsible individual at the customer s facility Refer to copy of Decontamination Form in the Appendix of the Instruction Manual It is recommend that as a minimum a set of bear...

Page 6: ...This page intentionally blank...

Page 7: ...ly in conjunction with the leak proof terminal post assembly provides the secondary con SECTION 1 General Information Page 1 Figure 1 1 Dynapump LE Series Standard Circulation tainment This design pre...

Page 8: ...journal area Each bearing is manufactured to close tolerances for a high degree of concentricity and is held in a bearing housing by a retaining screw Bearings are easily replaced by re moving the re...

Page 9: ...precau tions The pump may be under pressure Always loosen the drain plug slowly to relieve any inter nal pressure before attempting to disassemble the pump Adequate precautions must be taken if the li...

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Page 11: ...that sufficient NPSH Net Posi tive Suction Head is provided over vapor pressure of the fluid at the pump inlet NPSH requirements at the design point are stated on the pump order data sheet For additio...

Page 12: ...be the same size as the pump discharge port diameter If discharge piping is of considerable length use larger diameter pipe one or two sizes larger If the pump is to discharge into a closed system or...

Page 13: ...age 6 WARNING The thermal cutout switch does not provide protection against fast heat build up result ing from locked rotor conditions single phasing or heavy overloads The current overload relay heat...

Page 14: ...rotor assembly When the rotor is perfectly centered in the stator between the coils the electric currents are balanced and no voltage is de tected When bearing wear occurs the rotor moves toward one...

Page 15: ...ve until rated discharge pressure is obtained h Remove obstructions in the impeller i Reverse any two motor leads and check with phase sequence meter See Paragraph 3 3 j Impeller must be repaired or r...

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Page 17: ...e pump Pump should operate with very low noise and vibrations Excessive or abnor SECTION 3 Operation 3 1 Procedure Before Initial Start Before starting the pump for the first time make sure suction an...

Page 18: ...ed periodically during operation If the initial reading TRGi was not re corded then the color coding system shown in sec tion 2 3 4 Page 7 may be used to determine bearing changing intervals If the TR...

Page 19: ...chips Refer to Table 4 1 L Page 14 for excess wear on thrust surface Check this dimension after bearing has been removed B Wear inside of bearing bore Refer to Table 4 1 A B on Page 14 4 2 2 Shaft Sl...

Page 20: ...anti rotational key or pin Install the Flat Washer Lock Washer and Lock Bolt insuring that the Lock Washer tab is engaged in the slot in the Shaft Sleeve Torque Lock Bolt per Table 4 4 Page 14 This b...

Page 21: ...Figure 4 2 g Gap Figure 4 1 Bearing Wear Page 13...

Page 22: ...98 in Motor Frame Number A B L 3111 3115 15B 0 3mm 0 012 in 44 2mm 1 746 in 3115 15A 3211 3215 15B 0 4mm 0 016 in 49 2mm 1 937 in 3215 15A 3311 3315 15B 0 4mm 0 016 in 59 2mm 2 331 in 3315 15A 0 4mm 0...

Page 23: ...APPENDIX...

Page 24: ...____________________________________________________________ 2 ACTUAL OPERATING CONDITIONS TRANSFER CIRCULATION FLOW _____________________________________GPM SUCTION PRESSURE _____________________PSIG...

Page 25: ...__________________ DECONTAMINATION INFORMATION All pumps parts must be completely decontaminated and all information in this section must be completed prior to shipment to our factory or service cente...

Page 26: ...ONBOXFROMTHELEAD NIPPLEANDCHIPAWAYTHEPOTTINGCOMPOUNDFROMTHELEADNIPPLE B2 POSITIONTHESTATORASSEMBLYWITHTHELEADNIPPLEDOWNANDINTRODUCEAN APPROPRIATENEUTRALIZINGFLUIDTOTHERELIEFVALVEADAPTER THEFLUIDWILLEX...

Page 27: ...A 4...

Page 28: ...A 5...

Page 29: ...A 6...

Page 30: ...A 7...

Page 31: ...9919 Website www teikoku usa com E mail info teikoku usa com Chempump 959 Mearns Road Warminster PA 18974 Phone 215 343 6000 Fax 267 486 1037 Website www chempump com E mail chempump chempump com Midw...

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