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SECTION 2.  Installation

2-1. Receipt Inspection

1. Visually inspect the shipping container for evi-

dence of damage during shipment.

2. Check unit to see that suction, discharge and

any other connections are sealed.

3. Inspect the suction and discharge gasket seat-

ing surface to be certain that they are clean of
foreign matter and free from nicks, gouges and
scratches.

4. Check all nameplate data against shipping pa-

pers.

2-1.1. Storage Note

In situations where a Dynapump LE Series is to be
stored for a period of time prior to installation and
where the climate experiences wide temperature
changes and high humidity, the terminal box, suc-
tion and discharge flange, and any other openings
must be sealed to prevent moisture from entering
the internals of the pump.

2-2. Structural

The pump design and construction eliminates the
necessity of aligning the pump and motor. The pump
should be supported from the mountings provided.
It should be mounted in such a way as to have its
weight properly supported. Suction and discharge
piping must be properly supported and aligned so
that no strain is placed on the pump casing.

General

1. Remove burrs and sharp edges from flanges

when making up joints.

2. When connecting flanged joints, be sure inside

diameters match within 1/16" so as not to im-
pose a strain on the pump casing.

3. Use pipe hangers or supports at intervals as

necessary.

2-2.1. Pump Location

Locate the pump as close as possible to the fluid
supply with a positive suction head. Installations with

suction lift are possible but not recommended.
Location of the pump and arrangement of the sys-
tem should be such that sufficient NPSH (Net Posi-
tive Suction Head) is provided over vapor pressure
of the fluid at the pump inlet. NPSH requirements at
the design point are stated on the pump order data
sheet. For additional design points, refer to the cor-
responding performance curves located in the Ap-
pendix of this manual.

NOTE

Experience has proven that most pump
troubles result from poor suction condi-
tions including insufficient NPSH.  The suc-
tion line must have as few pressure drops
as possible and available NPSH MUST be
greater than required NPSH.

Depending on job conditions, available NPSH can
sometimes be increased to meet the NPSH required
by the pump for satisfactory operation. NPSH can be
“tailored” by changes in the piping, in liquid supply
level, by pressurizing the suction vessel and by sev-
eral other methods. Refer to Table 2-2, Page 8,
Trouble Shooting.

2-2.2. Mounting and Alignment

The Dynapump LE Series combines a pump and
motor in a single hermetically sealed unit. No te-
dious coupling alignment is required because the
pump has no external coupling between pump and
motor. All models can be mounted in any position.
For mounting with discharge on the side or in any
other position other than top discharge, please con-
tact the factory.  Modifications must be made to the
standard internal venting arrangement and hydrau-
lic thrust balance system.

Base cradles are offered on all models. Simply set
the pump on a foundation strong enough to support
its weight. There is no need to bolt down or grout in a
Dynapump LE Series. All Dynapump LE Series mod-
els are provided with a specially made base de-
signed to mount on a standard ANSI base plate to
facilitate inspection and repair.

Be sure that the suction and discharge piping is prop-
erly aligned so that no strain is placed on the pump
casing by out-of-line piping.

Summary of Contents for DynaPump LE Series

Page 1: ...Instruction Manual for Installation Operation Maintenance DYNAPUMP Sealless Leakproof Canned Motor Pump LE SERIES 4 09...

Page 2: ...This page intentionally blank...

Page 3: ...Piping Data 5 2 3 Electrical 6 2 3 1 General 6 2 3 2 Thermal Cut Out 6 2 3 3 Starting Equipment 6 2 3 4 Bearing Wear Monitor 7 SECTION 3 OPERATION 3 1 Procedure Before Initial Start up 9 3 2 Priming...

Page 4: ...pump LE Series Bearing Wear Limit 14 4 2 Dynapump LE Series Playing Gap of Rotor Axial End Play 14 4 3 Dynapump LE Series Adjusting Value of Gap g 14 4 4 Dynapump LE Series Tightening Torque for Impel...

Page 5: ...ed out and signed by a responsible individual at the customer s facility Refer to copy of Decontamination Form in the Appendix of the Instruction Manual It is recommend that as a minimum a set of bear...

Page 6: ...This page intentionally blank...

Page 7: ...ly in conjunction with the leak proof terminal post assembly provides the secondary con SECTION 1 General Information Page 1 Figure 1 1 Dynapump LE Series Standard Circulation tainment This design pre...

Page 8: ...journal area Each bearing is manufactured to close tolerances for a high degree of concentricity and is held in a bearing housing by a retaining screw Bearings are easily replaced by re moving the re...

Page 9: ...precau tions The pump may be under pressure Always loosen the drain plug slowly to relieve any inter nal pressure before attempting to disassemble the pump Adequate precautions must be taken if the li...

Page 10: ...This page intentionally blank...

Page 11: ...that sufficient NPSH Net Posi tive Suction Head is provided over vapor pressure of the fluid at the pump inlet NPSH requirements at the design point are stated on the pump order data sheet For additio...

Page 12: ...be the same size as the pump discharge port diameter If discharge piping is of considerable length use larger diameter pipe one or two sizes larger If the pump is to discharge into a closed system or...

Page 13: ...age 6 WARNING The thermal cutout switch does not provide protection against fast heat build up result ing from locked rotor conditions single phasing or heavy overloads The current overload relay heat...

Page 14: ...rotor assembly When the rotor is perfectly centered in the stator between the coils the electric currents are balanced and no voltage is de tected When bearing wear occurs the rotor moves toward one...

Page 15: ...ve until rated discharge pressure is obtained h Remove obstructions in the impeller i Reverse any two motor leads and check with phase sequence meter See Paragraph 3 3 j Impeller must be repaired or r...

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Page 17: ...e pump Pump should operate with very low noise and vibrations Excessive or abnor SECTION 3 Operation 3 1 Procedure Before Initial Start Before starting the pump for the first time make sure suction an...

Page 18: ...ed periodically during operation If the initial reading TRGi was not re corded then the color coding system shown in sec tion 2 3 4 Page 7 may be used to determine bearing changing intervals If the TR...

Page 19: ...chips Refer to Table 4 1 L Page 14 for excess wear on thrust surface Check this dimension after bearing has been removed B Wear inside of bearing bore Refer to Table 4 1 A B on Page 14 4 2 2 Shaft Sl...

Page 20: ...anti rotational key or pin Install the Flat Washer Lock Washer and Lock Bolt insuring that the Lock Washer tab is engaged in the slot in the Shaft Sleeve Torque Lock Bolt per Table 4 4 Page 14 This b...

Page 21: ...Figure 4 2 g Gap Figure 4 1 Bearing Wear Page 13...

Page 22: ...98 in Motor Frame Number A B L 3111 3115 15B 0 3mm 0 012 in 44 2mm 1 746 in 3115 15A 3211 3215 15B 0 4mm 0 016 in 49 2mm 1 937 in 3215 15A 3311 3315 15B 0 4mm 0 016 in 59 2mm 2 331 in 3315 15A 0 4mm 0...

Page 23: ...APPENDIX...

Page 24: ...____________________________________________________________ 2 ACTUAL OPERATING CONDITIONS TRANSFER CIRCULATION FLOW _____________________________________GPM SUCTION PRESSURE _____________________PSIG...

Page 25: ...__________________ DECONTAMINATION INFORMATION All pumps parts must be completely decontaminated and all information in this section must be completed prior to shipment to our factory or service cente...

Page 26: ...ONBOXFROMTHELEAD NIPPLEANDCHIPAWAYTHEPOTTINGCOMPOUNDFROMTHELEADNIPPLE B2 POSITIONTHESTATORASSEMBLYWITHTHELEADNIPPLEDOWNANDINTRODUCEAN APPROPRIATENEUTRALIZINGFLUIDTOTHERELIEFVALVEADAPTER THEFLUIDWILLEX...

Page 27: ...A 4...

Page 28: ...A 5...

Page 29: ...A 6...

Page 30: ...A 7...

Page 31: ...9919 Website www teikoku usa com E mail info teikoku usa com Chempump 959 Mearns Road Warminster PA 18974 Phone 215 343 6000 Fax 267 486 1037 Website www chempump com E mail chempump chempump com Midw...

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