Chapter 4 Starters .............................................................................................................. 4-1
Disassembly and Inspection ........................................................................................... 4-1
Assembly and Inspection ................................................................................................ 4-1
Stylized Rewind Starter with Plastic Retainer ................................................................. 4-2
Disassembly and Inspection ....................................................................................... 4-2
Assembly and Inspection ............................................................................................ 4-2
12 Volt Electric Starters .................................................................................................. 4-3
Removal ..................................................................................................................... 4-3
Parts List..................................................................................................................... 4-3
Drive Assembly Service .............................................................................................. 4-3
Check Brushes ........................................................................................................... 4-4
Armature Check .......................................................................................................... 4-4
Assembly .................................................................................................................... 4-5
Chapter 5 Flywheels........................................................................................................... 5-1
General Information ........................................................................................................ 5-1
High Inertia Flywheel ...................................................................................................... 5-1
Diecast Aluminum Flywheel ........................................................................................... 5-1
Removal ......................................................................................................................... 5-1
Cored Holes .................................................................................................................... 5-2
Installation ...................................................................................................................... 5-2
Brake System ................................................................................................................. 5-3
Method 1..................................................................................................................... 5-3
Method 2..................................................................................................................... 5-3
Stopping the Engine ...................................................................................................... 5-3
To Start Engine ............................................................................................................. 5-3
Wiring Diagrams ............................................................................................................. 5-4
Battery ............................................................................................................................ 5-4
Brake Pad Replacement ................................................................................................. 5-4
Brake Control Lever Replacement ................................................................................. 5-5
Control Switch ................................................................................................................ 5-5
Checking Control Switch ................................................................................................ 5-5
Chapter 6 Alternator ........................................................................................................... 6-1
Alternator ........................................................................................................................ 6-1
Troubleshooting Electric Start Engines .......................................................................... 6-1
Troubleshooting for Both Mechanical and Electric Start Systems .................................. 6-1
Chapter 7 Ignition ............................................................................................................... 7-1
Solid State Ignition.......................................................................................................... 7-1
Solid State Ignition Operation ......................................................................................... 7-1
Spark Plug Service ......................................................................................................... 7-1
Ignition Timing ................................................................................................................ 7-1
Chapter 8 Piston, Rings and Connecting Rod ................................................................. 8-1
Piston and Rings ............................................................................................................ 8-1
Connecting Rods ............................................................................................................ 8-2
Chapter 9 Cylinders and Cylinder Heads ......................................................................... 9-1
Cylinder Service ............................................................................................................. 9-1
Reboring ..................................................................................................................... 9-1
Cylinder Heads ............................................................................................................... 9-1
Table Of Contents (Continued)
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