695578
Double
Knot
Dog Spring
Starter Dog
Friction Washer
Retainer Cover
Washer
Spring
Retainer Pin
Reinstall Retainer Pin
1/8"(3.2 mm) From Top
Disassembly and Inspection
1.
Remove the rewind assembly from the engine.
2.
Use the handle to pull a length of rope out.
3.
Tie a temporary knot in the exposed rope.
4.
Untie the knot in handle or pry out the staple.
5.
Slowly allow the rope to fully retract into the starter
housing.
6.
Allow the recoil spring to fully unwind.
7.
Remove the decal from the center of the starter
housing
8.
Place a 3/4'’ (19 mm) deep reach socket under the
retainer pawl.
9.
Set the rewind on a bench, supported on the socket.
10. Using a 5/16'’ (8 mm) roll pin punch, drive out the
center pin.
11. Inspect all components.
12. Replace all components that are in need of service.
NOTE
This Rewind Spring is not in a canister.
Care must be used when handling the pulley; the rewind
spring and cover are held together by the bosses in the
pulley.
Assembly and Inspection
1.
Reverse the above listed procedure keeping in mind
that the starter dogs with the dog springs must snap
back to the center of the pulley.
Always discard center pin and
plastic washers after disassembly.
We do not recommend using these parts twice.
Failure to do so may result in equipment failure.
2.
Always replace the center pin with a new pin upon
reassembly. Also place the two new plastic washers
between the center leg and retainer pawl. Discard
old plastic washer. The new plastic washers will be
provided along with the new center pin.
3.
Inspect retainer pawl. If it is worn, bent or damaged
in any manner replace upon reassembly.
NOTE
Driving the center pin in too far will cause the retainer pawl
to bend and the starter dogs will not engage the starter
cup.
4.
Install the new center pin in until it is within 1/8" (3.2
mm) of an inch of the top of the starter.
Chapter 4
Starters
NOTE
Always replace the decal or plug over the retainer pin or
wedge to prevent moisture infiltration.
4-1
CAUTION
