Techsage SpinJet 1000 Service Manual Download Page 15

 

Service guide 

March 2001  

15 

2.4  Control system 
components  

5551 073 Fuse 

5551 088 Fuse holder cap 

 

 

Turn fuse cap with screwdriver 

and remove fuse and cap. Replace 

with fuse rated “250V 3.15A T 

(ø5 x 20 mm) only! 

 

5550 032 Assy, control 
system 

 

 

Disconnect all harnesses before 

removal. Control box is fastened 

to printer by 2 screws below box. 

Reconnect as described in 

installation guide (male/female 

coding makes it impossible to 

interchange the two 15-pin 
connectors). 

5550 048 PIC, programmed 

 

Component safety precautions 

 

Handling: 

• 

Avoid touching the legs, 

which are susceptible to 

static electricity 

• 

Keep the legs mutually 

“grounded” with conductive 

material for storing/shipping 

 

Exchange: 

 

Note the position of the half-circle 

notch on the body of the PIC: It 

should be pointing downwards in 

the control box when mounted on 

the printer. 

 

 

 

Before replacement switch off 

power completely by removing the 

supply cord. Replace the PIC 

using a PIC extractor (tool) as 

shown in picture.  

 

Especially if tool is unavailable, 
take care to lever out and install 

the PIC as parallel as possible, 

thus avoiding bending of the legs. 

Fuse 

holder 

PIC,

 

programmed 

Take hold of 

both ends 

with the PIC

 

extractor

 

Summary of Contents for SpinJet 1000

Page 1: ...ntended for operation with installed top cover and mounted side covers The operator may remove the top cover during a jam removal Only specially trained personnel should carry out tasks for test or se...

Page 2: ...Assy harness 7 connector PCB to keypad 16 5550 025 Assy harness 5 connector PCB to motor 2 or 3 16 5550 038 Assy harness 4 and 11 in supporting arm 16 5550 030 Assy harness 12 RS232 printer communica...

Page 3: ...tem into the Single state Press the mode button Verify that the system switches to the Double state and raises the flipper gate Install a SpinJet approved paper roll according to the user guide Run th...

Page 4: ...tor 3 defective Motor 3 harness 5 defective Belt defective One way clutch defective Sensor defective Sensor harness 6 defective Harness 4 or 11 defective Error06 Paper feed encoder does not reach pres...

Page 5: ...suspension springs curls during first side printing One way clutch defective Replace pulley clutch assembly of spring drum shaft One way clutch defective Replace pulley clutch assembly of feed shaft...

Page 6: ...right or left defective Replace Encoder sensor harness 10 defective Replace Sheet overshoots blue line by approximately 50mm Harness 11 defective Replace Printer does not respond to signal from SpinJ...

Page 7: ...ng an optical principle where the effect is that of a light path being intersected by a moving part or by the medium All sensors are equipped with monitoring LED s with the following functions PS01 Gr...

Page 8: ...2 and Guide 5 are identified in picture below In order to maintain internal accuracy of the unit the screws of Beam 1 and Guide 1 should never be loosened Recommended tools Torx screwdrivers T10 T15 a...

Page 9: ...two upper screws Cover 3 comes with the badge and Cover 2 with the keypad 5550 027 Assembly harness 7 connector PCB to keypad not included in 5550 035 must be disconnected from the keypad in order to...

Page 10: ...tor 1 and 2 Adjustment of timing belt 5551 004 With the motor turned off and all 3 motor standoff screws loosened apply a load of 2N near the tip of the screwdriver engaging the TOP screw and tighten...

Page 11: ...ng on the SpinJet switch it to the Double mode and intersect the beam of PS01 Motor 3 will now lower the boom until the Reset button is activated Too much tension gives more noise and possibly stallin...

Page 12: ...iming belt Replace motor tighten 3 screws on motor flange and reconnect motor harnesses Adjust timing belt tension as described in previous section 5550 007 Assy sensor connector PS01 Disconnect assy...

Page 13: ...Swing down Guide 4 loosen remove and disconnect PS02 Reassemble in reverse order Make sure to adjust to correct timing belt tension as previously described 5551 001 Photo sensor PS03 Lower boom by han...

Page 14: ...left PS04 5551 063 Photo sensor right PS05 5550 028 Assy harness 10 connector PCB to PS04 05 Replacement of encoder sensors PS04 and 05 requires removing of the sensor fastening screws Common harness...

Page 15: ...mponent safety precautions Handling Avoid touching the legs which are susceptible to static electricity Keep the legs mutually grounded with conductive material for storing shipping Exchange Note the...

Page 16: ...nnector PCB and disconnect harness 5 Withdraw it through the beam and disconnect at motor end connectors are located inside beam when assembled Reassemble in reverse order 5550 038 Assy harness 4 and...

Page 17: ...232 printer communication Replacement follows directly from the picture Assure that both SpinJet and Printer are turned off during replacement 2 5 Mechanical compo nents 5551 018 Gas spring Replace on...

Page 18: ...6 in the rail during handling Tool 1 is used for control of the gap under the guide For information on installation procedure Please see SpinJet Installation Guide 5550 186 Flap The transparent flap...

Page 19: ...next picture Important Do not remove or reinstall springs by grabbing the body of the spring as this may damage the preload no visible damage Replace by gently lifting the spring eyelet off the stud...

Page 20: ...owing 1453 007 Bearing on shafts Dismount springs from roller ends previously described under 5551023 To get access to the upper shaft first remove encoder unit located on right side plate Insert two...

Page 21: ...nstall shaft bearing housings encoder unit and photo sensor in reverse order refer to previous sections 5550 020 Assy hub with set screws lower shaft Remove the timing belt and pulley refer to earlier...

Page 22: ...to following section sensor PS01 upper part and sensor PS03 Remove springs at roller ends and remove retaining ring picture with a twisting motion of a screwdriver Slide roller assembly towards the r...

Page 23: ...to lower the boom manually before replacement Dismount and remount the vibration dampers by hand Readjust timing belt tension as described in previous section 5550 019 Boom guide with standoffs 5550 2...

Page 24: ...in reverse order 5550 036 Assy Drum with spring right 5550 037 Assy Drum with spring left Manually lower boom to shown position by turning the pulley and dismount springs at boom ends Make sure to let...

Page 25: ...reassembling remember to position left and right drum in the correct sides handle spring rolls with care and refer to timing belt section regarding belt tension 1453 013 Bearing Bearings are located...

Page 26: ...paper rolls on two types of 2 HP Design Jet roll spindle assembly For information on selection and installation procedure Please see SpinJet Operator s manual 5550 047 Assy foot extension set On print...

Page 27: ...le 1 Spare part 100 g Tiny 5550 032 Assy controlsystem 1 Spare part 2000 g 190 130 65 mm 5550 034 Assy cover 3 with badge Left cover 1 Spare part 300 g 270 160 100 mm 5550 035 Assy cover 2 with keypad...

Page 28: ...551 101 Power Supply Cord Italy 1 Spare part 300 g 250 70 50 mm 5551 102 Power Supply Cord Australia 1 Spare part 300 g 250 70 50 mm 5551 103 Power Supply Cord Switzerland 1 Spare part 300 g 250 70 50...

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