Technogym New Bike EXCITE Plus Technical Service Manual Download Page 125

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- New Bike: Technical service guide - rev. 4.1

Page 7.3

7.2.

DISMANTLING THE CONTROL PANEL

7.2.1.

500

AND

500SP

VERSIONS

Figure 7.2-1

Switch off the equipment and remove the power
supply plug from the wall socket.

Unscrew the 4 screws

(a)

using a medium-

sized Phillips screwdriver.

Figure 7.2-2

Disconnect the connectors highlighted in the
figure at the side.

Remove the control panel.

Figure 7.2-3

Unscrew the 2 screws

(b)

using an 8mm

Allen wrench in order to remove the rear
support of the Display.

WARNING: During re-assembly,

tighten the screws (b) using a torque
wrench set at 40Nm.

To re-fit the control panel, follow the above

operations in reverse.

Summary of Contents for New Bike EXCITE Plus

Page 1: ...N Ne ew w B Bi ik ke e E X C I T E T Te ec ch hn ni ic ca al l S Se er rv vi ic ce e g gu ui id de e REV 4 1...

Page 2: ......

Page 3: ...UIPMENT IS SWITCHED OFF WARNING The information contained in this document may be changed without prior notification Technogym does not issue guarantees of any kind regarding this material Technogym w...

Page 4: ......

Page 5: ...COMPLIANCE WITH REGULATIONS 2 12 2 8 WIRING DIAGRAM 2 13 2 8 1 500 LED Powered Model ARM Board 2 13 2 8 2 500SP LED Self Powered Model ARM Board 2 14 2 8 3 700 LED Powered Model ARM Board 2 15 2 8 4...

Page 6: ...DIO RECEIVER BOARD 3 14 3 15 1 HR HS Heart Rate Hand Sensor 3 14 3 15 2 HR Band 3 15 3 16 BRAKE BOARD 3 16 3 16 1 Brake Board Models 3 17 3 17 ELECTROMAGNETIC BRAKE 3 18 3 18 SPEED SENSOR 3 18 3 19 IN...

Page 7: ...23 6 12 THE RESISTANCE IS NOT CORRECT 6 26 6 13 THE SPEED SIGNAL IS NOT CORRECT 6 28 6 14 THE EQUIPMENT DOES NOT READ THE TGS KEY 6 30 6 14 1 WISIOWEB Models 6 30 6 14 2 UNITY Models 6 31 6 15 THERE I...

Page 8: ...Dismantling the handle pin 7 50 7 14 DISMANTLING THE RACING SADDLE ACCESSORY 7 52 7 14 1 Dismantling the racing saddle 7 52 7 14 2 Dismantling the racing saddle support unit 7 53 7 15 DISMANTLING THE...

Page 9: ...3 3 Default Setting 9 16 9 3 3 4 Table of Configuration parameters 9 16 9 3 4 Operating data 9 17 9 3 4 1 Read from low kit 9 17 9 3 4 2 Write to low kit 9 18 9 3 4 3 Operating data 9 18 9 3 5 Errors...

Page 10: ...EXCITE New Bike Technical service guide rev 4 1 Page vi 13 1 TABLE OF PASSWORDS TO ACCESS THE MENUS 13 1 14 TOOLS 14 1...

Page 11: ...EXCITE New Bike Technical service guide rev 4 1 Page vii Blank page...

Page 12: ......

Page 13: ...ay lead to injury if not complied with WARNING regulation which may lead to damaging the equipment if not complied with Information regarding the operation in progress Detail regarding the operation i...

Page 14: ...vice guide rev 4 1 Page 1 2 Gain access to the part that needs to be repaired and limit yourself to the essential operations On this point it will be extremely helpful if you consult the dismantling s...

Page 15: ...bricants 3 Use special tools when specified to do so 4 Consult the Technical Newsletters as they might contain more up to date details on regulation and servicing procedures compared to those in this...

Page 16: ......

Page 17: ...aracters Description Values and meaning 1 2 Type of Line DA Excite 3 Type of equipment C New Bike 4 Model 2 500 3 700 5 Type of energy supply used 3 Powered 4 Self Powered M Medical Device CE 6 Type o...

Page 18: ...means a change in the product code Specifically the last character of the product code will be characterised based on the options shown in the table below 16th Character Product code Main country of u...

Page 19: ...ollows Characters Description Values and meaning 1 2 3 4 5 6 Type of product DAC NEW BIKE Excite 2 500 3 700 3 Multi tension 4 Self Powered M Medical Device CE L LED Y VISIOWEB V UNITY 7 8 Year of pro...

Page 20: ...es NO Easy to adjust buckles on pedals Yes NO Easy Entry Pedals Yes NO HR Monitoring Double Hand Sensor Telemetry Telemetry Maintenance Maintenance not required serial software upload Goal oriented di...

Page 21: ...ered 100 240Vac 10 50 60Hz Self powered Energy consumption Max 75W 50VA Max 35W NO Max 35W 50VA NO Energy consumption Stand by 47W 9W NO 9W NO Plug Play System YES Sub maximal Test Fitness test NO Wel...

Page 22: ...nglish Spanish Portuguese French German Dutch Chinese Japanese Russian Turkish Danish Italian Arabic Korean Norvegian Swedish Finnish 15 US English UK English Spanish Portuguese French German Dutch Ch...

Page 23: ...ED 500 MY TRAINING PROGRAM X X X X MY WEATHER X X MY CHALLENGES X X FAVORITE TV CHANNELS X FAVORITE WEB BOOKMARKS X X USERCONTENT SYNC X 2 4 7 CONNECTIVITY UNITY 700 VISIOWEB 700 LED 700 LED 500 LAN X...

Page 24: ...4 TS SD UDP RTP multicast unicast protocols Radio X X Free WEB browsing X X Games YES Technogym App store Four in a row TG Math Backgammon Mah Jong TG pairs TG cards Integrated WebCam X USB Media Audi...

Page 25: ...Communicator Messagges X X X Communicator Club area X X Asset Management X X Technogym App store X Prescribe X X X X Self X X X X Challenge X X X X The total number of workouts could change Only iPod...

Page 26: ...hnical service guide rev 4 1 Page 2 10 2 5 MECHANICAL CHARACTERISTICS MECHANICAL CHARACTERISTICS Length mm in 1216mm 48 Width mm in 600mm 24 Height mm in 1338mm 53 Total weight kg lbs 61Kg 134 5lbs 2...

Page 27: ...EXCITE New Bike Technical service guide rev 4 1 Page 2 11 2 5 2 PACKING DIMENSIONS EUROPE AND OVERSEAS...

Page 28: ...densation In storage from 5 to 85 without condensation 2 7 COMPLIANCE WITH REGULATIONS The equipment complies with the following directives EUROPE USA EMI EN 55014 1 2008 EN 55014 2 1998 EN 61000 3 2...

Page 29: ...EXCITE New Bike Technical service guide rev 4 1 Page 2 13 2 8 WIRING DIAGRAM 2 8 1 500 LED POWERED MODEL ARM BOARD...

Page 30: ...EXCITE New Bike Technical service guide rev 4 1 Page 2 14 2 8 2 500SP LED SELF POWERED MODEL ARM BOARD...

Page 31: ...EXCITE New Bike Technical service guide rev 4 1 Page 2 15 2 8 3 700 LED POWERED MODEL ARM BOARD...

Page 32: ...EXCITE New Bike Technical service guide rev 4 1 Page 2 16 2 8 4 700SP LED SELF POWERED MODEL ARM BOARD...

Page 33: ...EXCITE New Bike Technical service guide rev 4 1 Page 2 17 2 8 5 700 VISIOWEB POWERED MODEL CPU BOARD...

Page 34: ...EXCITE New Bike Technical service guide rev 4 1 Page 2 18 2 8 6 700 UNITY POWERED MODEL...

Page 35: ...2 9 1 CBQ CABLES CBQ 13 C Safe Board Cable Only LED ARM Board C Safe Board ARM Board CN8 Signal Colour C Safe Board CN1 1 Digital 1 Flat cable 1 14 Digital 14 Flat cable 14 CBQ32 TGS Cable Hanging Co...

Page 36: ...Board Brake Board CN1 Signal Colour ARM Board CN1 CPU Board CN15 1 GND Yellow Green Faston Eyelet 2 GND 12V White 2 3 GND 5V Yellow 3 4 sensing GND 5V Pink 4 5 n c 5 6 12 Vdc Brown 6 7 5 Vdc Green 7...

Page 37: ...White 1 2 OUT level Brown 2 4 GND DIG Green 4 HS HR Cardio Receiver ARM Board CN4 CPU Board CN24 Signal Colour HS HR Cardio Receiver HD4 1 Power supply 5Vdc CARD 2 White 2 5 Out impulse HD CARD3 Brown...

Page 38: ...pply signal Input module Brake Board Input Module Signal Colour Brake Board CN4 N NEUTRAL Light Blue 1 F PHASE Brown 3 T Earth cable Yellow Green 5 CU327 LVDS Cable Hitachi ChiMei only VISIO CPU Board...

Page 39: ...31 iPod signal Cable only VISIO CPU Board Docking Station CPU Board CN26 Signal Colour Docking Station 1 V bus USB Black 14 2 GND bus USB Black 13 3 TX RX Black 11 4 RX TX Black 12 5 CTS Black 10 6 5V...

Page 40: ...low Faston 4 GND RPM Reference Black eyelet 5 n c 6 n c CU505 Generator cable only self powered Brake Board Generator Battery Battery charger input Brake Board CN3 Signal Colour Generator Battery Batt...

Page 41: ...2 White 1 2 HD CARD 3 Brown 5 3 5V DIG col 7 White 1 4 OUT level Brown 2 5 GND DIG Green 4 6 GND CARD Green 6 7 n c 8 5V DIG col 7 White 1 9 OUT level Brown 2 10 GND DIG Green 4 CU686 Display power su...

Page 42: ...TS CN Cardio Receiver CN 1 5vdc_extJoy SX Touch Green 1 2 5vdc_extJoy SX Touch Yellow 1 13 Out_joy_sx GND IN Keyrow0 Touch White 2 14 Out_joy_sx GND IN Keyrow0 Touch Rose 2 15 Dgnd TOUCH Brown 4 16 D...

Page 43: ...EXCITE New Bike Technical service guide rev 4 1 Page 3 1 3 OPERATING PRINCIPLE 3 1 BLOCK DIAGRAM LED AND VISIOWEB MODELS The block diagram for the equipment is represented in the following figure...

Page 44: ...EXCITE New Bike Technical service guide rev 4 1 Page 3 2 3 1 UNITY MODELS...

Page 45: ...e board are manage and process the signals from 1 Keyboard 2 HR Receiver 3 C Safe Board Optional 4 Dual TGS Reader distribute on the display the supplies it receives from the Brake Board exchange with...

Page 46: ...provide feedback on operating There are some signal LEDs on the board LED Name Colour Description LED1 GREEN If ON the 12Vdc power supply provided by the Brake Board is reaching the Display Board corr...

Page 47: ...s the signals from 1 LCD 2 LCD Inverter 3 Touch Screen 4 Digital Analogue TUNER Board 5 LAN network board built in 6 Wireless network board 7 HR HS Receiver 8 Connector board for entry of external Aud...

Page 48: ...or and tune in to both TV and radio channels The data is then sent to the Display Board which processes and manages the data so that it is correctly displayed on the LCD Display LED Name Colour Descri...

Page 49: ...k The advantage of Wi Fi is the absence of cables but this is also its limitation in terms of protection from disturbance interference with its performance stability of the service and band may be pat...

Page 50: ...t display in order to connect with ear piece headphones The jack is connected parallel with the stereo exit on the Display Board 3 10 C SAFE BOARD BUILT IN This is a function that allows you to connec...

Page 51: ...dels iPod 5th gen iPod Classic iPod mini iPod Nano iPod Touch iPhone 3 12 2 CLIENT USB PORT This is an additional port which can be installed on the VISIO VISIOWEB Displays and provides a USB connecto...

Page 52: ...includes a microcontroller the software of which can be updated middleboard update using a USB flash drive or Asset management tools 3 13 2 CPU MODULE This is a module standard Q7 format which contain...

Page 53: ...85 series line to the LOW KIT CPU Module The LCD Display The TV Tuner FM Radio The signals related to heartbeat measurement reception from Chest Band and Hand Sensor Fast Track Sensors iPod iPhone doc...

Page 54: ...the aerial is then amplified divided between the video and audio channels coded by the decoder and processed by a tuner which makes it possible to search for and tune into TV and Radio channels The d...

Page 55: ...Phone iPhone 3G models Nike Gym All iPod Nano models from the iPod Nano 3G model all iPods from the Touch 2G model and all iPhones from the iPhone 3GS For further information http www apple com ipod n...

Page 56: ...nd by the Hand Sensors used by the user during training sessions The Receiver Board receives a power supply of 5Vdc from the Display Board The Receiver Board communicates with the Display Board using...

Page 57: ...e Band used by the user during training sessions The Receiver Board receives a power supply of 5Vdc from the Display Board The Receiver Board communicates with the Display Board using negative logic p...

Page 58: ...fying the board s configuration parameters the signals displaying the memory of errors detected by the board the signals relating to use of the equipment RPM WATT distance etc 3 Section that generates...

Page 59: ...egards appearance that the LASER board compared with the previous 65W board which also was in the form of a black plastic box has a bevel on one of its sides the NEW EFI board as opposed to all the ot...

Page 60: ...n and as a consequence electromotive forces are generated which cause the circulation of induced currents These currents have a direction that is opposite to the element that generated them i e the mo...

Page 61: ...ces of equipment if the mains power supply is 220Vac and 5 if the mains power supply is 110Vac If you would like to connect up other types of equipment the maximum limit would be determined by their c...

Page 62: ...w data to be saved There are 2 ways of re charging the battery during workout via the Brake Board when in Stand By through an external power supply provided together with the equipment which fully cha...

Page 63: ...the Display Board via the RS 485 serial cable indicating speed value of the exercise in revs per minute RPM On the basis of the commands received from the Display Board the Brake Board sends an excita...

Page 64: ...ds to maintain a constant RPM value In practice in addition to the control over the CURRENT the Brake Board exercises in this case a CLOSED LOOP control over the RPM since it knows the target value to...

Page 65: ...type of equipment This is the signal produced by the speed sensor and it normally appears as in the following illustration Figure 3 23 1 This enters the Brake Board pin 3 4 on CN2 connector and here...

Page 66: ......

Page 67: ...ion The equipment is connected to the Cardio Theater via the RJ45 connector of the C Safe Board The Cardio Theater unit must have a power supply cable whose pin out is Connector RJ45 Signal 5 5Vdc 7 G...

Page 68: ...ING in order to identify the numbering of the pins on the RJ45 connector you should refer to the following diagram While programming the equipment sometimes you need to use an RJ45 plug on the vacant...

Page 69: ...rds the technical characteristics which we briefly outline below 1 With VISIOWEB it is possible to surf the internet via the display and use all the internet services during training sessions 2 VISIOW...

Page 70: ...tall the kit and the related assembly instructions In the following table there is a list of the kit code numbers corresponding to the standard TV used in the installation country VISIO UPGRADE KIT CO...

Page 71: ...visions electric motors aerials high voltage cables domestic appliances etc and medical equipment 5 In order to eliminate any disturbance on the cardio receiver no transmitter must be within a distanc...

Page 72: ...must be taken because the equipment could easily lose stability 1 The equipment is equipped with fixed front wheels In order to move it you need to lift it slightly as shown in the figure and push it...

Page 73: ...IREMENTS All the information about the minimum requirements concerning the antenna signal are detailed in the proper manual For VISIOWEB ELECTRICAL and ANTENNA Requirements manual For UNITY ARTIS Inst...

Page 74: ...the aerial cable to the socket and comply with all requirements by referring to the relevant chapter in the specific manual 5 5 FIRST START UP After completing the installation procedure the equipmen...

Page 75: ...ion of the type of ACTION to be taken which should be the one to resolve the problem Therefore after taking this ACTION we advise you to 1 Check that the problem has been solved 2 If the problem persi...

Page 76: ...scroll the numbers and change them individually At this point two choices are offered Tech Config Troubleshooting Press the numerical key to enter the technical parameter configuration menu and the eq...

Page 77: ...t the equipment proposes in this section perform checks in a wholly automatic manner After selecting the item for the test you require by using the and difficulty level keys you activate it by pressin...

Page 78: ...failure and the term COM1 will be displayed if the communication test related to the C Safe COM test COM2 if relating to communication with the Low Kit and COM3 if relating to communication of the TG...

Page 79: ...entheequipment is inStand By as showninthefigurebelow A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Enter...

Page 80: ...s the wall outlet supplythe correct voltage Is the mains lead OK Are the LEDs on the DisplayBoard lit on Plug the machine into a working electrical outlet Replace the mains lead Replace the DisplayBoa...

Page 81: ...play Board 2 Insert the tips of the tester onto pins 3 and1 of the CN4 connector on the Brake Board They should register about 220Vac or 110Vac according to the mains voltage 3 Gently lift the fastons...

Page 82: ...the LEDs on the Brake Board lit on while pedaling Correct operation after 30 seconds without pedaling the machine switches off Replace the DisplayBoard THE DISPLAY DOES NOT ILLUMINATE NO YES NO YES NO...

Page 83: ...e the battery for 8 hours using the external power pack and without using the equipment 2 Check that LEDs 1 and 2 green and yellow are lit on the Display Board 3 Check that LEDs 1 and 2 green and yell...

Page 84: ...ise Measure the battery There are the 12Volt Check if the fuse on the ELT 01 cable Is it whole Carge and or repalce the battery THE DISPLAY DOESN T REMAIN ON WHEN STOPPING THE EXECUTION OF THE EXERCIS...

Page 85: ...able is intact If necessary replace the F5A A fuse as indicated in the following figure 2 Clean the contacts on the fuse housing as shown in the following picture Figure 6 3 1 Lastly in order to check...

Page 86: ...Y A Does the wall outlet supplythe correct voltage Is the power supplycable OK Are the LED on the CPU Board lit on Plug the machine into a working electrical outlet Replace thecable THE DISPLAY DOES N...

Page 87: ...service guide rev 4 1 Page 6 13 Replace the LCD Inverter Does the problempersist NO Defective LCD Inverter YES Replace the LCD Does the problem persists YES Replace the CPU Board A NO Defective LCD C...

Page 88: ...le NO Replace the power entrymodule YES Checkif there are the voltages at the output of the Brake Board YES Replace the Brake Board 4 B Checkif there are the voltages at the input of the CPU Board Rep...

Page 89: ...o the mains voltage 4 Using the tester measure the voltages on the CN1 connector on the Brake Board They must register 12Vdc between pins 6 2 5Vdc between pins 7 3 Insert the tips of the tester onto p...

Page 90: ...U CANNOT HEAR THE AUDIO Only for VISIO VISIOWEB and UNITY models For the following menu please refer to the VISIO VISIOWEB and UNITY manuals 6 6 YOU CANNOT SEE THE TV Only for VISIO VISIOWEB and UNITY...

Page 91: ...files uploaded on the iPod Check the audio connection system NO Replace the Docking station board 2 3 YES Check the iPod cable connection Is the iPod detected by the machine OK YES Is the voltage at t...

Page 92: ...u cannot hear the audio 4 In order to upgrade the iPod SW all you need do is connect to iTunes and it will be automatically upgraded to the latest version 5 Enable the iPod device as indicated in rele...

Page 93: ...een upgraded proceed with upgrading The error is displayed with a message on the display and recorded in the Errors Log section In order to re instate communication between the High Kit and the Brake...

Page 94: ...mperature Overtemperature error internal NTC This error occurs when the temperature measured by the internal NTC probe exceeds 90 C OLD EFI board 110 C NEW EFI board or 105 C Laser board In this case...

Page 95: ...Error in opening of Klixon coil or brake circuit in general This error must be checked with all kinds of brake If the Klixon is integrated in line on the brake it means that its opening has taken pla...

Page 96: ...rformed for equipment which only provides for constant RPM training sessions e g STEP WAVE Re load the braking table 64 EEPROM Fault Corrupt EEPROM This happens when the flag relating to the CURRENT z...

Page 97: ...equipment 2 the Brake Board does not generate any current if the equipment is stationary then this behaviour is correct If on the other hand the equipment is in movement then there might be a problem...

Page 98: ...signal RPM is incorrect troubleshooting procedure OK There is the tension at the input of the Brake NO Replace the Brake Replace connecting cable NO 3 Is the resistance on the Brake winding more or le...

Page 99: ...e CN2 connector by maintaining a constant 60Rpm and increasing the level of difficulty the Vdc measurement must increase 2 Measure the resistance on the two fastons on input to the Brake with the equi...

Page 100: ...ence of a Firmware FW b Brake Table c Standard Settings 5 the Electromagnetic Brake is faulty Are the mechanics of the machine in good condition Does the Brake Board output the correct current to the...

Page 101: ...of the Service Menu 2 Check that the mechanical system consisting of pedals belt and Brake is fluid and does not provide resistance and friction above the norm 3 Measure the voltage that the Brake Boa...

Page 102: ...led 4 the Brake Board was not programmed correctly with the sequence of a Firmware FW b Brake Table c Standard Settings 5 The Brake Board is faulty YES YES YES Does the speed sensor send the correct s...

Page 103: ...t Check the signal by referring to paragraph 2 9 Cables If you have an oscilloscope the signal that should be measured is like the one indicated in Figure 3 23 1 at about 80rpm user The speed signal c...

Page 104: ...HE TGS Is the voltage at the input to the TGS reader correct Is the voltage at the output to the DisplayBoard correct Replace cable CBQ 32 and or CU132 1 2 YES NO YES Replace the DisplayBoard NO A Is...

Page 105: ...and 3 of the CN1 of the TGS reader They must register 12Vdc 2 Do the same as in point 1 but between pins 1 and 8 on the CN19 connector CPU Board or on the CN7 connector ARM Board 3 Use the serial com...

Page 106: ...s of the electric contact between the skin of the user and the HS electrodes such as freshly washed or particularly dry hands particular acidity level of the skin and or particular body fat index For...

Page 107: ...YES Checkif the 5Vdc are at the output of the ARM CPU Board Are them present Receiver Board defective Replace 2 YES NO NO YES A Checkif the SW and the gruonding of Receiver Board The problem persist...

Page 108: ...l service guide rev 4 1 Page 6 34 Checkthe SWand the grounding of the Receiver Board The problempersists Receiver Board defective Replace A YES NO Checkthe connecting cable between High Kit and LowKit...

Page 109: ...the HS HR Receiver by measuring the resistance value between the following points with a tester a The faston on the HR HS board and the earth pole on the Power Supply Box b The earth pole on the Powe...

Page 110: ...SIGNAL Chest Belt Check if the 5Vdc are at the input of the Receiver Board Are present ARM CPU Board defective Replace 1 NO YES Check if the 5Vdc are at the output of ARM CPU Board Are present Receiv...

Page 111: ...f the Receiver Board Problempersists Place correctly 3 YES NO Checkthe properlyfunctining of the Receiver Board Is proper placed OK 4 NO NO YES A Receiver Board defective Replace YES Checkif it works...

Page 112: ...TABLE table found in the TG Direct Carry out the earth check on the HS HR Receiver by measuring the resistance value between the following points with a tester a The faston on the HR HS board and the...

Page 113: ...the output of the ARM CPU Board Are them present 4 NO Receiver Board defective Replace Check the SW and the groundin of Receiver Board Problem persists Place correclty 1 YES NO Check the proper funct...

Page 114: ...ITE SW SMART TABLE table found in the TG Direct 2 Check on the correct positioning of the Receiver Board as indicated in paragraph 7 5 2 HR Receiver Band 3 Insert the tips of the tester onto pins 1 an...

Page 115: ...C HR SIGNAL IS INCORRECT Chest belt Are the machines correctly spaced bythe required minimum distance Checkthe Receiver Board has been correctlymounted on the machine Reposition the machines so theyar...

Page 116: ...the EXCITE SW SMART TABLE table found in the TG Direct HR HS Receiver Band Hand Sensor Only for 700 and 700VISIO VISIOWEB models Carry out the earth check on the HS HR Receiver by measuring the resist...

Page 117: ...positioning of the pieces of equipment with each other keeping to the following diagram Figure 6 3 The lateral range 130cm is greater than the frontal range 90cm even though it covers a tighter area...

Page 118: ...ow You can use one of the following cables as the connection cable between the receiver and the Test Box ELT 16 0WC00518AB CBQ 28 0WC00390AC or TRM 28 0WC00336AC TEST BOX EXCITE RECEIVER LED Connectin...

Page 119: ...ularly dry hands particular acidity level of the skin and or particular body fat index For these persons one should use a Heart Rate Band CORRECT USE OF HAND SENSOR Grasp both the top and bottom plate...

Page 120: ...y Box and the wall socket The value must be less than 1 Ohm Lastly check the earth on the wall socket making sure there are the following voltages P N phase neutral 220Vac 110Vac P E phase earth 220Va...

Page 121: ...EXCITE New Bike Technical service guide rev 4 1 Page 6 47...

Page 122: ...EXCITE New Bike Technical service guide rev 4 1 Page 6 48 c Cables d that there is NO continuity between the plates and the earth on the Cardio Receiver so as to avoid discharging the signal to earth...

Page 123: ...Figure 7 1 2 WARNING DO NOT under any circumstances unscrew the screws and nuts highlighted in the figure During the initial assembling during production of the X and Y components the highlighted scr...

Page 124: ...EXCITE New Bike Technical service guide rev 4 1 Page 7 2 constitute a single frame for the equipment...

Page 125: ...e 4 screws a using a medium sized Phillips screwdriver Figure 7 2 2 2 Disconnect the connectors highlighted in the figure at the side 3 Remove the control panel Figure 7 2 3 4 Unscrew the 2 screws b u...

Page 126: ...g a medium sized Phillips screwdriver Figure 7 2 5 2 Disconnect the connectors highlighted in the figure at the side 3 Remove the control panel Figure 7 2 6 4 Unscrew the 2 screws b using an 8mm Allen...

Page 127: ...sized Phillips screwdriver 2 Lower the guard b Figure 7 2 8 3 Unscrew the 2 screws c using a 3mm Allen wrench on both sides Figure 7 2 9 4 Disconnect the connectors highlighted in the figure at the s...

Page 128: ...LING THE COMPONENT BOARDS 7 3 1 LED DISPLAY ARM BOARD Figure 7 3 1 Carry out the operations in the paragraph 7 2 Dismantling the control panel Place the control panel on a workbench Now it is possible...

Page 129: ...3 1 1 ARM Board A Figure 7 3 2 1 Disconnect the connectors highlighted in the figure 2 Unscrew the 5 screws c using a medium sized Phillips screwdriver 1 Remove the Display Board A In order to re fit...

Page 130: ...onnector highlighted in the figure from the Display Board 2 Remove the hot melt glue which fixes the board to the plastic and remove the C Safe Board B sliding it upwards During re assembly use hot me...

Page 131: ...e paragraph 7 2 Dismantling the control panel Place the control panel on a workbench Now it is possible to remove the following components Wireless Board A TUNER Board B LCD Inverter C CPU Board D LCD...

Page 132: ...route of the cables indicated in Figure 7 3 8 Figure 7 3 6 2 Widen the two catches in the direction of the purple arrows 1 so as to be able to lift the Board Figure 7 3 7 3 Remove the Wireless Board A...

Page 133: ...ew Bike Technical service guide rev 4 1 Page 7 11 In order to re fit the aerial cables X and Y follow the course indicated below The Heat Dissipator Z only exists on the ATSC and ISDB T versions Figur...

Page 134: ...crew the 3 screws a using a medium sized Phillips screwdriver 2 Remove the guard protecting the Tuner Board b Figure 7 3 10 3 Unscrew the 3 turrets c 4 Lift the black tongue and disconnect the cable d...

Page 135: ...the operations in the paragraph 7 3 2 2 DVB T Tuner Board B as far as point 4 1 Remove the ATSC B1 or ISDB T B2 version Tuner Board Figure 7 3 12 2 Unscrew the 2 screws a using a medium sized Phillip...

Page 136: ...tor highlighted in the figure 2 Unscrew the 4 screws a using a medium sized Phillips screwdriver 3 Remove the LCD inverter cover b Figure 7 3 14 4 Disconnect the 4 connectors highlighted in the figure...

Page 137: ...ations in the paragraph 7 3 2 1 Wireless Board A and 7 3 2 2 DVB T Tuner Board B 1 Disconnect the connectors highlighted in the figure 2 Unscrew the 8 screws a using a medium sized Phillips screwdrive...

Page 138: ...m sized Phillips screwdriver 2 Remove the LCD Inverter as described in the paragraph 7 3 2 4 LCD Inverter C 3 Remove the entire LCD unit Figure 7 3 17 4 With care turn the LCD unit over 5 Unscrew the...

Page 139: ...2 7 Headphones Jack F Figure 7 3 18 1 Disconnect the connector highlighted in the figure 2 Unscrew the 2 screws a using a small Phillips screwdriver 3 Remove the Headphones Jack F In order to re fit...

Page 140: ...Figure 7 3 19 1 Disconnect the cables highlighted in the figure 2 Unscrew the 3 screws a using a medium sized Phillips screwdriver 3 Remove the TGS unit and the USB port G as shown in the figure at th...

Page 141: ...7 3 20 1 Lift the cover of the Docking Station and unscrew the screw a using a medium sized Phillips screwdriver Figure 7 3 21 2 Disconnect the cable highlighted in the figure and remove the iPod Dock...

Page 142: ...20 7 3 2 10 TGS frontal plugs USB and cover Figure 7 3 22 1 Unscrew the 4 screws a using a medium sized Phillips screwdriver 2 Remove the frontal plugs from the front side To re fit the frontal plugs...

Page 143: ...the keyboard with a drop of hot melt glue Model 500 Figure 7 4 2 Model 700 Figure 7 4 3 2 Using a tool with a fine tip raise a corner of the keyboard and remove the keyboard In order to fit the new ke...

Page 144: ...it cannot be used again as the tracks and keys get damaged When re fitting the keyboard make sure that the keys do not crease and do not remain pressed down After re fitting the Display check that th...

Page 145: ...Bike Technical service guide rev 4 1 Page 7 23 7 4 2 VISIO VISIOWEB TOUCH SCREEN In order to dismantle the Touch Screen refer to the dismantling procedure described in the paragraph 7 3 2 6 LCD E Tou...

Page 146: ...ium sized Phillips screwdriver 2 Remove the bottom guard b Figure 7 5 2 3 Remove the receiver c 4 Cut the strap and remove the sponge protection d 5 Disconnect the receiver from the cables Figure 7 5...

Page 147: ...sponge protection h and re apply a strap to bind it Figure 7 5 5 4 Put the receiver back inside its frame i WARNING Position the receiver so that the coil is turned upwards and towards the user as in...

Page 148: ...HS HR Receiver Band Hand Sensor as far as point 3 1 Disconnect the cable from the connector a on the receiver Figure 7 5 7 WARNING During re assembly position the receiver so that the coil b highligh...

Page 149: ...screws c using a 5mm Allen wrench WARNING Support the handlebars before unscrewing the last screw 4 Remove the handlebars WARNING During re assembly tighten the screws c using a torque wrench set at...

Page 150: ...e wall socket The following operations are valid for each of the 4 sensors a Figure 7 7 2 1 Unscrew the two screws b using a small Phillips screwdriver Figure 7 7 3 2 Lift up the top sensor c 3 Remove...

Page 151: ...32Nm Figure 7 8 2 In order to dismantle the pedal lever 2 Unscrew the cap b using snap ring pincers or with scissors 3 Unscrew the bolt c which you gain access to using a 13mm socket wrench 4 Remove t...

Page 152: ...llen wrench 2 Remove the top guard b and fix it with a strap as shown in the figure at the side Figure 7 9 2 3 Unscrew the 2 screws c using a 4mm Allen wrench Figure 7 9 3 4 Gently press downwards on...

Page 153: ...upport as indicated by the yellow arrow 7 Remove the right hand guard Figure 7 9 5 On the left hand side After removing the right hand guard all you need do for the left hand side is unscrew the corre...

Page 154: ...are lift the guard slightly Figure 7 9 7 in order to pass it through the pedal Figure 7 9 8 Figure 7 9 9 10 Unscrew the 2 top screws e using a 4mm Allen wrench and loosen the 2 side screws 11 Remove t...

Page 155: ...E ON DISMANTLING and 7 9 Dismantling the guard 1 Unscrew the cap a using snap ring pincers or scissors Figure 7 10 2 2 Unscrew the bolt c using a 13mm socket wrench Figure 7 10 3 3 Dismantle the pedal...

Page 156: ...the shaft onto the frame WARNING During re assembly tighten the screws d using a torque wrench set at 22Nm Figure 7 10 5 5 On the left hand side of the equipment remove the snap ring 3 the spacer 2 a...

Page 157: ...ure 7 11 2 2 Give a gentle knock to the bush of the end of run b raising the seat above its maximum height so as to facilitate its removal from the frame 3 Lift the bush b by exerting leverage under t...

Page 158: ...bushing c and replace it if needed through the slot in the frame highlighted in the picture above To re fit the seat group follow the above operations in reverse considering the following notes Figure...

Page 159: ...00SP DAC24L12000933 700 DAC33L12000404 700SP DAC34L12000488 700 VISIO DAC33W12001928 Figure 7 12 3 1 Lightly force the bushing c lever downward and rotate it in the direction of the yellow arrow to re...

Page 160: ...2 When you insert the seat group keep the adjusting handle under the seat pressed 3 Insert the seat group and place it just on the selecting plate as indicated by the yellow arrow 4 Slowly move the s...

Page 161: ...32 700 DAC33L12000403 700SP DAC34L12000487 700 VISIO DAC33W12001927 7 13 1 1 Dismantling the saddle padding Figure 7 13 1 In order to replace the seat padding 1 Unscrew the 2 screws a using a small Ph...

Page 162: ...7 13 3 3 Remove the handle c and unscrew the 4 screws d using a medium sized Phillips screwdriver 4 Remove the padding WARNING During re assembly tighten the screws using a torque wrench set at 5Nm T...

Page 163: ...e seat unit on the workbench 1 Remove the 2 plugs a in opposite directions to each other and slide off the spring hooking pin Figure 7 13 5 WARNING During re fitting take care to re insert the pin ins...

Page 164: ...chnical service guide rev 4 1 Page 7 42 Figure 7 13 7 WARNING Re insert the spring in such a way as to prevent it coming off easily as shown in the figure To re fit the seat unit follow the above oper...

Page 165: ...0 DAC23L12000625 500SP DAC24L12000933 700 DAC33L12000404 700SP DAC34L12000488 700 VISIO DAC33W12001928 7 13 2 1 Dismantling the saddle padding Figure 7 13 8 1 Unscrew the 4 screws a using a medium siz...

Page 166: ...Page 7 44 7 13 2 2 Dismantling the saddle handle pin Figure 7 13 9 1 On both the sides unscrew the screw a using a 3mm Allen wrench 2 Remove the spacers b and c and the pin d To reassemble the compon...

Page 167: ...ng the spring pin and the handle Figure 7 13 10 Carry out the procedure at paragraph 7 13 Dismantling the sadle 1 Use a small size flat screwdriver to remove the external snap ring a indicated by the...

Page 168: ...cal service guide rev 4 1 Page 7 46 Figure 7 13 11 2 Remove the pin b in the direction of the yellow arrows 3 Remove the pin c as indicated at paragraph 7 13 2 2 Dismantling the saddle handle pin Cont...

Page 169: ...7 47 To remove the handle Figure 7 13 12 4 Remove the handle d in the direction of the yellow arrow Figure 7 13 13 Bring the seat group on a workbench 1 Reverse the seat group 2 Unscrew the 4 screws e...

Page 170: ...igure 7 13 14 3 Remove the selecting system group f in the direction of the yellow 4 Remove the spring g Figure 7 13 15 WARNING insert the spring again as indicated in the figure at side To reassemble...

Page 171: ...late Figure 7 13 16 Carry out the procedure at paragraph 7 13 2 3 Dismantling the spring pin and the handle 1 Unscrew the 4 screws a using a 7mm socket wrench 2 Unscrew the screw b using a 13mm socket...

Page 172: ...le 1 Rotate the lever a 180 in the direction of the yellow arrow 2 Push the lever on the plate in the direction of the orange arrow and free it from the the first hook Figure 7 13 18 3 Rotate the leve...

Page 173: ...hnical service guide rev 4 1 Page 7 51 Figure 7 13 20 5 Rotate the lever counter clock wise and free the lever from the plate 6 Remove the lever a To reassemble the components carry out the above step...

Page 174: ...4 1 Page 7 52 7 14 DISMANTLING THE RACING SADDLE ACCESSORY 7 14 1 DISMANTLING THE RACING SADDLE Figure 7 14 1 5 Unscrew the screw a using a 17mm wrench while blocking the nut b on the opposite side us...

Page 175: ...ns X and Y as indicated below Figure 7 14 3 1 Unscrew the screw a on the left hand side of the equipment using a 3mm Allen wrench while blocking the screw on the opposite side using the same kind of w...

Page 176: ...e racing saddle e as indicated in the paragraph 7 14 1 Dismantling the racing saddle 5 Using a 3mm Allen wrench unscrew the 4 screws f and with a 6mm Allen wrench the screw g 6 Slide off the pin h and...

Page 177: ...Figure 7 15 2 4 Remove the snap ring a the underlying washer 5 Remove the belt tensioner b Figure 7 15 3 6 Remove the pin c using a 6mm Allen wrench WARNING During re assembly tighten the pin a using...

Page 178: ...service guide rev 4 1 Page 7 56 Figure 7 15 4 As regards the passage of the belt refer to the figure at the side WARNING At the end of the operation adjust the tension of the belt as described in the...

Page 179: ...particular attention to the copper disk as it could easily buckle WARNING During re assembly tighten the screws a using a torque wrench set at 5Nm Figure 7 16 2 4 Unscrew the flywheel unit a from the...

Page 180: ...mbly tighten the screws d using a torque wrench set at 6Nm Figure 7 16 5 To remove the central shaft 6 In sequence remove the snap ring 1 the spacer 2 and the elastic washer 3 7 Remove the central sha...

Page 181: ...oint 3 1 Unscrew the flywheel unit from the central shaft using a 6mm Allen wrench while blocking it on the opposite side using a 10mm Allen wrench Figure 7 17 2 2 Remove the small pulley a 3 Remove t...

Page 182: ...DISMANTLING and 7 9 Dismantling the guard 1 Unscrew the 2 screws a using a medium sized Phillips screwdriver 2 Remove the speed sensor b To re fit the speed sensor follow the above operations in rever...

Page 183: ...y the orange arrows and pull in the direction of the yellow arrows 2 Remove the Brake Board from its housing Figure 7 19 2 3 Disconnect the 3 connectors highlighted in the figure 4 Unscrew the blockin...

Page 184: ...00SP and 700SP versions Figure 7 20 1 Carry out the operations in the paragraph 7 1 IMPORTANT NOTE ON DISMANTLING and 7 9 Dismantling the guard 1 Disconnect the fastons highlighted in the figure 2 Cut...

Page 185: ...t Platform 1 Unscrew the 4 screws a using a medium sized Phillips screwdriver 2 Remove the front platform b Figure 7 21 2 Rear Platform 3 Unscrew the 6 screws c using a medium sized Phillips screwdriv...

Page 186: ...and remove the input module on the front platform 3 Disconnect the connector of the cable which goes up to the Brake Board from its support b To re fit the connectors follow the above operations in r...

Page 187: ...EXCITE New Bike Technical service guide rev 4 1 Page 7 65 Blank page...

Page 188: ......

Page 189: ...guide rev 4 1 Page 8 1 8 ADJUSTMENTS 8 1 BELT TENSION Figure 8 1 1 1 To adjust the belt tension all you need to do is to choose between the various available positions for the spring a WARNING The rig...

Page 190: ...GNING THE BELT Figure 8 2 1 To align the belt 1 Position it correctly in the races of the small pulley of the flywheel a and in the races of the pulley of the pedal cranks b Pedal a few times going fo...

Page 191: ...1 Page 8 3 8 3 ADJUSTMENT OF THE PLAY ON THE SEAT COLUMN Figure 8 3 1 1 Raise the seat on the equipment so as to gain access to the adjustment bush 2 Turn the 2 screws a on the bush and adjust the pla...

Page 192: ...F THE SPEED SENSOR Figure 8 4 1 1 Loosen the 2 screws a using a 3mm Allen wrench 2 Move the speed sensor support sideways in the direction of the yellow arrows moving it closer to or further away from...

Page 193: ...rews a using a 4mm Allen wrench 3 Move the Brake Unit sideways in the direction of the yellow arrows up to a distance from the disk of 0 6mm 4 Re tighten the screws a WARNING In order to adjust the br...

Page 194: ...solve the problem you need to regulate the adjustment foot Figure 8 6 1 In order to make the equipment level adjust the two front and rear feet 1 Loosen the locknut B then tighten or unscrew the foot...

Page 195: ...ou need to enter the password 2406 and press the ENTER key in order to confirm To enter the password the displayed value may be increased or reduced by using the and keys whereas with the GOAL keys it...

Page 196: ...e to choose the EUROPEAN metric system with kilograms Kg and kilometres Km or the AMERICAN system with Pounds lbs and Miles ml In order to change the setting when the display shows the current setting...

Page 197: ...the setting when the display shows COOLDOWN TIME xxx To change the parameter you need to press ENTER the current value of the parameter will be displayed in flashing mode and may be increased or reduc...

Page 198: ...he setting when the display shows the current time DEFAULT TIME MIN xxx To change the parameter you need to press the ENTER key the current value of the parameter will be displayed in flashing mode an...

Page 199: ...change them individually The default value of this parameter is 10 9 1 11 ENABLING THE TGS It is possible to enable or disable the use of the TGS reader In order to change the setting when the displa...

Page 200: ...quipment to display or otherwise some personalized messages when in Stand By In order to change the setting when the display shows the current setting CUSTOM MESS xxx press the numerical GOAL keys to...

Page 201: ...e function when the display shows FORMATTING P P confirm with ENTER or cancel by pressing CANCEL for a few seconds At the end of the configuration procedure press the CANCEL key for a few seconds to q...

Page 202: ...onfirm At this point the equipment starts to show on the display the current configuration structured like the following diagram USER MENU 700LED Language Pause time MAX time Distance TGS Keys HR Edit...

Page 203: ...set the maximum time of every exercise in minutes with values ranging from 1 to 9999 In order to change the setting when the display shows the current maximum time MAX TIME xxx To change the paramete...

Page 204: ...r is 60 When training with the TGS key the cool down is interrupted when you pull out the key 9 2 6 ENABLING THE TGS It is possible to enable or disable the use of the TGS reader In order to change th...

Page 205: ...tting from among the options in the following table CUSTOM MESS YES default NO 9 2 10 CHANGING CUSTOM MESSAGES It is possible to change the custom messages If you press ENTER you access a sub level wh...

Page 206: ...to confirm the choice or of the difficulty level to move onto the subsequent or previous parameter If ENTER has been pressed the display shows CONFIRM confirm with ENTER or cancel by pressing CANCEL f...

Page 207: ...scroll the numbers and change them individually At this point two choices are offered Tech Config Troubleshooting Press the numerical key to enter the technical parameter configuration menu and the eq...

Page 208: ...he difficulty level so as to display the subsequent or previous parameter To change a parameter you need to press the ENTER key the current value of the parameter will be displayed in flashing mode an...

Page 209: ...ed below we also find the following 3 sub functions 9 3 3 1 Read from low kit To recall the parameters memorized by the low kit and to be able to visualize them on the display move using the keys of t...

Page 210: ...9 3 3 4 Table of Configuration parameters Id Par Unit of measure Name Description LED Pow Self Pow 1 decimals Rt Transmission report 135 141 2 Rvel Speed Ratio whole part 9 9 3 mA Im Minimum Braking...

Page 211: ...ife Kit H Life Brake WRITE TO LOW KIT READ FROM LOW KIT Life Kit L Tot Km KJ Inside this function in addition to the equipment operating data we also find 2 sub functions as described below 9 3 4 1 Re...

Page 212: ...t Display Message Description Life Brake Minutes x 10 of Brake operation measured by the Low Kit Life Kit High Minutes x 10 of High Kit operation measured by the High Kit Life Low Kit Minutes x 10 of...

Page 213: ...o find 3 sub functions as described below 9 3 5 1 Read from low kit To recall the errors memorized by the low kit and to be able to visualize them on the display move using the keys of the difficulty...

Page 214: ...e errors log provides a series of information as listed in the following table for every error generated by the equipment Error Code Type of error Current at the time of the error Distance in Km at th...

Page 215: ...seconds This function does not change the configured language or television standard 9 3 7 LOW KIT MENU This function allows you to directly access Firmware FW of the Brake Board In order to access th...

Page 216: ...entifies the version of the SW 9 3 9 BOOT VERSION This function allows you to display the BOOT version In order to display it when the display shows BOOT VERSION press ENTER and a message will be disp...

Page 217: ...t sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Enter th...

Page 218: ...that sequence in Stand By as shown in the figure below A new display will appear from which you can gain access to the various configuration menus by entering the password on the number keyboard Enter...

Page 219: ...Unit of measure Name Description VISIO Pow 1 decimals Rt Transmission report 135 2 Rvel Speed Ratio whole part 9 3 mA Im Minimum Braking 500 4 W Pmc Constant maximum power 200 5 in hundredths Km Power...

Page 220: ...EXCITE New Bike Technical service guide rev 4 1 Page 9 26 9 6 UNITY CONFIGURATION For the following menu please refer to the UNITY Manual User Interfaces...

Page 221: ...EXCITE New Bike Technical service guide rev 4 1 Page 9 27 Blank page...

Page 222: ......

Page 223: ...corner the bottom left hand corner and the bottom right hand corner of the screen in that sequence when the equipment is in Stand By as shown in the figure below A new display will appear from which y...

Page 224: ...EXCITE New Bike Technical service guide rev 4 1 Page 10 2 10 2 UNITY For the following menu please refer to the UNITY Manual User Interfaces...

Page 225: ...EXCITE New Bike Technical service guide rev 4 1 Page 10 3 Blank page...

Page 226: ......

Page 227: ...s 60601 1 and 60601 1 2 Electrical safety tests on every device at the end of production in accordance with the above mentioned provisions Training of the technical staff who perform maintenance and r...

Page 228: ...EXCITE New Bike Technical service guide rev 4 1 Page 11 2 Firstly check that the resistance on the tester tips is close to 0...

Page 229: ...the correct fitting of the guards making sure that All the guards have been fitted and in the correct manner so that there are no unprotected parts on the equipment that might cause injury to the user...

Page 230: ...ing table Code No Component R0006668XX Brake Board 0WR00250 Electromagnet W0003767XX 700 Display Board W0003778XX 500 Display Board 0WQ00060XX C Safe Board 0WR00633XX HS HR Cardio Receiver N0000034XX...

Page 231: ...external cleaning for the purposes of observing good hygiene practices The maintenance operations must be carried out also by the ROUTINE technical Technogym during scheduled maintenance MAJOR mainten...

Page 232: ...EXCITE New Bike Technical service guide rev 4 1 Page 12 2 Blank page...

Page 233: ...environment Windows screen VISIO UNITY Equipment type selection VISIO UNITY Troubleshooting LED VISIO UNITY User Menu 2406 IP TV Configuration VISIO UNITY IP Radio Configuration VISIO UNITY User confi...

Page 234: ...EXCITE New Bike Technical service guide rev 4 1 Page 13 2 Blank page...

Page 235: ...Bike Technical service guide rev 4 1 Page 14 1 14 TOOLS To make each disassembly operation adjustment and maintenance on the machines need the tools shown in the TG SERVICE TOOLS BOX LIST available in...

Page 236: ......

Page 237: ...M00729AA UK TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC Sede legale Via Calcinaro 2861 47522 Cesena FC Sede operativa ITALIA Tel 39 0547 650638 Fax 39 0547 650150 e mail service technogym c...

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