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13.14 Wheel Changing

 

WARNING.   

Serious  accidents,  including  fatalities,  have 

been  caused  by  unsafe  practices  during  wheel/tyre 
changing and when inflating tyres.  

 

When using jacks to lift or support the machine:

 

a)

 

Use  a  jack  with  sufficient  lifting  capacity  and 
extension  range  for  lifting  the  machine.  Refer  to 
Table 6 for jack specifications;

 

b)

 

Use the jacking point identified in the figure 13;

 

c)

 

Position axle stands to give additional support;

 

d)

 

Apply  the  handbrake  and  position  chocks  against 
the wheels to prevent movement.

 

e)

 

Where  possible  carry  out  the  work  on  firm  level 
ground

 

Tyre/wheel repair and replacement should only be carried 
out  by  competent  staff.    If  in  doubt  seek  help  from 
professional service personnel.

 

If  it  is  necessary  to  remove  a  wheel,  place  a  jack 
underneath  the  axle  beam,  loosen  the  wheel  nuts  and 
raise  the  machine.  Place  an  axle  stand  underneath  the 
machine, remove  wheel nuts completely  and remove the 
wheel.  Refit the wheel and tighten the wheel nuts to the 
torque in 13.15.

 

Table 6. Jack requirements

 

Figure 13.  Jacking point.

 

 

 

 

 

13.15 Wheel Nuts

 

Table 7.  Wheel nut torques.

 

Check the wheel nuts are tight:  

 

 

Before using a new machine.

 

 

After it is used for the first time.

 

 

After it is used fully loaded for the first time

 

 

After the first month

 

 

Every 6 months or after 500 hours use.

 

 The recommended wheel nut torque is listed in table 7.

 

Always cross tighten the wheel nuts.

 

NOTE: 

Once  the  nuts  are  allowed  to  work  loose,  it  may 

be  impossible to keep them tight and new nuts and studs 
will be required.  In extreme cases, damage to the wheel 
rims and hubs may result.

 

NOTE: 

 Always use a torque wrench to reach the correct 

torque  setting.    Do  not  use  an  impulse  wrench  to 
complete  tightening  because  it  can  cause  excessive 
tightening of the wheel nuts which can cause deformation 
of the wheel or failure of the wheel studs.

 

13.16 Tyre Pressures

 

WARNING:   

Check  tyre  pressures  regularly,  inflate 

to  the  pressures  shown  in  the  following  table  when 

the tyre is cold.  Incorrect inflation can be dangerous.

 

Table 8.  Tyre pressures.

 

 

 

 

 

25

 

Tyre Size

 

Tomahawk 7100, 7150, 8100, 

8150, 8500 & 8555

 

Pressure bar (psi)

 

10.0/75

-

15.3

 

2.0 ( 29 )

 

11.5/80

-

15.3

 

1.2 ( 17 )

 

12.5/80

-

15.3

 

1.2 ( 17 )

 

7.50 

-

 16.0 (14PR)

 

5.8 ( 84 )

 

Tyre Size

 

Tomahawk 9500 & 1010

 

Pressure bar (psi)

 

305/55 R22.5

 

7 (100)

 

385/55 R22.5

 

5.8 ( 84 )

 

Model

 

Thread

 

Stud 

Grade

 

Conical 

Nuts

 

Torque 

Nm (lb.ft)

 

Nut & 

Spherical 

Washer

 

Torque 

Nm (lb.ft)

 

7100 

 

M18 x 1.5

 

10.9

 

360 (265)

 

360 (265)

 

8100

 

M18 x 1.5

 

10.9

 

360 (265)

 

360 (265)

 

8500

 

M18 x 1.5

 

10.9

 

360 (265)

 

360 (265)

 

9500

 

M18 x 1.5

 

10.9

 

360 (265)

 

360 (265)

 

1010

 

M18 x 1.5

 

10.9

 

360 (265)

 

360 (265)

 

Jacking point

 

Model

 

Minimum 

Lifting 

Capacity 

(kg)

 

Tyres

 

Height Range 

Required (mm)

 

7100

 

7150

 

8100

 

8150

 

8500 

 

8555

 

3000 

 

10.0/75

-

15.3

 

320 

-

 400

 

11.5/80

-

15.3

 

360 

-

 440

 

12.5/80

-

15.3

 

380 

-

 460

 

18 x 7

-

8

 

340 

-

 420

 

9500

 

355/50 R22.5

 

390 

-

 470

 

1010

 

385/55 R22.5

 

420 

-

 500

 

5000

 

Summary of Contents for Tomahawk 7100

Page 1: ...30417 10100 11 19 30970 10345 31725 11338 10056 3694 TMKBXOP1119A...

Page 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Page 3: ...and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is responsible for carryi...

Page 4: ...hine protective devices 21 13 Maintenance 21 13 1 Safety 21 13 2 Blades 21 13 3 Bed chain 22 13 4 Bale restraint beam adjustment and removal 22 13 5 Dual chop sieve removal 23 13 6 Crossbeater shear b...

Page 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Page 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Hitch coupl...

Page 7: ...ing Ref Description 10 PTO guards monthly 11 Grease nipple layshaft U J monthly 12 Wheel bearings annually 13 Hitch coupling as required 14 Fill chain oiler as required 16 Brake levers as re quired 15...

Page 8: ...ngs annually 13 Hitch coupling as required For more detailed information see maintenance section 5 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on...

Page 9: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 14 Wheel bearings annually 15 Hitch coup...

Page 10: ...mum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound power 92dBA 92dBA 92dBA...

Page 11: ...length tailgate up 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 42 m 5 42 m 5 42 m Maximum round bale diameter 1 83 m 1 83 m 1 83 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m Tyre size s...

Page 12: ...2 m 5 42 m 5 42 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 12 5 80 15 3 12 5 80 15 3...

Page 13: ...2 00 m 2 00 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Whe...

Page 14: ...High rotor speed Low rotor speed 2 1 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed ch...

Page 15: ...ressure Tractor Cable Control Panel 2 2 Safety Decals Maintenance The safety signs fitted to the machine warn of hazards and form an important part of keeping the operator and by standers safe It is i...

Page 16: ...nd speed of PTO input shaft 8 Jacking point Information Label 9 Tighten wheel nuts to setting in operators handbook 10 Beware crushing hazard keep clear 1 Unblocking procedure 2 Beware thrown objects...

Page 17: ...relevant Standard and be approved by the Safety Inspectorate Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequ...

Page 18: ...upon a The size and weight of the bale to be spread b The availability of front counter weights c Whether the machine is to be used to transport bales along the road The machine is designed to use th...

Page 19: ...ar basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 9 3 Mounted Machines Attach the Tomahawk to the 3 point tractor linkage Make sure the lower link stabili...

Page 20: ...operation of the chute tailgate functions This can be programmed when setting the maximum speed of the machine by slowing down the maximum bed speed a small amount before switching off However if ful...

Page 21: ...e hooks are positioned on the underside of the tailgate to tie partially removed twine and netwrap to Raise the tailgate the bale will roll into the machine leaving the twine or netwrap tied to the ta...

Page 22: ...am raised screen removed and replaced with a screen blanking frame which prevents a build up of material in the screen support frame The sliding blade carrier is controlled through the hydraulic spool...

Page 23: ...restraint Figure 7 Rotation of round bales 11 9 Discharging Clamp Silage Increase bed chain speed until the desired discharge rate is achieved Once the forward portion of the load has been discharged...

Page 24: ...a blockage the shear bolt may have failed and require replacement See paragraph 13 6 in the maintenance section Shear bolt grades Silage straw machine 10 9 M8 x 50 mm Dual Chop machine 8 8 M8 x 50 mm...

Page 25: ...chain becomes tight in use check that the grooves in the front and or rear sprockets have not become tightly packed with straw or silage If they have they will need clearing and the scrapers may have...

Page 26: ...ection Refill the reservoir with 2 0L of HVI 22 Anti Fling Oil 13 8 2 Bed Chain Drive 7100 to 8555 models To tension the bed chain drive remove the chain guard on the right hand side of the machine re...

Page 27: ...sture repelling agent such as WD40 When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location or under the cover provided on th...

Page 28: ...use The recommended wheel nut torque is listed in table 7 Always cross tighten the wheel nuts NOTE Once the nuts are allowed to work loose it may be impossible to keep them tight and new nuts and stud...

Page 29: ...castle nut Tap the hub gently using a mallet to shake down the assembly Check that the hub rotates more freely Always err on the side of too free rather than too tight When the hub has been adjusted f...

Page 30: ...r pin as appropriate 11 For hubs without grease retaining plates fill the hubcap with grease 12 Refit the hubcap 13 20 Handbrake where fitted The central spindle of the handbrake lever will need greas...

Page 31: ...entre the brake shoes before locking the nut of the pin When the hub brake assembly has been reassembled slacken the fulcrum nut slightly operate the brake lever in the correct direction direction of...

Page 32: ...le pressure is controlled by the tractor and is determined by the force on the brake pedal or whether the tractor s parking brake is applied It is commonplace for this line to be fully pressurised whe...

Page 33: ...ing members If the machine is shredding whilst turning on a regular basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 15 2 Drawbar Jack Where the machine is...

Page 34: ...the locking bolts from the lower link latch plates see Figure 14 Lower the tailgate fully and drop the machine onto it s front stand The machine can now be unhitched from the tractor 15 3 5 Lubricatio...

Page 35: ...ractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the proportional flow slice or relief valve co...

Page 36: ...t clutch assembly Also increase engine speed Hydraulic valve fails to operate No oil flow from tractor Check that oil is flowing and that hoses are correctly connected to the tractor spool valve Hydra...

Page 37: ...ittings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the valve manual Separation of slices in valve block as a result of reverse o...

Page 38: ...NOTES 35...

Page 39: ...36 NOTES...

Page 40: ......

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