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INDEX

 

 

 

 

INSTRUCTIONS

 

Page

 

 

 

 

 

Lubrication schedule 7100 & 7150

 

2

 

 

 

Lubrication schedule 8100, 8150 & 8500

 

3

 

 

 

Lubrication schedule 8555

 

4

 

 

 

Lubrication schedule 9500

 

5

 

 

 

Lubrication schedule 1010

 

6

 

 

 

 

1.1 

 

Specifications 7100 & 7150

 

7

 

 

 

 

1.2 

 

Specifications 8100 & 8150

 

8

 

 

 

 

1.3 

 

Specifications 8500 & 8555

 

9

 

 

 

 

1.4 

 

Specifications 9500 & 1010

 

10

 

 

 

 

2.1

 

Explanation of pictograms

 

11

 

 

 

 

2.2

 

Safety decals maintenance

 

12

 

 

 

 

2.3

 

Location of safety decals

 

13

 

 

 

3

 

Safety

 

14

 

 

 

4

 

Identification

 

14

 

 

 

5

 

Use of the Tomahawk

 

14

 

 

 

6

 

Use on the public highway

 

15

 

 

 

7

 

Preparation of the machine

 

15

 

 

 

8

 

Preparation of the tractor

 

15

 

 

 

9

 

Fitting the machine onto the tractor

 

16

 

 

 

10

 

Operating instructions 

-

 loading

 

17

 

 

 

11

 

Operating instructions 

-

 discharge

 

19

 

 

 

12

 

Machine protective devices

 

21

 

 

 

13

 

Maintenance

 

21

 

 

 

 

13.1

 

Safety

 

21

 

 

 

 

13.2

 

Blades

 

21

 

 

 

 

13.3

 

Bed chain

 

22

 

 

 

 

13.4

 

Bale restraint beam adjustment and removal

 

22

 

 

 

 

13.5

 

Dual chop sieve removal

 

23

 

 

 

 

13.6

 

Crossbeater shear bolts

 

23

 

 

 

 

13.7

 

Gearbox

 

23

 

 

 

 

13.8

 

Drive chains

 

23

 

 

 

 

13.9

 

Swivel chute

 

23

 

 

 

 

13.10

 

Hydraulics

 

23

 

 

 

 

13.11

 

Electric controls for solenoid valve

 

24

 

 

 

 

13.12

 

Slip clutch

 

24

 

 

 

 

13.13

 

PTO shaft

 

24

 

 

 

 

13.14

 

Wheel changing

 

25

 

 

 

 

13.15

 

Wheel nuts

 

25

 

 

 

 

13.16

 

Tyre pressures

 

25

 

 

 

 

13.17

 

Hub caps

 

26

 

 

 

 

13.18

 

Wheel bearings

 

26

 

 

 

 

13.19

 

Lubrication of wheel bearings

 

26

 

 

 

 

13.20

 

Handbrake (1010 models)

 

27

 

 

 

 

13.21

 

Service brake maintenance

 

27

 

 

 

 

13.22

 

Service brake adjustment

 

28

 

 

 

 

13.23

 

Pneumatic brakes

 

29

 

 

 

 

13.24

 

Lubrication

 

29

 

 

 

 

13.25

 

Maintenance schedule

 

30

 

 

 

14 

 

Special tools for repairs

 

30

 

 

 

15

 

Optional extras

 

30

 

 

 

16

 

Machine storage

 

31

 

 

 

17

 

Disposal

 

31

 

 

 

 

Fault finding chart 

-

 Part 1

 

32

 

 

 

Fault finding chart 

-

 Part 2

 

33

 

 

 

Fault finding chart 

-

 Part 3

 

34

 

Summary of Contents for Tomahawk 7100

Page 1: ...30417 10100 11 19 30970 10345 31725 11338 10056 3694 TMKBXOP1119A...

Page 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Page 3: ...and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is responsible for carryi...

Page 4: ...hine protective devices 21 13 Maintenance 21 13 1 Safety 21 13 2 Blades 21 13 3 Bed chain 22 13 4 Bale restraint beam adjustment and removal 22 13 5 Dual chop sieve removal 23 13 6 Crossbeater shear b...

Page 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Page 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Hitch coupl...

Page 7: ...ing Ref Description 10 PTO guards monthly 11 Grease nipple layshaft U J monthly 12 Wheel bearings annually 13 Hitch coupling as required 14 Fill chain oiler as required 16 Brake levers as re quired 15...

Page 8: ...ngs annually 13 Hitch coupling as required For more detailed information see maintenance section 5 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on...

Page 9: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 14 Wheel bearings annually 15 Hitch coup...

Page 10: ...mum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound power 92dBA 92dBA 92dBA...

Page 11: ...length tailgate up 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 42 m 5 42 m 5 42 m Maximum round bale diameter 1 83 m 1 83 m 1 83 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m Tyre size s...

Page 12: ...2 m 5 42 m 5 42 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 12 5 80 15 3 12 5 80 15 3...

Page 13: ...2 00 m 2 00 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Whe...

Page 14: ...High rotor speed Low rotor speed 2 1 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed ch...

Page 15: ...ressure Tractor Cable Control Panel 2 2 Safety Decals Maintenance The safety signs fitted to the machine warn of hazards and form an important part of keeping the operator and by standers safe It is i...

Page 16: ...nd speed of PTO input shaft 8 Jacking point Information Label 9 Tighten wheel nuts to setting in operators handbook 10 Beware crushing hazard keep clear 1 Unblocking procedure 2 Beware thrown objects...

Page 17: ...relevant Standard and be approved by the Safety Inspectorate Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequ...

Page 18: ...upon a The size and weight of the bale to be spread b The availability of front counter weights c Whether the machine is to be used to transport bales along the road The machine is designed to use th...

Page 19: ...ar basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 9 3 Mounted Machines Attach the Tomahawk to the 3 point tractor linkage Make sure the lower link stabili...

Page 20: ...operation of the chute tailgate functions This can be programmed when setting the maximum speed of the machine by slowing down the maximum bed speed a small amount before switching off However if ful...

Page 21: ...e hooks are positioned on the underside of the tailgate to tie partially removed twine and netwrap to Raise the tailgate the bale will roll into the machine leaving the twine or netwrap tied to the ta...

Page 22: ...am raised screen removed and replaced with a screen blanking frame which prevents a build up of material in the screen support frame The sliding blade carrier is controlled through the hydraulic spool...

Page 23: ...restraint Figure 7 Rotation of round bales 11 9 Discharging Clamp Silage Increase bed chain speed until the desired discharge rate is achieved Once the forward portion of the load has been discharged...

Page 24: ...a blockage the shear bolt may have failed and require replacement See paragraph 13 6 in the maintenance section Shear bolt grades Silage straw machine 10 9 M8 x 50 mm Dual Chop machine 8 8 M8 x 50 mm...

Page 25: ...chain becomes tight in use check that the grooves in the front and or rear sprockets have not become tightly packed with straw or silage If they have they will need clearing and the scrapers may have...

Page 26: ...ection Refill the reservoir with 2 0L of HVI 22 Anti Fling Oil 13 8 2 Bed Chain Drive 7100 to 8555 models To tension the bed chain drive remove the chain guard on the right hand side of the machine re...

Page 27: ...sture repelling agent such as WD40 When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location or under the cover provided on th...

Page 28: ...use The recommended wheel nut torque is listed in table 7 Always cross tighten the wheel nuts NOTE Once the nuts are allowed to work loose it may be impossible to keep them tight and new nuts and stud...

Page 29: ...castle nut Tap the hub gently using a mallet to shake down the assembly Check that the hub rotates more freely Always err on the side of too free rather than too tight When the hub has been adjusted f...

Page 30: ...r pin as appropriate 11 For hubs without grease retaining plates fill the hubcap with grease 12 Refit the hubcap 13 20 Handbrake where fitted The central spindle of the handbrake lever will need greas...

Page 31: ...entre the brake shoes before locking the nut of the pin When the hub brake assembly has been reassembled slacken the fulcrum nut slightly operate the brake lever in the correct direction direction of...

Page 32: ...le pressure is controlled by the tractor and is determined by the force on the brake pedal or whether the tractor s parking brake is applied It is commonplace for this line to be fully pressurised whe...

Page 33: ...ing members If the machine is shredding whilst turning on a regular basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 15 2 Drawbar Jack Where the machine is...

Page 34: ...the locking bolts from the lower link latch plates see Figure 14 Lower the tailgate fully and drop the machine onto it s front stand The machine can now be unhitched from the tractor 15 3 5 Lubricatio...

Page 35: ...ractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the proportional flow slice or relief valve co...

Page 36: ...t clutch assembly Also increase engine speed Hydraulic valve fails to operate No oil flow from tractor Check that oil is flowing and that hoses are correctly connected to the tractor spool valve Hydra...

Page 37: ...ittings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the valve manual Separation of slices in valve block as a result of reverse o...

Page 38: ...NOTES 35...

Page 39: ...36 NOTES...

Page 40: ......

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