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13.25 Maintenance Schedule

 

The  frequencies  shown  below  are  based  on  typical  daily 
use for bedding and feeding purposes.  Continuous use for 
special  applications  will  necessitate  more  frequent 
lubrication.

 

Table 11. Maintenance schedule

 

14.0 SPECIAL TOOLS FOR REPAIRS

 

14.1 Removal Of Main Rotor

 

The  rotor  can  only  be  released  from  the  tapered  main 
gearbox  shaft  with  the  application  of  service  tool  SC3776 
available from Teagle Machinery Ltd.

 

14.2 Junction Box Wires

 

A  lever  SC5847  for  releasing  the  wires  in  the  control 
system  junction  box  is  available  from  Teagle  Machinery 
Ltd

 

14.3 Solenoid Cartridge Removal

 

An  adaptor  HYD5336

 

is  available  to  remove  bed 

speed solenoid slice using a deep socket

 

 

15.0 OPTIONAL EXTRAS

 

15.1 Drawbar And Axle Kit (7100 / 7150 models)

 

The  drawbar  is  attached  to  the  front  of  the  machine  by  4 
bolts,  there are 2 positions available allowing the ring hitch 
height to be matched to the height of the pick up hitch on 
the tractor.  Where a clevis hitch is fitted the height of the 
clevis can also be adjusted by altering it’s position relative 
to the drawbar.

 

The  axle  is  attached  by  4  bolts  to  the  main  chassis 
members of the body.

 

When attaching the machine check that the lower links are 
at  a  height  such  that  they  do  not  contact  the  PTO  shaft 
when the tractor is turning.  If they are not used regularly, it 
is recommended that they be removed.

 

Fit  the  combined  slip  and  overrun  clutch  unit  end  of  the 
PTO shaft to the machine. 

 

Gradually  turn  the  tractor  until  maximum  turning  lock  is 
achieved, and drive over undulating ground, checking that 
the PTO shaft does not come to within 100 mm (4 inches) 
of bottoming. If necessary, cut the PTO shaft to the correct 
length.  With the shaft in its most extended position, there 
should not be less than half of the original overlap between 
the sliding members. 

 

If  the  machine  is  shredding  whilst  turning  on  a  regular 
basis  it  is  recommended  that  a  PTO  shaft  with  a  wide 
angle, constant velocity joint be fitted.

 

15.2 Drawbar Jack

 

Where the machine is fitted with a drawbar jack, adjust the 
height of the drawbar to match the height of the hitch point 
on the tractor.  Reverse the tractor and attach the drawbar.  
Lower  the  machine  until  the  weight  is  fully  transferred  to 
the  tractor.    Remove  the  pin  retaining  the  jack  to  the 
drawbar  and  transfer  it  onto  the  transport  position  across 
the front of the chassis.

 

15.3 Castor Wheels (7100/7150 models only)

 

15.3.1 Use Of The Castor Wheels

 

The castor wheels fitted to the machine are for use in low  
speed  situations  on  a  hard  level  ground  surface  and  are 
not intended for use as high speed transport wheels over 
long  distances.    Maximum  speed  allowed  on  these 
wheels  is  25  Km/h  (16    mph)  up  to  a  maximum  journey 
distance of 2 km (1.25 miles).

 

 

Greasing / Oil

 

See separate chart on pages 2 
to 5

 

PTO and clutch.

 

Lubricate as chart.

 

Dismantle clutch at start of 
season and monthly during use.

 

Gearboxes.

 

Replace main gearbox oil after 
first 50 hours then check 
monthly.  Where fitted, check 
bed chain drive gearbox 
monthly.

 

Remove stones.

 

Each bale or daily, 

 

depending on use and 

 

nature of bales.

 

Bed chain tension.

 

After first day then 

 

weekly depending on use.

 

Crossbeater chain 
tension.

 

Weekly.

 

Clean above 

 

inspection panel.

 

Monthly, depending on use.

 

Tyre pressures.

 

Monthly

 

Wheel nuts.

 

Every 500 hours of use or 6 
months.

 

Option 

 high 

pressure oil filter.

 

Replace annually.

 

Wheel bearings.

 

Check every 500 hours of use 
or 6 months.

 

Brake shoe wear.

 

Check every 1000 hours of use 
or 2 months.

 

Brake actuator 
adjustment

 

Check every 1000 hours of use 
or 2 months.

 

Pnuematic brake 
connectors filters

 

Monthly.

 

Pnuematic brake 
air resevoir

 

Daily.

 

Pnuematic brake 
control valve

 

Oil pivots monthly.

 

Pnuematic brake 
air lines

 

Inspect monthly.

 

Hydraulic hoses

 

Inspect every 3 months.

 

Crossbeater 
blades/hooks

 

Check before use for their 
condition and security.

 

30

 

Summary of Contents for Tomahawk 7100

Page 1: ...30417 10100 11 19 30970 10345 31725 11338 10056 3694 TMKBXOP1119A...

Page 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Page 3: ...and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is responsible for carryi...

Page 4: ...hine protective devices 21 13 Maintenance 21 13 1 Safety 21 13 2 Blades 21 13 3 Bed chain 22 13 4 Bale restraint beam adjustment and removal 22 13 5 Dual chop sieve removal 23 13 6 Crossbeater shear b...

Page 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Page 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Hitch coupl...

Page 7: ...ing Ref Description 10 PTO guards monthly 11 Grease nipple layshaft U J monthly 12 Wheel bearings annually 13 Hitch coupling as required 14 Fill chain oiler as required 16 Brake levers as re quired 15...

Page 8: ...ngs annually 13 Hitch coupling as required For more detailed information see maintenance section 5 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on...

Page 9: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 14 Wheel bearings annually 15 Hitch coup...

Page 10: ...mum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound power 92dBA 92dBA 92dBA...

Page 11: ...length tailgate up 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 42 m 5 42 m 5 42 m Maximum round bale diameter 1 83 m 1 83 m 1 83 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m Tyre size s...

Page 12: ...2 m 5 42 m 5 42 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 12 5 80 15 3 12 5 80 15 3...

Page 13: ...2 00 m 2 00 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Whe...

Page 14: ...High rotor speed Low rotor speed 2 1 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed ch...

Page 15: ...ressure Tractor Cable Control Panel 2 2 Safety Decals Maintenance The safety signs fitted to the machine warn of hazards and form an important part of keeping the operator and by standers safe It is i...

Page 16: ...nd speed of PTO input shaft 8 Jacking point Information Label 9 Tighten wheel nuts to setting in operators handbook 10 Beware crushing hazard keep clear 1 Unblocking procedure 2 Beware thrown objects...

Page 17: ...relevant Standard and be approved by the Safety Inspectorate Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequ...

Page 18: ...upon a The size and weight of the bale to be spread b The availability of front counter weights c Whether the machine is to be used to transport bales along the road The machine is designed to use th...

Page 19: ...ar basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 9 3 Mounted Machines Attach the Tomahawk to the 3 point tractor linkage Make sure the lower link stabili...

Page 20: ...operation of the chute tailgate functions This can be programmed when setting the maximum speed of the machine by slowing down the maximum bed speed a small amount before switching off However if ful...

Page 21: ...e hooks are positioned on the underside of the tailgate to tie partially removed twine and netwrap to Raise the tailgate the bale will roll into the machine leaving the twine or netwrap tied to the ta...

Page 22: ...am raised screen removed and replaced with a screen blanking frame which prevents a build up of material in the screen support frame The sliding blade carrier is controlled through the hydraulic spool...

Page 23: ...restraint Figure 7 Rotation of round bales 11 9 Discharging Clamp Silage Increase bed chain speed until the desired discharge rate is achieved Once the forward portion of the load has been discharged...

Page 24: ...a blockage the shear bolt may have failed and require replacement See paragraph 13 6 in the maintenance section Shear bolt grades Silage straw machine 10 9 M8 x 50 mm Dual Chop machine 8 8 M8 x 50 mm...

Page 25: ...chain becomes tight in use check that the grooves in the front and or rear sprockets have not become tightly packed with straw or silage If they have they will need clearing and the scrapers may have...

Page 26: ...ection Refill the reservoir with 2 0L of HVI 22 Anti Fling Oil 13 8 2 Bed Chain Drive 7100 to 8555 models To tension the bed chain drive remove the chain guard on the right hand side of the machine re...

Page 27: ...sture repelling agent such as WD40 When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location or under the cover provided on th...

Page 28: ...use The recommended wheel nut torque is listed in table 7 Always cross tighten the wheel nuts NOTE Once the nuts are allowed to work loose it may be impossible to keep them tight and new nuts and stud...

Page 29: ...castle nut Tap the hub gently using a mallet to shake down the assembly Check that the hub rotates more freely Always err on the side of too free rather than too tight When the hub has been adjusted f...

Page 30: ...r pin as appropriate 11 For hubs without grease retaining plates fill the hubcap with grease 12 Refit the hubcap 13 20 Handbrake where fitted The central spindle of the handbrake lever will need greas...

Page 31: ...entre the brake shoes before locking the nut of the pin When the hub brake assembly has been reassembled slacken the fulcrum nut slightly operate the brake lever in the correct direction direction of...

Page 32: ...le pressure is controlled by the tractor and is determined by the force on the brake pedal or whether the tractor s parking brake is applied It is commonplace for this line to be fully pressurised whe...

Page 33: ...ing members If the machine is shredding whilst turning on a regular basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 15 2 Drawbar Jack Where the machine is...

Page 34: ...the locking bolts from the lower link latch plates see Figure 14 Lower the tailgate fully and drop the machine onto it s front stand The machine can now be unhitched from the tractor 15 3 5 Lubricatio...

Page 35: ...ractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the proportional flow slice or relief valve co...

Page 36: ...t clutch assembly Also increase engine speed Hydraulic valve fails to operate No oil flow from tractor Check that oil is flowing and that hoses are correctly connected to the tractor spool valve Hydra...

Page 37: ...ittings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the valve manual Separation of slices in valve block as a result of reverse o...

Page 38: ...NOTES 35...

Page 39: ...36 NOTES...

Page 40: ......

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