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Remove the blade  bar boss (2)  by  undoing the M12  bolt 
(3),  illustrated  in  Figure  9.  Using  the  blockage  removal 
tool, which is stored on the front of the machine, slide out 
the blade beam by hooking the boss hole. 

 

To  obtain  fresh  cutting  edges  on  the  blades,  the  blade 
beam  can  be  fully  removed  from  the  machine  and 
replaced in the opposite direction. 

 

After  the  blade  beam  has  been  inserted  back  into  the 
machine,  replace  the  blade  bar  boss  but  do  not  tighten 
the M12 bolt, this allows the blade position to be adjusted.  
Check  the  blade  clearances  on  the  crossbeater  by 
removing  the  locking  pins  and  lowering  the  sliding  blade 
carrier.    Align  the  blades  centrally  between  the 
crossbeater rings by adjusting the blade beam tension bar 
on  the  sliding  blade  carrier.    Finally  tighten  the  M12  bolt 
securing the blade bar boss and reposition the cover.

 

Once  both  edges  of  the  blades  have  become  blunt  the 
individual blades will require replacement.  Do this using 
a  13mm  ring  spanner  and  a  6mm  Allen  key,  both  with 
long  handles,  this  will  allow  the  bolts  to  be  removed 
whilst  avoiding  contact  with  the  sharp  edges  of  the 
blades.

 

13.3 Bed Chain

 

To  tension  the  bed  chain,  on  both  sides  of  the  machine 
release the front lock nut on the bed chain tensioner and 
jack  the  mounting  bush  using  the  other  nut.  The  bed 
chain  should  be  tensioned  such  that  the  chain  can  be 
lifted 50mm above the bed midway between the front and 
rear sprockets. Retighten the lock nuts.

 

The  position  of  rear  sprocket  scrapers  will  stay  the 
correct distance and position relative to the rear sprocket 
and  do  not  need  to  be  adjusted  separately  see  Figure 
10.  

 

If  the  bed  chain  becomes  tight  in  use,  check  that  the 
grooves  in  the  front  and/or  rear  sprockets  have  not 
become tightly packed with straw or silage.  If they have, 
they  will  need  clearing  and  the  scrapers  may  have 
excessive wear and need replacing.  

 

Figure 10. Sprocket scraper position.

 

If  the  area  beneath  the  bed  chain  becomes  blocked  or 
requires  attention,  remove  the  bolted  inspection  panel 
underneath the machine and clear the blockage.

 

As  the  links  of  the  bed  chain  wear  into  each  other  
repeated  tensioning  of  the  bed  chain  results  in  the  rear 

shaft  moving  closer  to  the  rear  of  the  chassis.    As  this 
happens the gap for stones and other obstructions being 
brought  around  by  the  slats  reduces  making  the  bed 
chain more likely to jam.

 

 

 

 

 

 

 

 

 

 

Figure 11. Dimension before shortening bed chain

 

 

When  the  bed  chain  is  reaching  maximum  adjustment 
then  2  links  from  either  side  of  the  chain  will  need 
removing to extend the lifespan of the chain. The earliest 
this  can  be  done  is  when  the  distance  of  adjustment  
shown in figure 11 has been reached. 

 

To shorten, split the chain at any slat.  Remove two links 
from the same section of chain on the left and right hand 
side, re

-

join and tension.  

 

13.4 Bale Restraint Beam Adjustment And Removal

 

To adjust the bale restraint beam(s) remove the two M12 
bolts  located  in  the  holes  on  both  sides  of  the  restraint 
beam,  and  loosen  the  third  bolt  in  the  slot.      Reposition 
the  bale  restraint  beam  by  aligning  the  necessary  holes, 
replace and tighten bolts.

 

To  remove,  take  the  weight  of  the  bale  restraint  beam 
using  a  suitable  lifting  device.    Remove  the  3  bolts  from 
each end before extracting the bale restraint beam.

 

Refitting is the reverse of above.

 

 

 

22

 

Tensioner bracket

 

60mm minimum

 

Tensioner

 

Tomahawk 1010

 

Tensioner

 

Tensioner bracket

 

40mm minimum

 

Tomahawk 7100, 7150, 8100, 8150, 8500 & 8555

 

Rear sprocket

 

Scraper

 

Summary of Contents for Tomahawk 7100

Page 1: ...30417 10100 11 19 30970 10345 31725 11338 10056 3694 TMKBXOP1119A...

Page 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Page 3: ...and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is responsible for carryi...

Page 4: ...hine protective devices 21 13 Maintenance 21 13 1 Safety 21 13 2 Blades 21 13 3 Bed chain 22 13 4 Bale restraint beam adjustment and removal 22 13 5 Dual chop sieve removal 23 13 6 Crossbeater shear b...

Page 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Page 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Hitch coupl...

Page 7: ...ing Ref Description 10 PTO guards monthly 11 Grease nipple layshaft U J monthly 12 Wheel bearings annually 13 Hitch coupling as required 14 Fill chain oiler as required 16 Brake levers as re quired 15...

Page 8: ...ngs annually 13 Hitch coupling as required For more detailed information see maintenance section 5 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on...

Page 9: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 14 Wheel bearings annually 15 Hitch coup...

Page 10: ...mum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound power 92dBA 92dBA 92dBA...

Page 11: ...length tailgate up 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 42 m 5 42 m 5 42 m Maximum round bale diameter 1 83 m 1 83 m 1 83 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m Tyre size s...

Page 12: ...2 m 5 42 m 5 42 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 12 5 80 15 3 12 5 80 15 3...

Page 13: ...2 00 m 2 00 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Whe...

Page 14: ...High rotor speed Low rotor speed 2 1 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed ch...

Page 15: ...ressure Tractor Cable Control Panel 2 2 Safety Decals Maintenance The safety signs fitted to the machine warn of hazards and form an important part of keeping the operator and by standers safe It is i...

Page 16: ...nd speed of PTO input shaft 8 Jacking point Information Label 9 Tighten wheel nuts to setting in operators handbook 10 Beware crushing hazard keep clear 1 Unblocking procedure 2 Beware thrown objects...

Page 17: ...relevant Standard and be approved by the Safety Inspectorate Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequ...

Page 18: ...upon a The size and weight of the bale to be spread b The availability of front counter weights c Whether the machine is to be used to transport bales along the road The machine is designed to use th...

Page 19: ...ar basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 9 3 Mounted Machines Attach the Tomahawk to the 3 point tractor linkage Make sure the lower link stabili...

Page 20: ...operation of the chute tailgate functions This can be programmed when setting the maximum speed of the machine by slowing down the maximum bed speed a small amount before switching off However if ful...

Page 21: ...e hooks are positioned on the underside of the tailgate to tie partially removed twine and netwrap to Raise the tailgate the bale will roll into the machine leaving the twine or netwrap tied to the ta...

Page 22: ...am raised screen removed and replaced with a screen blanking frame which prevents a build up of material in the screen support frame The sliding blade carrier is controlled through the hydraulic spool...

Page 23: ...restraint Figure 7 Rotation of round bales 11 9 Discharging Clamp Silage Increase bed chain speed until the desired discharge rate is achieved Once the forward portion of the load has been discharged...

Page 24: ...a blockage the shear bolt may have failed and require replacement See paragraph 13 6 in the maintenance section Shear bolt grades Silage straw machine 10 9 M8 x 50 mm Dual Chop machine 8 8 M8 x 50 mm...

Page 25: ...chain becomes tight in use check that the grooves in the front and or rear sprockets have not become tightly packed with straw or silage If they have they will need clearing and the scrapers may have...

Page 26: ...ection Refill the reservoir with 2 0L of HVI 22 Anti Fling Oil 13 8 2 Bed Chain Drive 7100 to 8555 models To tension the bed chain drive remove the chain guard on the right hand side of the machine re...

Page 27: ...sture repelling agent such as WD40 When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location or under the cover provided on th...

Page 28: ...use The recommended wheel nut torque is listed in table 7 Always cross tighten the wheel nuts NOTE Once the nuts are allowed to work loose it may be impossible to keep them tight and new nuts and stud...

Page 29: ...castle nut Tap the hub gently using a mallet to shake down the assembly Check that the hub rotates more freely Always err on the side of too free rather than too tight When the hub has been adjusted f...

Page 30: ...r pin as appropriate 11 For hubs without grease retaining plates fill the hubcap with grease 12 Refit the hubcap 13 20 Handbrake where fitted The central spindle of the handbrake lever will need greas...

Page 31: ...entre the brake shoes before locking the nut of the pin When the hub brake assembly has been reassembled slacken the fulcrum nut slightly operate the brake lever in the correct direction direction of...

Page 32: ...le pressure is controlled by the tractor and is determined by the force on the brake pedal or whether the tractor s parking brake is applied It is commonplace for this line to be fully pressurised whe...

Page 33: ...ing members If the machine is shredding whilst turning on a regular basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 15 2 Drawbar Jack Where the machine is...

Page 34: ...the locking bolts from the lower link latch plates see Figure 14 Lower the tailgate fully and drop the machine onto it s front stand The machine can now be unhitched from the tractor 15 3 5 Lubricatio...

Page 35: ...ractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the proportional flow slice or relief valve co...

Page 36: ...t clutch assembly Also increase engine speed Hydraulic valve fails to operate No oil flow from tractor Check that oil is flowing and that hoses are correctly connected to the tractor spool valve Hydra...

Page 37: ...ittings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the valve manual Separation of slices in valve block as a result of reverse o...

Page 38: ...NOTES 35...

Page 39: ...36 NOTES...

Page 40: ......

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