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9. FITTING THE MACHINE ONTO THE TRACTOR

 

9.1 Fitting The PTO Shaft

 

Hitch  the  machine  to  the  tractor  either  on  the  3  point 
linkage or on the drawbar.

 

Proceed as follows:

 

9.1.1 

Measure  the  distance  between  the  annular  groove 

on  the  tractor  output  shaft  to  the  annular  groove  on  the 
machine input shaft.

 

9.1.2 

Measure  approximately  the  distance  between  the 

retaining  balls  of  each  sliding  yoke  at  either  end  of  the 
PTO shaft with it fully collapsed. 

 

9.1.3 

If  the  distance between the grooves  is  150mm (6”) 

longer  or  more  than  the  distance  between  the  locking 
balls then the PTO shaft will not require cutting.

 

If the distance is less than 150mm the PTO shaft will need 
to be shortened. Calculate the difference between the two 
measured values and add 150mm (6”).  The answer is the 
amount to be removed from each half of the PTO shaft.

 

For example:

 

Distance measured between grooves

 

1100mm

 

Length of shaft between locking balls

 

1200mm

 

Length to reduce shaft by = (1200 

-

 1100 ) +150

 

Length to reduce shaft by = 100 +150

 

Length to reduce shaft by = 250 mm

 

9.1.4 

Separate the 2 halves of the PTO shaft and remove 

the amount calculated from each half guard and each half 
tube.  Deburr  the  drive  tubes  after  cutting.  Remove  the 
guards to facilitate cutting if required.

 

9.2 Trailed Machines

 

Hitch the machine  drawbar to the  tractor  and  turn off the 
tractor  engine.  Fit  the  PTO  shaft,  with  the  clutch  end  of 
the PTO shaft attached to the machine.

 

Make sure the drawbar is securely attached to the tractor, 
as when loading bales or silage the weight of the material 
on the tailgate may cause the drawbar to lift. 

 

Check  that  the  lower  links  are  at  a  height  such  that  they 
will not contact the PTO shaft when the tractor is turning.  
If they are not used regularly, it is recommended that they 
be removed.

 

Gradually  turn  the  tractor  until  maximum  turning  lock  is 
achieved, and drive over undulating ground, checking that 
the PTO shaft does not come to within 100 mm (4 inches) 
of  bottoming.  If  necessary,  cut  the  PTO  shaft  to  the 
correct  length.    With  the  shaft  in  its  most  extended 
position, there should not be less than half of the original 
overlap between the sliding members.  

 

 

It  is  essential  to  get  the  relationship  between  the  tractor 
PTO  shaft  and  the  gearbox  input  shaft  correct  to  give  a 
satisfactory  PTO  shaft  life.    The  correct  geometry  exists 
when the machine is horizontal, see Figure 1.

 

 

If  the  machine  is  shredding  whilst  turning  on  a  regular 
basis  it  is  recommended  that  a  PTO  shaft  with  a  wide 
angle, constant velocity joint be fitted.

 

9.3 Mounted Machines

 

Attach the Tomahawk to the 3 point tractor linkage.  Make 
sure  the  lower  link  stabilisers  or  check  chains  are  tight 
and  the  lower  link  arms  are  fixed  from  moving 

horizontally.  

 

When machine is fully attached lower the lower link arms 
until  the  machine  is  resting  on  the  ground.    Turn  off  the 
tractor engine and fit the PTO shaft, with the clutch end of 
the PTO shaft attached to the machine.

 

Gradually  lift  the  machine  until  minimum  shaft  length  is 
achieved  checking  that  the  PTO  shaft  does  not  come  to 
within 25 mm (1”) of bottoming. If necessary, cut the PTO 
shaft  to  the  correct  length.    With  the  shaft  in  its  most 
extended  position,  there  should  not  be  less  than  half  of 
the original overlap between the sliding members. 

 

It is essential to get the relationship between the  tractor 
PTO  shaft  and  the  gearbox  input  shaft  correct  to  give  a 
satisfactory  PTO shaft life.  The correct geometry exists 
when  the  machine  is  horizontal.    The  height  of  the 
gearbox input shaft should be adjusted to keep the PTO 
shaft as straight as possible. For mounted machines the 
length of the top link and the lift height can be adjusted, 
see Figure 1.

 

Figure 1.  Correct PTO geometry.

 

9.4 Trailed And Mounted Machines

 

Connect  the  hydraulic  supply  hose  into  the  spool  valve 
connection  of  the  tractor  and  the  return  hose  to  the  free 
flow  return. 

 

It  is  important  that  the  supply  hose  to  the 

valve is connected to the pressure port of the tractor, this 
hose is marked with an identifying tag.

 

Place  the  control  desk  in  the  cab  and  attach  it  to  the 
window in a convenient location using the suction cup. 

 

Once  the  control  desk  has  been  positioned,  route  the 
machine  cable  into  the  cab  making  sure  it  is  kept  away 
from  the  rear  wheel  and  any  pinch  points  between  the 
PTO shaft and link arms.  Where possible, route  into the 
cab through cable entry points on the tractor, allowing the 
rear window to be kept closed during use. Plug the cable 
connector into the 3 pin power socket on the control desk 
power lead.

 

WARNING. 

Ensure the functions of the control desk 

are completely understood before proceeding to use 
the machine. In particular the bed chain is actuated 

in  the  forward  direction  by  pushing  the  forward  direction 
button and stopped by pressing the button again. Reverse 
of  the  bed  chain  can  only  be  actuated  by  holding  the 
reverse button.

 

Where  the  machine  is  supplied  with  a  cable  controlled 
valve place the cable control unit in the cab and attach it 
to the socket provided.

 

16

 

Tomahawk 
Gearbox

 

Both Angles 
Similar

 

Tractor

 

Summary of Contents for Tomahawk 7100

Page 1: ...30417 10100 11 19 30970 10345 31725 11338 10056 3694 TMKBXOP1119A...

Page 2: ...nd Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised stand...

Page 3: ...and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is responsible for carryi...

Page 4: ...hine protective devices 21 13 Maintenance 21 13 1 Safety 21 13 2 Blades 21 13 3 Bed chain 22 13 4 Bale restraint beam adjustment and removal 22 13 5 Dual chop sieve removal 23 13 6 Crossbeater shear b...

Page 5: ...r bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For m...

Page 6: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Hitch coupl...

Page 7: ...ing Ref Description 10 PTO guards monthly 11 Grease nipple layshaft U J monthly 12 Wheel bearings annually 13 Hitch coupling as required 14 Fill chain oiler as required 16 Brake levers as re quired 15...

Page 8: ...ngs annually 13 Hitch coupling as required For more detailed information see maintenance section 5 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on...

Page 9: ...sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 14 Wheel bearings annually 15 Hitch coup...

Page 10: ...mum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound power 92dBA 92dBA 92dBA...

Page 11: ...length tailgate up 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 42 m 5 42 m 5 42 m Maximum round bale diameter 1 83 m 1 83 m 1 83 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m Tyre size s...

Page 12: ...2 m 5 42 m 5 42 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 12 5 80 15 3 12 5 80 15 3...

Page 13: ...2 00 m 2 00 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Whe...

Page 14: ...High rotor speed Low rotor speed 2 1 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed ch...

Page 15: ...ressure Tractor Cable Control Panel 2 2 Safety Decals Maintenance The safety signs fitted to the machine warn of hazards and form an important part of keeping the operator and by standers safe It is i...

Page 16: ...nd speed of PTO input shaft 8 Jacking point Information Label 9 Tighten wheel nuts to setting in operators handbook 10 Beware crushing hazard keep clear 1 Unblocking procedure 2 Beware thrown objects...

Page 17: ...relevant Standard and be approved by the Safety Inspectorate Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequ...

Page 18: ...upon a The size and weight of the bale to be spread b The availability of front counter weights c Whether the machine is to be used to transport bales along the road The machine is designed to use th...

Page 19: ...ar basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 9 3 Mounted Machines Attach the Tomahawk to the 3 point tractor linkage Make sure the lower link stabili...

Page 20: ...operation of the chute tailgate functions This can be programmed when setting the maximum speed of the machine by slowing down the maximum bed speed a small amount before switching off However if ful...

Page 21: ...e hooks are positioned on the underside of the tailgate to tie partially removed twine and netwrap to Raise the tailgate the bale will roll into the machine leaving the twine or netwrap tied to the ta...

Page 22: ...am raised screen removed and replaced with a screen blanking frame which prevents a build up of material in the screen support frame The sliding blade carrier is controlled through the hydraulic spool...

Page 23: ...restraint Figure 7 Rotation of round bales 11 9 Discharging Clamp Silage Increase bed chain speed until the desired discharge rate is achieved Once the forward portion of the load has been discharged...

Page 24: ...a blockage the shear bolt may have failed and require replacement See paragraph 13 6 in the maintenance section Shear bolt grades Silage straw machine 10 9 M8 x 50 mm Dual Chop machine 8 8 M8 x 50 mm...

Page 25: ...chain becomes tight in use check that the grooves in the front and or rear sprockets have not become tightly packed with straw or silage If they have they will need clearing and the scrapers may have...

Page 26: ...ection Refill the reservoir with 2 0L of HVI 22 Anti Fling Oil 13 8 2 Bed Chain Drive 7100 to 8555 models To tension the bed chain drive remove the chain guard on the right hand side of the machine re...

Page 27: ...sture repelling agent such as WD40 When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location or under the cover provided on th...

Page 28: ...use The recommended wheel nut torque is listed in table 7 Always cross tighten the wheel nuts NOTE Once the nuts are allowed to work loose it may be impossible to keep them tight and new nuts and stud...

Page 29: ...castle nut Tap the hub gently using a mallet to shake down the assembly Check that the hub rotates more freely Always err on the side of too free rather than too tight When the hub has been adjusted f...

Page 30: ...r pin as appropriate 11 For hubs without grease retaining plates fill the hubcap with grease 12 Refit the hubcap 13 20 Handbrake where fitted The central spindle of the handbrake lever will need greas...

Page 31: ...entre the brake shoes before locking the nut of the pin When the hub brake assembly has been reassembled slacken the fulcrum nut slightly operate the brake lever in the correct direction direction of...

Page 32: ...le pressure is controlled by the tractor and is determined by the force on the brake pedal or whether the tractor s parking brake is applied It is commonplace for this line to be fully pressurised whe...

Page 33: ...ing members If the machine is shredding whilst turning on a regular basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 15 2 Drawbar Jack Where the machine is...

Page 34: ...the locking bolts from the lower link latch plates see Figure 14 Lower the tailgate fully and drop the machine onto it s front stand The machine can now be unhitched from the tractor 15 3 5 Lubricatio...

Page 35: ...ractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the proportional flow slice or relief valve co...

Page 36: ...t clutch assembly Also increase engine speed Hydraulic valve fails to operate No oil flow from tractor Check that oil is flowing and that hoses are correctly connected to the tractor spool valve Hydra...

Page 37: ...ittings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the valve manual Separation of slices in valve block as a result of reverse o...

Page 38: ...NOTES 35...

Page 39: ...36 NOTES...

Page 40: ......

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