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SAFETY FIRST!

 

1. 

READ THE INSTRUCTION BOOK THOROUGHLY

 

before  attempting  to  operate  or  carry  out  any 
maintenance  on  the  machine.    If  you  do  not 
understand any part of this manual, ask your dealer 
for assistance. 

  
2. 

ALWAYS  CARRY  OUT  SAFE  MAINTENANCE.

  

Never clean, adjust or maintain the machine until the 
engine has been stopped, the machine come to rest, 
the PTO disengaged and the key removed. 

 
3. 

NEVER  WORK  UNDER  A  MACHINE  RAISED  ON 
THE  3-POINT  LINKAGE

  unless  it  is  securely 

supported. 

 

4. 

NEVER  OPERATE  THE  MACHINE  WITH  ANY 
PARTS  OR  GUARDS  MISSING.

    Check  that  all 

guards  including  the  PTO  shaft  guards  are  in  good 
condition and in place before operating the machine. 

 

5

    OPERATE  SAFELY.

    Before  starting  work,  check 

that  there  are  no  persons  or  animals  in  the 
immediate vicinity of the machine or tractor.  Always 
maintain  full  control  of  the  tractor  and  machine. 
Ensure  that  you  know  how  to  stop  the  tractor  and 
machine quickly in case of emergency. 

6

.  SECURE  THE  PTO  GUARD  BY  MEANS  OF 

CHECK  CHAINS 

to  suitable  points  on  the  tractor 

and machine to prevent the outer plastic shield from 
rotating. 

 

7. 

NEVER  STAND  BETWEEN  THE  MACHINE  AND 
THE TRACTOR WHEELS.

 

 

8.  

DO NOT WEAR LOOSE OR RAGGED CLOTHING

 

 

9. 

BEWARE  OF  DUST.

  Under dusty conditions, keep 

the  cab  windows  and  doors  closed.    The  use  of  a 
dust  mask  conforming  to  EN149  is  strongly 
recommended. 

 

10

.  BEWARE  OF  HIGH  NOISE  LEVELS

.    Some 

tractor/implement  combinations  give  noise  levels  in 
excess  of  90dB  at  the  operator's  ear.  Under  such 
circumstances, ear defenders should be worn.  Keep 
cab windows and doors closed to reduce noise level. 

 
Throughout this handbook, the term `tractor' is used to 
refer to the power source used to drive the machine.  It 
does not necessarily refer to a conventional agricultural 
tractor. 

HEALTH AND SAFETY AT WORK 

 

Our  equipment  is  designed  so  as  to  conform  with 
current  Health  &  Safety  Regulations  and  therefore 
poses  no  significant  hazard  to  health  when  properly 
used. Nevertheless,  in the  interests of all concerned,  it 
is essential  that  equipment of our manufacture is used 
in accordance with the instructions that are supplied or 
are available from our Technical Staff. 

 

Legislation  requires  that  all  operators  are  instructed  in 
the  safe  operation,  cleaning  and  maintenance  of 
equipment and machines.  This handbook forms part of 
that  instruction  and  it  must  be  read  and  understood 
before fitting the machine onto the tractor or attempting 
to use it. 
 

Your  supplier  is  responsible  for  carrying  out  any 
necessary  pre-delivery  inspection,  fitting  the  machine 
onto  the  tractor  and  test  running.    The  supplier  must 
also  give  instruction  in  the  safe  use,  maintenance  and 
adjustment of the machine. 

 

In  the  interests  of  safety,  please  ensure  that  the 
instructions  referred  to  above  are  brought  to  the 
attention  of  all  your  employees  who  are  to  use  the 
equipment.    We  recommend  that  the  use  of  this 
equipment  is  restricted  to  capable  trained  operatives. 
Persons under the age of sixteen should not operate the 
machine and should be kept away from where it is being 
used. 

WARRANTY

 

The  standard  warranty  is  for  12  calendar  months  against 
faulty materials and workmanship.  Components supplied as 
part  of  the  original  machine,  but  manufactured  by  another 
company,  e.g.  PTO  shafts,  wheels  etc.,  are  subject  to  the 
original manufacturer's conditions and warranty. 

 

Where repairs are carried out under warranty:- 

 

a)  Claims  for  the  fitting  of  non  original  parts  will  not  be 

considered unless prior agreement has been obtained. 

 
b)  The  repairer  must  be  advised  that  the  work  is  to  be  the 

subject of a warranty claim beforehand. 

c)  Any  claim  must  be  submitted  within  four  weeks  of  the 

repair. 

 
d)  The  damaged  parts  must  be  retained  for  inspection  and 

returned carriage paid if required. 

 

The right to withdraw warranty is reserved if:- 

 

a)  Non-original parts are fitted. 
 
b)  The machine has been abused, badly maintained or 
used for purposes other than that for which it was 
designed. 

 

Summary of Contents for Tomahawk 1010

Page 1: ......

Page 2: ...mbers 7 Grease Nipples x 4 SC Swivel mechanism Ref Description 8 Grease Nipple Cross beater bearings Be hind crossbeater drive sprocket on LHS 9 Grease Nipple Bed Chain front roller bear ing 10 Laysha...

Page 3: ...equirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were c...

Page 4: ...ns and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with th...

Page 5: ...al 10 FAULT FINDING CHARTS SECTION 17 Part 1 11 Part 2 12 PARTS LIST SECTION 18 Tailgate ram 13 Chute ram 13 Braked axle 14 Chassis 15 Front housing rotor 16 Drawbars 17 Sloping flange giraffe chute h...

Page 6: ...um 2 93 m 2 93 m Overall Length Tailgate Up 6 17m 6 17m Overall Length Tailgate Down Extended 8 04 m 8 04 m Max Round Bale Diameter 2 0m 2 0m Maximum Rectangular Bale Size 1 3m x 1 2m x 2 5m 1 3m x 1...

Page 7: ...lected Low rotor speed Giraffe chute ram selected 3 Please read instruction book before using the ma 540 DL1012 Direction of rotation frequency of PTO input Shaft Rotate Giraffe Clockwise Raise Giraff...

Page 8: ...e 3 13 When rotating the chute always check the clearance between the chute and the rear of the cab particularly the window if it is open 3 14 Before disconnecting the hydraulic hoses always lower the...

Page 9: ...risk of bottoming resulting in catastrophic failure of the machine gearbox Proceed as follows 1 Measure the distance between the annular groove on the tractor output shaft to the annular groove on th...

Page 10: ...t forced against the crossbeaters as this may cause problems when starting the machine Before removing the strings place the posts in the sockets on the tailgate and put the chain around the rear of t...

Page 11: ...he machine to a minimum 11 4 Engaging PTO Engage the PTO with the tractor engine on low idle and increase the speed rapidly to working speed when the clutch has engaged fully 11 5 Before Commencing Di...

Page 12: ...ere is no fault or blockage Refer to Maintenance for the correct clutch setting The slip clutch may be hot Care should be taken when removing it from either the machine or tractor 13 MAINTENANCE 13 1...

Page 13: ...ine and unscrew the filter canister Replace element retighten canister and fit valve guard If problems are experienced with either the hydraulic system or electric controls please contact Teagle Machi...

Page 14: ...the requirements of the current braking regulations As the brake shoes wear it may be necessary to realign the actuating rods on their splines so that the arms are perpendicular to the ram body 13 17...

Page 15: ...elow the floor is free from obstructions Repair chain and refit Motor not turning Check connections and tractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails...

Page 16: ...Hydraulic valve fails to operate Hydraulic connections to tractor faulty or not connected Rectify making sure pressure is applied to the valve via the supply hose and that the return line flow is not...

Page 17: ...ty Ref Description Part No Qty Ref Description Part No Qty TAILGATE RAM With Pilot Operated Check Valve Closed centres 571 Open centres 971 Stroke 400 Ram assembly CYL1135 2 Seal kit items 1 10 11 13...

Page 18: ...1 Bolt M20 x 140 FAS9742P 4 Plain washer M20 FAS2347P 4 Locknut M20 FAS2336 4 6 Wheel 385 55 R22 5 8 Stud WE1270 2 7 Wheel nut WE0909 8 8 Mudguard RH SC4906 1 Setscrew M12 x 45 FAS2681P 2 Setscrew M12...

Page 19: ...44P 9 Locknut M10 FAS2333 9 7 Chain Runner SC4931 2 Cup Square M12 x 30 FAS9283P 8 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 8 8 Front Lower Inspection Panel SC4927 1 Setscrew M10 x 25 FAS2654P...

Page 20: ...0 x 8 x 40 FAS8120 1 Sprocket 25 Tooth Dual Chop SC4556 1 Setscrew M10 x 30 FAS2655P 1 Spring washer M10 FAS2354P 1 Washer 45 x 10 x 5 FAS2412P 1 5 Flange Bearing 1 3 8 BRG1305 1 Grease Nipple M6 Stra...

Page 21: ...AS2603P 3 Washer M6 FAS2342P 3 Locknut M6 FAS2330 3 17 Blockage Removal Tool SC1247 1 Ref Description Part No Q ty Associated Components Part No Q ty DRAWBARS Ref Description Part No Qty Associated Co...

Page 22: ...82P 2 Bolt M12 x 55 FAS2683P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 3 Mid Deflector SC4043 1 4 Lower Link LH SC4046 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2...

Page 23: ...M10 FAS2344P 2 Locknut M10 FAS2333 2 12 Latch Arm SC4585 1 Setscrew M10 x 30 FAS2655P 1 Plain Washer M10 FAS2344P 1 Form G Washer M10 FAS2344GP 1 Locknut M10 FAS2333 1 13 Upper Inspection Panel SC3909...

Page 24: ...Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 4 Outlet Chute Upper SC3993 1 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 5 Outlet Chute Lower SC3620 1 Bolt M12 x 50 F...

Page 25: ...SC3813 1 Threaded bar SC3820 1 Plain nut M12 FAS2304P 2 5 Gearbox SC4875 1 Key 12 x 8 x 140 FAS8140 1 Setscrew M12 x 35 FAS2679P 6 Shakeproof Washer M12 FAS9202 6 6 Gearbox Mounting Plate SC4856 1 Se...

Page 26: ...8 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 8 5 Front Sprocket SC4811 1 Setscrew M12 x 35 FAS2679P 1 Washer 50 x 13 x 5mm FAS2383P 1 Spring Washer M12 FAS2374P 1 6 Slat c w Extension SC4903 15 7...

Page 27: ...No Q ty 1 Pressure line filter HYD5343 1 Setscrew M10 x 16 FAS2650P 3 Plain washer M10 FAS2344P 3 2 1 2 BSP M22 M M union HYD1138 2 Bonded seal 22mm HYD4210 2 3 Filter mounting bracket SC4932 1 Setscr...

Page 28: ...7 5 3 Holding Plate SC3337 8 Setscrew M8 x 20 FAS2627P 8 Plain Washer M8 FAS2343P 8 Spring Washer FAS2353P 8 4 Shield Ring SC4115 4 Setscrew M10 X 20 FAS2652P 12 Locknut M10 FAS2333 12 5 Hardox Blade...

Page 29: ...2334 8 16 Finger Extension SC4829 5 Bolt M12 x 40 FAS9680P 10 Washer M12 FAS2345P 20 Locknut M12 FAS2334 10 17 Restraint Finger Long SC4824 6 Bolt M12 x 40 FAS9680P 18 Washer M12 FAS2345P 36 Locknut M...

Page 30: ...2 Locknut M12 FAS2334 21 2 Top Guard SC4833 1 Cup Square Bolt M8 x 15 FAS9240P 2 Cup Square Bolt M8 x 20 FAS9241P 6 Plain Washer M8 FAS2343P 8 Locknut M8 FAS2332 8 3 Top Cover SC4834 1 Setscrew M8 x 2...

Page 31: ...cknut M8 FAS2332 5 Setscrew M12 x 25 FAS2677P 1 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 1 7 Greedy Board LH SC4847 1 Setscrew M12 x 25 FAS2677P 7 Setscrew M12 x 30 FAS2678P 2 Bolt M12 x 70 FAS...

Page 32: ...ew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 Setscrew M12 x 25 FAS2677P 2 Plain Washer M12 FAS2345P 2 4 Cover Plate RH SC4840 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 2 5 Front Side...

Page 33: ...in FAS6267P 2 R Pin 3mm FAS6003P 2 15 Chain SC3192 1 Setscrew M10 x 20 FAS2652P 2 Plain Washer M10 FAS2344P 2 Locknut M10 FAS2333 2 Chain Retainer SC3206 1 16 Post Bracket SC3764 2 Cup Square Bolt M10...

Page 34: ...4P 4 Locknut M10 FAS2333 4 3 Bale Lift SC4860 2 4 Bale Lift Assy SC4865 2 Bolt M12 x 65 FAS9685P 4 Plain Washer M12 FAS2345P 3 Locknut M12 FAS2334 3 5 Ram Pivot Pin SC4907 2 Setscrew M8 x 20 FAS2627P...

Page 35: ...4 4 1 2 x 3 8 BSP M M union HYD1115 2 Bonded seal 1 2 BSP HYD4204 10 3 Valve DC HYD5402 1 1 2 x 1 2 BSP M M union HYD1013 4 1 2 x 1 4 BSP M M union HYD1114 6 1 2 x 3 8 BSP M M union HYD1115 2 Bonded s...

Page 36: ...r M8 FAS2343P 2 Locknut M8 FAS2332 2 6 7 Pin socket mounting bracket SC4912 1 Setscrew M10 x 25 FAS2654P 4 Plain washer M10 FAS2344P 8 Locknut M10 FAS2333 4 7 Front marker light bracket LH SC4891 1 Cu...

Page 37: ...S 4 9 Support bracket SC4229 SC4229 SC4229 1 M4 x 16 Pan Head FAS2430S 4 M4 Locknut FAS2329S 4 10 Suction cup SC4228 SC4228 SC4228 1 Junction Box Assembly SC3583 SC3582 SC3581 1 11 Cable gland SC3524...

Page 38: ...34 HYDRAULIC HOSES...

Page 39: ...P T piece M M F HYD1930 2 I T piece to ram hose HYD2062 2 J Giraffe chute ram hose HYD2047 2 K Swivel motor hose HYD2063 2 Bonded seal 1 2 BSP HYD4204 2 1 2 1 4 BSP M M union HYD1114 2 Bale Lift Hoses...

Page 40: ...1 1 13 Clutch plate 152 5 x 102 PTO2058 4 14 Overrun clutch body PTO2072 1 15 Inner plate PTO2073 2 16 Intermediate plate PTO2074 1 17 Pressure plate PTO2075 1 18 M10 x 100mm Bolt FAS2065 8 19 Spring...

Page 41: ...te PTO2073 2 16 Intermediate plate PTO2074 1 17 Pressure plate PTO2075 1 18 M10 x 100mm Bolt FAS2065 8 19 Spring PTO2076 8 20 M10 Locknut FAS2333 8 21 Inner circlip FAS7112 2 22 Retaining washer PTO20...

Page 42: ...18 x 50 14 Recoil Spring WE1514 2 1 5mm Pitch BRG1209 1 15 Cam Shaft WE1515 1 Braked RIMA Axle Assembly Braked FAD Axle Assembly Ref Description Part No Qty Ref Description Part No Qty Braked FAD Axle...

Page 43: ...WIRING DIAGRAM LIGHTS WIRING DIAGRAM TRACTOR LEAD 39...

Page 44: ......

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