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8. PREPARATION OF THE TRACTOR 

 

 

For good visibility down both sides of the machine when 
working  and  reversing,  the  tractor  should  be  fitted  with 
mirrors. 

 

The  PTO  power  required  to  drive  the  Tomahawk  is 
typically about 60KW (80HP) for the 1005 and 67.5 KW 
(90HP)  for  the  1010.    However,  the  suitability  of  any 
particular tractor will depend upon, a) the distance over 
which the straw is to be spread, b) the type of bale to be 
spread,  and  c)  whether  the  machine  is  to  be  used  to 
transport bales along the road. 

 

The machine  is  designed  to  use  the  standard  540  rpm 
PTO shaft.  

 

The hydraulic valve block requires a double acting spool 
valve or a single acting valve with an unrestricted return.  
Whichever  is  used,  the  hydraulic  supply  must  be 
independent of the 3-point linkage. 

The control box mounting bracket should be fitted inside 
the cab so that the controls are conveniently situated for 
the  operator.    It  should  be  remembered  that  structural 
members of the cab must not be drilled or welded.   
The  electric  control  supply  cable  should  be  connected 
the tractor’s auxiliary 3 pin socket.  Should a socket not 
be available then the control box must be wired directly 
to the battery. Remove the connector plug to reveal the 
brown  and  blue  wires,  brown  is  positive,  blue  is 
negative. Wire directly to the battery with a suitable lead 
and insulated connectors. 

If the supply cable is connected to the battery with 
the  wrong  polarity  the  control  desk  will  not  power          
up. 

If the fuse should blow this will be indicated by the red 
LED illuminating.  

Under no circumstances remove the fuse holder or 
use  fuses  with  a  higher  rating  than  7.5amps. 

Warranty will be invalidated 

9. FITTING THE MACHINE ONTO THE TRACTOR

 

 

Check that the lower links are at a height such that 
they do not foul the PTO shaft when the tractor is 

turning.    If  they  are  not  used  regularly,  it  is 
recommended that they be removed. Hitch the machine 
to  the  tractor  via  the  drawbar  without  the  PTO  shaft 
fitted. Release the parking brake on the left hand side of 
the machine by pulling forwards and then allow to swing 
rearwards.  Park  the  tractor  and  machine  securely  on 
level ground and remove the key.  

 

It  is  essential  to  get  the  relationship  between  the 
tractor  PTO  shaft  and  the  gearbox  input  shaft 

correct to give a satisfactory PTO shaft life.  The correct 
geometry exists when the machine is horizontal. 

 

If  the  machine  is  shredding  whilst  turning  on  a 
regular  basis it  is recommended that  a PTO shaft 

with  a  wide  angle,  constant  velocity  joint  be  fitted.    A 
shaft of this type can be obtained from the manufacturer. 
The  PTO  shaft  will  require  cutting  to  length  to  suit  the 
tractor  to  remove  the  risk  of  bottoming  resulting  in 
catastrophic failure of the machine gearbox. 
 
 

Proceed as follows: 
1.)  Measure  the  distance  between  the  annular  groove 
on the tractor output shaft to the annular groove on the 
machine input shaft. 
2.)  Measure  approximately  the  distance  between  the 
retaining balls of  each sliding  yoke  at either end  of the 
PTO shaft with it fully collapsed.  
3.) Subtract the second measurement from the first and 
now subtract this value from 150mm (6”).  The answer is 
the  amount  to  be  removed  from  each  half  of  the  PTO 
shaft. 
4.) Separate the 2 halves of the PTO shaft and remove 
the  necessary  amount  from  each  half  guard  and  each 
half  tube.  Remove  the  guards  to  facilitate  cutting  if 
required. 
5.)  Fit  the  slip  clutch  side  of  the  PTO  shaft  to  the 
machine and the other end to the tractor, the PTO shaft 
should now have the required 150mm (6”) travel before 
bottoming.  This  should  be  indicated  by  the  length  of 
black PTO guard showing.  
6.) Gradually turn the tractor until maximum turning lock 
is achieved checking that the PTO shaft does not come 
to within 100 mm (4 inches) of bottoming.  
7.)  Drive  the  tractor  and  machine  over  any  significant 
undulating  ground  conditions  checking  that  the  PTO 
shaft  does  not  come  to  within  100  mm  (4  inches)  of 
bottoming. 

 

 

Connect the hydraulic hoses into the spool valve of the 
tractor.  It is important that the supply hose to the valve 
is connected to the pressure port of the tractor, this hose 
is  marked  with  red  tape  around  the  hose.  Attach  the 
brake hose to the tractor brake coupling

 

Once  the  control  box  has  been  positioned,  route  the 
machine cable into the cab making sure it is kept away 
from the rear wheel and any pinch points between the 
PTO  shaft  and  link  arms.    Where  possible,  route  into 
the  cab  through  cable  entry  points  on  the  tractor, 
allowing the rear window to be kept closed during use. 
Plug  the  cable  connector  into  the  socket  on  the  box 
and lock by the clamp provided.

 

 

Ensure  the  functions  of  the  control  box  are 
completely  understood  before  proceeding  to  use 

the  machine.  In  particular  the  bed  chain  is  actuated  in 
the  forward  direction  by  pushing  the  forward  direction 
button  and  stopped  by  pressing  the  button  again. 
Reverse  of  the  bed  chain  can  only  be  actuated  by 
holding the reverse button. 

10. OPERATING INSTRUCTIONS - LOADING

 

10.1 General

 

The  strings  or  net  should  be  removed  from  the 
bale  as  it  is  being  loaded  into  the  machine.  The 
Tomahawk  will  shred  some  string  but  some  will 

tend  to  wrap  around  the  crossbeaters.  Putting  twine  or 
netwrap through the machine is not recommended as it 
will  be  eventually  spread  on  the  land  and  polluting 
subsequent crops.  

When removing string or netwrap from bales never 
climb  into  the  bale  chamber  or  onto  the  tailgate 

behind a bale unless the PTO has been disengaged, the 
engine  has  been  stopped,  the  key  removed  and  the 
machine come to rest. 

 

Summary of Contents for Tomahawk 1010

Page 1: ......

Page 2: ...mbers 7 Grease Nipples x 4 SC Swivel mechanism Ref Description 8 Grease Nipple Cross beater bearings Be hind crossbeater drive sprocket on LHS 9 Grease Nipple Bed Chain front roller bear ing 10 Laysha...

Page 3: ...equirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were c...

Page 4: ...ns and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with th...

Page 5: ...al 10 FAULT FINDING CHARTS SECTION 17 Part 1 11 Part 2 12 PARTS LIST SECTION 18 Tailgate ram 13 Chute ram 13 Braked axle 14 Chassis 15 Front housing rotor 16 Drawbars 17 Sloping flange giraffe chute h...

Page 6: ...um 2 93 m 2 93 m Overall Length Tailgate Up 6 17m 6 17m Overall Length Tailgate Down Extended 8 04 m 8 04 m Max Round Bale Diameter 2 0m 2 0m Maximum Rectangular Bale Size 1 3m x 1 2m x 2 5m 1 3m x 1...

Page 7: ...lected Low rotor speed Giraffe chute ram selected 3 Please read instruction book before using the ma 540 DL1012 Direction of rotation frequency of PTO input Shaft Rotate Giraffe Clockwise Raise Giraff...

Page 8: ...e 3 13 When rotating the chute always check the clearance between the chute and the rear of the cab particularly the window if it is open 3 14 Before disconnecting the hydraulic hoses always lower the...

Page 9: ...risk of bottoming resulting in catastrophic failure of the machine gearbox Proceed as follows 1 Measure the distance between the annular groove on the tractor output shaft to the annular groove on th...

Page 10: ...t forced against the crossbeaters as this may cause problems when starting the machine Before removing the strings place the posts in the sockets on the tailgate and put the chain around the rear of t...

Page 11: ...he machine to a minimum 11 4 Engaging PTO Engage the PTO with the tractor engine on low idle and increase the speed rapidly to working speed when the clutch has engaged fully 11 5 Before Commencing Di...

Page 12: ...ere is no fault or blockage Refer to Maintenance for the correct clutch setting The slip clutch may be hot Care should be taken when removing it from either the machine or tractor 13 MAINTENANCE 13 1...

Page 13: ...ine and unscrew the filter canister Replace element retighten canister and fit valve guard If problems are experienced with either the hydraulic system or electric controls please contact Teagle Machi...

Page 14: ...the requirements of the current braking regulations As the brake shoes wear it may be necessary to realign the actuating rods on their splines so that the arms are perpendicular to the ram body 13 17...

Page 15: ...elow the floor is free from obstructions Repair chain and refit Motor not turning Check connections and tractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails...

Page 16: ...Hydraulic valve fails to operate Hydraulic connections to tractor faulty or not connected Rectify making sure pressure is applied to the valve via the supply hose and that the return line flow is not...

Page 17: ...ty Ref Description Part No Qty Ref Description Part No Qty TAILGATE RAM With Pilot Operated Check Valve Closed centres 571 Open centres 971 Stroke 400 Ram assembly CYL1135 2 Seal kit items 1 10 11 13...

Page 18: ...1 Bolt M20 x 140 FAS9742P 4 Plain washer M20 FAS2347P 4 Locknut M20 FAS2336 4 6 Wheel 385 55 R22 5 8 Stud WE1270 2 7 Wheel nut WE0909 8 8 Mudguard RH SC4906 1 Setscrew M12 x 45 FAS2681P 2 Setscrew M12...

Page 19: ...44P 9 Locknut M10 FAS2333 9 7 Chain Runner SC4931 2 Cup Square M12 x 30 FAS9283P 8 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 8 8 Front Lower Inspection Panel SC4927 1 Setscrew M10 x 25 FAS2654P...

Page 20: ...0 x 8 x 40 FAS8120 1 Sprocket 25 Tooth Dual Chop SC4556 1 Setscrew M10 x 30 FAS2655P 1 Spring washer M10 FAS2354P 1 Washer 45 x 10 x 5 FAS2412P 1 5 Flange Bearing 1 3 8 BRG1305 1 Grease Nipple M6 Stra...

Page 21: ...AS2603P 3 Washer M6 FAS2342P 3 Locknut M6 FAS2330 3 17 Blockage Removal Tool SC1247 1 Ref Description Part No Q ty Associated Components Part No Q ty DRAWBARS Ref Description Part No Qty Associated Co...

Page 22: ...82P 2 Bolt M12 x 55 FAS2683P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 3 Mid Deflector SC4043 1 4 Lower Link LH SC4046 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2...

Page 23: ...M10 FAS2344P 2 Locknut M10 FAS2333 2 12 Latch Arm SC4585 1 Setscrew M10 x 30 FAS2655P 1 Plain Washer M10 FAS2344P 1 Form G Washer M10 FAS2344GP 1 Locknut M10 FAS2333 1 13 Upper Inspection Panel SC3909...

Page 24: ...Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 4 Outlet Chute Upper SC3993 1 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 5 Outlet Chute Lower SC3620 1 Bolt M12 x 50 F...

Page 25: ...SC3813 1 Threaded bar SC3820 1 Plain nut M12 FAS2304P 2 5 Gearbox SC4875 1 Key 12 x 8 x 140 FAS8140 1 Setscrew M12 x 35 FAS2679P 6 Shakeproof Washer M12 FAS9202 6 6 Gearbox Mounting Plate SC4856 1 Se...

Page 26: ...8 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 8 5 Front Sprocket SC4811 1 Setscrew M12 x 35 FAS2679P 1 Washer 50 x 13 x 5mm FAS2383P 1 Spring Washer M12 FAS2374P 1 6 Slat c w Extension SC4903 15 7...

Page 27: ...No Q ty 1 Pressure line filter HYD5343 1 Setscrew M10 x 16 FAS2650P 3 Plain washer M10 FAS2344P 3 2 1 2 BSP M22 M M union HYD1138 2 Bonded seal 22mm HYD4210 2 3 Filter mounting bracket SC4932 1 Setscr...

Page 28: ...7 5 3 Holding Plate SC3337 8 Setscrew M8 x 20 FAS2627P 8 Plain Washer M8 FAS2343P 8 Spring Washer FAS2353P 8 4 Shield Ring SC4115 4 Setscrew M10 X 20 FAS2652P 12 Locknut M10 FAS2333 12 5 Hardox Blade...

Page 29: ...2334 8 16 Finger Extension SC4829 5 Bolt M12 x 40 FAS9680P 10 Washer M12 FAS2345P 20 Locknut M12 FAS2334 10 17 Restraint Finger Long SC4824 6 Bolt M12 x 40 FAS9680P 18 Washer M12 FAS2345P 36 Locknut M...

Page 30: ...2 Locknut M12 FAS2334 21 2 Top Guard SC4833 1 Cup Square Bolt M8 x 15 FAS9240P 2 Cup Square Bolt M8 x 20 FAS9241P 6 Plain Washer M8 FAS2343P 8 Locknut M8 FAS2332 8 3 Top Cover SC4834 1 Setscrew M8 x 2...

Page 31: ...cknut M8 FAS2332 5 Setscrew M12 x 25 FAS2677P 1 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 1 7 Greedy Board LH SC4847 1 Setscrew M12 x 25 FAS2677P 7 Setscrew M12 x 30 FAS2678P 2 Bolt M12 x 70 FAS...

Page 32: ...ew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 Setscrew M12 x 25 FAS2677P 2 Plain Washer M12 FAS2345P 2 4 Cover Plate RH SC4840 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 2 5 Front Side...

Page 33: ...in FAS6267P 2 R Pin 3mm FAS6003P 2 15 Chain SC3192 1 Setscrew M10 x 20 FAS2652P 2 Plain Washer M10 FAS2344P 2 Locknut M10 FAS2333 2 Chain Retainer SC3206 1 16 Post Bracket SC3764 2 Cup Square Bolt M10...

Page 34: ...4P 4 Locknut M10 FAS2333 4 3 Bale Lift SC4860 2 4 Bale Lift Assy SC4865 2 Bolt M12 x 65 FAS9685P 4 Plain Washer M12 FAS2345P 3 Locknut M12 FAS2334 3 5 Ram Pivot Pin SC4907 2 Setscrew M8 x 20 FAS2627P...

Page 35: ...4 4 1 2 x 3 8 BSP M M union HYD1115 2 Bonded seal 1 2 BSP HYD4204 10 3 Valve DC HYD5402 1 1 2 x 1 2 BSP M M union HYD1013 4 1 2 x 1 4 BSP M M union HYD1114 6 1 2 x 3 8 BSP M M union HYD1115 2 Bonded s...

Page 36: ...r M8 FAS2343P 2 Locknut M8 FAS2332 2 6 7 Pin socket mounting bracket SC4912 1 Setscrew M10 x 25 FAS2654P 4 Plain washer M10 FAS2344P 8 Locknut M10 FAS2333 4 7 Front marker light bracket LH SC4891 1 Cu...

Page 37: ...S 4 9 Support bracket SC4229 SC4229 SC4229 1 M4 x 16 Pan Head FAS2430S 4 M4 Locknut FAS2329S 4 10 Suction cup SC4228 SC4228 SC4228 1 Junction Box Assembly SC3583 SC3582 SC3581 1 11 Cable gland SC3524...

Page 38: ...34 HYDRAULIC HOSES...

Page 39: ...P T piece M M F HYD1930 2 I T piece to ram hose HYD2062 2 J Giraffe chute ram hose HYD2047 2 K Swivel motor hose HYD2063 2 Bonded seal 1 2 BSP HYD4204 2 1 2 1 4 BSP M M union HYD1114 2 Bale Lift Hoses...

Page 40: ...1 1 13 Clutch plate 152 5 x 102 PTO2058 4 14 Overrun clutch body PTO2072 1 15 Inner plate PTO2073 2 16 Intermediate plate PTO2074 1 17 Pressure plate PTO2075 1 18 M10 x 100mm Bolt FAS2065 8 19 Spring...

Page 41: ...te PTO2073 2 16 Intermediate plate PTO2074 1 17 Pressure plate PTO2075 1 18 M10 x 100mm Bolt FAS2065 8 19 Spring PTO2076 8 20 M10 Locknut FAS2333 8 21 Inner circlip FAS7112 2 22 Retaining washer PTO20...

Page 42: ...18 x 50 14 Recoil Spring WE1514 2 1 5mm Pitch BRG1209 1 15 Cam Shaft WE1515 1 Braked RIMA Axle Assembly Braked FAD Axle Assembly Ref Description Part No Qty Ref Description Part No Qty Braked FAD Axle...

Page 43: ...WIRING DIAGRAM LIGHTS WIRING DIAGRAM TRACTOR LEAD 39...

Page 44: ......

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