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be  indicated  by  a  build  up  of  material  above  the  bale 
restraint. 

Figure 5. Rotation Of Round Bales 

 

11.8 Discharging Clamp Silage 

 

Increase  bed  chain  speed  until  the  desired  discharge 
rate  is  achieved.  Once  the  forward  portion  of  the  load 
has been discharged, the tailgate can be lifted to ensure 
a continuous feed rate. 

 

11.9 General Discharging Instructions 

 

If a large amount of loose material builds up above the 
bale  restraint    it  may  be  necessary  to  reverse  the  bed 
chain  until  the  loose  material  falls  down  behind  the 
crossbeaters before commencing discharge. 

 

When it is necessary to stop shredding part way through 
a bale, always stop the bed chain rotation and put it in 
reverse for a few seconds before stopping the rotor and 
crossbeaters.    This  allows  the  material  in  the  area 
around the crossbeaters  and rotor to be blown clear  of 
the machine.  Failure to do this may result in a blockage 
occurring when the machine is re-started. 

 

The  length  of  chop  will  vary  with  the  condition  of  the 
bale. The evenness of feed and power consumption will 
also  vary  with  the  material  being  shredded.  In  general, 
baled  silage  and  damp  or  caked  straw  materials  will 
require a higher power input than dry brittle materials. 

 

Should  the  rotor  or  crossbeaters  become  blocked 
indicated by either slipping of the PTO clutch or failure of 
the crossbeaters shear bolt, it may be necessary to turn 
the rotor backwards.  This may be achieved by levering 
the  rotor  paddles  with  a  post  through  the  outlet  chute.  
Further  access  may  be  gained  by  removing  the 
blockage  panels  from  the  front  of  the  upper  and  lower 
rotor housing. 

12. MACHINE PROTECTION DEVICES 

 

IMPORTANT:

 The machine is fitted with a shear bolt on 

the  cross  beater  drive  line.  After  a  blockage,  the  bolt 
may  need  replacing.  If  the  bolt  has  failed  grease  must 
be applied to the slipping surfaces via the grease nipple 
before the shear bolt is replaced. 

 

IMPORTANT:

 The machine is fitted with a slip clutch on 

the PTO shaft.  If this slips repeatedly, it should not be 
tightened until the machine has been examined to check 
that there is no fault or blockage.  Refer to 'Maintenance' 
for the correct clutch setting. 

 

The slip clutch may be hot.  Care should be taken 
when removing it from either the machine or tractor.

 

13. MAINTENANCE 
13.1 Safety  

Never  climb  into  the  bale  chamber  or  onto  the 
tailgate unless the PTO has been disengaged. The 

engine  has  been  stopped,  the  key  has  been  removed 
and the machine has come to a rest. 

 

Care  must  be  taken  when  carrying  out  any 
maintenance  on  /  around  the  chopping  blades  as 

they are extremely sharp. Leather gloves will give some 
protection against minor cuts. 

13.2 Blades 

When  carrying  out  maintenance  work  on  the  blades 
enter the bale chamber via the tailgate.  Wedge the rotor 
and crossbeaters to prevent them from turning reducing  
the risk of trapping hands between the knives and bale 
restraint  fingers.    When  replacing  knives  use  spanners 
with  long  handles  which  will  allow  the  bolts  to  be 
removed whilst avoiding contact with the sharp edges of 
the knives. 

 

Always  keep  your  hands  away  from  the  edges  of 
blades  -  particularly  new  ones,  as  they  are 

extremely sharp.  The blades have a sharp trailing edge, 
which  remains  sharp  even  when  the  leading  edge  is 
blunt.  

13.3 Bed Chain 

To tension the bed chain, release the front  lock nut on 
the tensioner and jack the tensioner using the other nut.  
The bed chain should be tensioned such that the chain 
can be lifted 50mm above the bed midway between the 
drive sprockets.  Retighten lock nuts after tensioning. 

 

The  chain  tension  must  be  checked  and  adjusted 
after initial use as bedding in shall occur. 

 

If  the  Bed  Chain  becomes  tight  in  use,  check  that  the 
grooves  in  the  Chain  Wheels  have  not  become  tightly 
packed  with  straw  or  silage.    If  they  have  they  need 
clearing and the condition  of the  Scrapers needs to be 
checked.   
If the area beneath the Bed Chain becomes blocked or 
requires attention, remove the bolted Inspection Panels 
underneath the machine and clear the blockage. 
Check  the  Front  Scrapers  for  excessive  wear,  these 
may require replacing over time. 

Figure 6. Sprocket Scraper Position

 

13.4 Crossbeater shear bolt 

To  replace  the  shear  bolt,  open  the  hinged  LH  drive 
chain guard. The shear bolt is on the lower crossbeater 
shaft.  Grease  the  hub  before  replacing  the  shear  bolt  
with a Grade 10.9 M8 x 50 bolt. 

 

Summary of Contents for Tomahawk 1010

Page 1: ......

Page 2: ...mbers 7 Grease Nipples x 4 SC Swivel mechanism Ref Description 8 Grease Nipple Cross beater bearings Be hind crossbeater drive sprocket on LHS 9 Grease Nipple Bed Chain front roller bear ing 10 Laysha...

Page 3: ...equirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were c...

Page 4: ...ns and therefore poses no significant hazard to health when properly used Nevertheless in the interests of all concerned it is essential that equipment of our manufacture is used in accordance with th...

Page 5: ...al 10 FAULT FINDING CHARTS SECTION 17 Part 1 11 Part 2 12 PARTS LIST SECTION 18 Tailgate ram 13 Chute ram 13 Braked axle 14 Chassis 15 Front housing rotor 16 Drawbars 17 Sloping flange giraffe chute h...

Page 6: ...um 2 93 m 2 93 m Overall Length Tailgate Up 6 17m 6 17m Overall Length Tailgate Down Extended 8 04 m 8 04 m Max Round Bale Diameter 2 0m 2 0m Maximum Rectangular Bale Size 1 3m x 1 2m x 2 5m 1 3m x 1...

Page 7: ...lected Low rotor speed Giraffe chute ram selected 3 Please read instruction book before using the ma 540 DL1012 Direction of rotation frequency of PTO input Shaft Rotate Giraffe Clockwise Raise Giraff...

Page 8: ...e 3 13 When rotating the chute always check the clearance between the chute and the rear of the cab particularly the window if it is open 3 14 Before disconnecting the hydraulic hoses always lower the...

Page 9: ...risk of bottoming resulting in catastrophic failure of the machine gearbox Proceed as follows 1 Measure the distance between the annular groove on the tractor output shaft to the annular groove on th...

Page 10: ...t forced against the crossbeaters as this may cause problems when starting the machine Before removing the strings place the posts in the sockets on the tailgate and put the chain around the rear of t...

Page 11: ...he machine to a minimum 11 4 Engaging PTO Engage the PTO with the tractor engine on low idle and increase the speed rapidly to working speed when the clutch has engaged fully 11 5 Before Commencing Di...

Page 12: ...ere is no fault or blockage Refer to Maintenance for the correct clutch setting The slip clutch may be hot Care should be taken when removing it from either the machine or tractor 13 MAINTENANCE 13 1...

Page 13: ...ine and unscrew the filter canister Replace element retighten canister and fit valve guard If problems are experienced with either the hydraulic system or electric controls please contact Teagle Machi...

Page 14: ...the requirements of the current braking regulations As the brake shoes wear it may be necessary to realign the actuating rods on their splines so that the arms are perpendicular to the ram body 13 17...

Page 15: ...elow the floor is free from obstructions Repair chain and refit Motor not turning Check connections and tractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails...

Page 16: ...Hydraulic valve fails to operate Hydraulic connections to tractor faulty or not connected Rectify making sure pressure is applied to the valve via the supply hose and that the return line flow is not...

Page 17: ...ty Ref Description Part No Qty Ref Description Part No Qty TAILGATE RAM With Pilot Operated Check Valve Closed centres 571 Open centres 971 Stroke 400 Ram assembly CYL1135 2 Seal kit items 1 10 11 13...

Page 18: ...1 Bolt M20 x 140 FAS9742P 4 Plain washer M20 FAS2347P 4 Locknut M20 FAS2336 4 6 Wheel 385 55 R22 5 8 Stud WE1270 2 7 Wheel nut WE0909 8 8 Mudguard RH SC4906 1 Setscrew M12 x 45 FAS2681P 2 Setscrew M12...

Page 19: ...44P 9 Locknut M10 FAS2333 9 7 Chain Runner SC4931 2 Cup Square M12 x 30 FAS9283P 8 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 8 8 Front Lower Inspection Panel SC4927 1 Setscrew M10 x 25 FAS2654P...

Page 20: ...0 x 8 x 40 FAS8120 1 Sprocket 25 Tooth Dual Chop SC4556 1 Setscrew M10 x 30 FAS2655P 1 Spring washer M10 FAS2354P 1 Washer 45 x 10 x 5 FAS2412P 1 5 Flange Bearing 1 3 8 BRG1305 1 Grease Nipple M6 Stra...

Page 21: ...AS2603P 3 Washer M6 FAS2342P 3 Locknut M6 FAS2330 3 17 Blockage Removal Tool SC1247 1 Ref Description Part No Q ty Associated Components Part No Q ty DRAWBARS Ref Description Part No Qty Associated Co...

Page 22: ...82P 2 Bolt M12 x 55 FAS2683P 2 Plain Washer M12 FAS2345P 4 Locknut M12 FAS2334 4 3 Mid Deflector SC4043 1 4 Lower Link LH SC4046 1 Bolt M12 x 50 FAS9682P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2...

Page 23: ...M10 FAS2344P 2 Locknut M10 FAS2333 2 12 Latch Arm SC4585 1 Setscrew M10 x 30 FAS2655P 1 Plain Washer M10 FAS2344P 1 Form G Washer M10 FAS2344GP 1 Locknut M10 FAS2333 1 13 Upper Inspection Panel SC3909...

Page 24: ...Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 4 Outlet Chute Upper SC3993 1 Bolt M12 x 55 FAS9683P 2 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 2 5 Outlet Chute Lower SC3620 1 Bolt M12 x 50 F...

Page 25: ...SC3813 1 Threaded bar SC3820 1 Plain nut M12 FAS2304P 2 5 Gearbox SC4875 1 Key 12 x 8 x 140 FAS8140 1 Setscrew M12 x 35 FAS2679P 6 Shakeproof Washer M12 FAS9202 6 6 Gearbox Mounting Plate SC4856 1 Se...

Page 26: ...8 Plain Washer M12 FAS2345P 8 Locknut M12 FAS2334 8 5 Front Sprocket SC4811 1 Setscrew M12 x 35 FAS2679P 1 Washer 50 x 13 x 5mm FAS2383P 1 Spring Washer M12 FAS2374P 1 6 Slat c w Extension SC4903 15 7...

Page 27: ...No Q ty 1 Pressure line filter HYD5343 1 Setscrew M10 x 16 FAS2650P 3 Plain washer M10 FAS2344P 3 2 1 2 BSP M22 M M union HYD1138 2 Bonded seal 22mm HYD4210 2 3 Filter mounting bracket SC4932 1 Setscr...

Page 28: ...7 5 3 Holding Plate SC3337 8 Setscrew M8 x 20 FAS2627P 8 Plain Washer M8 FAS2343P 8 Spring Washer FAS2353P 8 4 Shield Ring SC4115 4 Setscrew M10 X 20 FAS2652P 12 Locknut M10 FAS2333 12 5 Hardox Blade...

Page 29: ...2334 8 16 Finger Extension SC4829 5 Bolt M12 x 40 FAS9680P 10 Washer M12 FAS2345P 20 Locknut M12 FAS2334 10 17 Restraint Finger Long SC4824 6 Bolt M12 x 40 FAS9680P 18 Washer M12 FAS2345P 36 Locknut M...

Page 30: ...2 Locknut M12 FAS2334 21 2 Top Guard SC4833 1 Cup Square Bolt M8 x 15 FAS9240P 2 Cup Square Bolt M8 x 20 FAS9241P 6 Plain Washer M8 FAS2343P 8 Locknut M8 FAS2332 8 3 Top Cover SC4834 1 Setscrew M8 x 2...

Page 31: ...cknut M8 FAS2332 5 Setscrew M12 x 25 FAS2677P 1 Plain Washer M12 FAS2345P 2 Locknut M12 FAS2334 1 7 Greedy Board LH SC4847 1 Setscrew M12 x 25 FAS2677P 7 Setscrew M12 x 30 FAS2678P 2 Bolt M12 x 70 FAS...

Page 32: ...ew M8 x 20 FAS2627P 1 Plain Washer M8 FAS2343P 1 Setscrew M12 x 25 FAS2677P 2 Plain Washer M12 FAS2345P 2 4 Cover Plate RH SC4840 1 Setscrew M8 x 20 FAS2627P 2 Plain Washer M8 FAS2343P 2 5 Front Side...

Page 33: ...in FAS6267P 2 R Pin 3mm FAS6003P 2 15 Chain SC3192 1 Setscrew M10 x 20 FAS2652P 2 Plain Washer M10 FAS2344P 2 Locknut M10 FAS2333 2 Chain Retainer SC3206 1 16 Post Bracket SC3764 2 Cup Square Bolt M10...

Page 34: ...4P 4 Locknut M10 FAS2333 4 3 Bale Lift SC4860 2 4 Bale Lift Assy SC4865 2 Bolt M12 x 65 FAS9685P 4 Plain Washer M12 FAS2345P 3 Locknut M12 FAS2334 3 5 Ram Pivot Pin SC4907 2 Setscrew M8 x 20 FAS2627P...

Page 35: ...4 4 1 2 x 3 8 BSP M M union HYD1115 2 Bonded seal 1 2 BSP HYD4204 10 3 Valve DC HYD5402 1 1 2 x 1 2 BSP M M union HYD1013 4 1 2 x 1 4 BSP M M union HYD1114 6 1 2 x 3 8 BSP M M union HYD1115 2 Bonded s...

Page 36: ...r M8 FAS2343P 2 Locknut M8 FAS2332 2 6 7 Pin socket mounting bracket SC4912 1 Setscrew M10 x 25 FAS2654P 4 Plain washer M10 FAS2344P 8 Locknut M10 FAS2333 4 7 Front marker light bracket LH SC4891 1 Cu...

Page 37: ...S 4 9 Support bracket SC4229 SC4229 SC4229 1 M4 x 16 Pan Head FAS2430S 4 M4 Locknut FAS2329S 4 10 Suction cup SC4228 SC4228 SC4228 1 Junction Box Assembly SC3583 SC3582 SC3581 1 11 Cable gland SC3524...

Page 38: ...34 HYDRAULIC HOSES...

Page 39: ...P T piece M M F HYD1930 2 I T piece to ram hose HYD2062 2 J Giraffe chute ram hose HYD2047 2 K Swivel motor hose HYD2063 2 Bonded seal 1 2 BSP HYD4204 2 1 2 1 4 BSP M M union HYD1114 2 Bale Lift Hoses...

Page 40: ...1 1 13 Clutch plate 152 5 x 102 PTO2058 4 14 Overrun clutch body PTO2072 1 15 Inner plate PTO2073 2 16 Intermediate plate PTO2074 1 17 Pressure plate PTO2075 1 18 M10 x 100mm Bolt FAS2065 8 19 Spring...

Page 41: ...te PTO2073 2 16 Intermediate plate PTO2074 1 17 Pressure plate PTO2075 1 18 M10 x 100mm Bolt FAS2065 8 19 Spring PTO2076 8 20 M10 Locknut FAS2333 8 21 Inner circlip FAS7112 2 22 Retaining washer PTO20...

Page 42: ...18 x 50 14 Recoil Spring WE1514 2 1 5mm Pitch BRG1209 1 15 Cam Shaft WE1515 1 Braked RIMA Axle Assembly Braked FAD Axle Assembly Ref Description Part No Qty Ref Description Part No Qty Braked FAD Axle...

Page 43: ...WIRING DIAGRAM LIGHTS WIRING DIAGRAM TRACTOR LEAD 39...

Page 44: ......

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