408- 1559
3
of 10
Rev
T
TOOL
PRODUCT
WIRE
PART
COLOR
DOT
DESCRIPTION
INSULATION
SIZE
RANGE INSULATION
STRIP LENGTH
PART
NUMBER
COLOR
DOT
CODE
DESCRIPTION
INSULATION
COLOR
RANGE
(AWG)
INSULATION
DIA RANGE TERMINAL SPLICE
PIDG Terminals and Splices
Blue
16--14
1.04--2.62
[.041--.103]
47387
Blue and
G
2
G e
a s a d Sp ces
PLASTI--GRIP Terminals
Green
20--16
HD
0.41--1.65
[.016--.065]
5.2--6.0
[
13
/
15
/ ]
6.4--7.1
[
1
/
9
/ ]
47387
Green
2
PIDG Radiation Resistant
Natural
Translucent
16--14
[
13
/
64
--
15
/
64
]
[
1
/
4
--
9
/
32
]
PIDG Radiation Resistant
Terminals and Splices
Translucent
with
Blue Stripe
20--16
HD
—
46121
169485
Red and
1
PIDG Insulation Restricting
Yellow with 3
Black Stripes
26
0.66--1.40
[.026--.055]
4.8--5.6
169485
47304
D
Red and
Yellow
1
PIDG Insulation Restricting
Nylon Terminals
Yellow with 3
Blue Stripes
24
0.79--1.40
[.031--.055]
4.8 5.6
[
3
/
16
--
7
/
32
]
—
47386
Red and
1
PIDG Insulation Restricting
Nylon Terminals
Yellow with 3
Black Stripes
26
0.66--1.40
[.026--.055]
47386
47386--5
Red and
Yellow
1
Nylon Terminals
MS 7928/1--1 through --10
Yellow with 3
Blue Stripes
24
0.79--1.40
[.031--.055]
Red and
Yellow
Red with 3
Green Stripes
22
0.97--2.79
[.038--.055]
6.4--7.1
47386
47386--5
69151--1
D
Yellow
Tool
69151--1
1
PIDG Insulation Restricting
Nylon Terminals
Red with 3
Red Stripes
20
1.17--2.79
[.046--.110]
6.4 7.1
[
1
/
4
--
9
/
32
]
—
69151--1
D
69151 1
Mod F
Red Only
y
Red with 3
White Stripes
18
1.42--2.79
[.056--.110]
47387
Blue and
Green
2
PIDG Insulation Restricting
Nylon Terminals
Blue with 3
Blue Stripes
16
1.60--3.30
[.063--.130]
47386
47386--5
Red and
Yellow
1
Spare Wire Cap 328307
Red
22--18
—
8.0--8.7
47387
Blue and
Green
2
Spare Wire Cap 328308
Blue
16--14
—
8.0 8.7
[
5
/
16
--
11
/
32
]
48518--2
—
—
PIDG FASTON Receptacles
641321--1 (.187 Series) and
641324--1 (.110 Series)
Yellow
G
26--24
—
4.8--5.6
[
3
/
16
--
7
/
32
]
68343--1
6.35 [.250] Exp.
Blue
2
PLASTI--GRIP Terminals
Blue
16--14
3.81--6.35
[.150--.250]
5.2--6.0
[
13
/
64
--
15
/
64
]
—
Figure 3 (End)
D
Use Tight Insulation Support for Wires with Thin Wall Insulation
G
For Reference Only —
Check Product--to--Tool Match Using Part Numbers
3. Place the product in the jaws as shown in
Figure 4 or Figure 5.
4. Close the tool handles until the product is held
firmly in place. DO NOT deform the wire barrel.
5. Insert properly stripped wire(s) into the wire
barrel as shown in Figure 4 or Figure 5.
DO NOT allow wire insulation to enter the wire
barrel.
6. Complete the crimp by closing the tool handles
until the ratchet releases.
7. Release the tool handles, allow the handles to
open fully, and remove the crimped product.
8. To crimp the other wire barrel of a splice,
re--position the uncrimped wire barrel in the tool as
shown in Figure 5, and repeat Steps 2 through 7.
9. Inspect the crimped product according to
Figure 7. Product not meeting these conditions
should NOT be used. If the wire insulation grip is
not satisfactory, refer to Section 4 to adjust the grip
using the insulation crimp adjustment pins.
CAUTION
!
