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Gage Bilt GB108A Series, Original Instructions Manual

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GB108A 20V BATTERY INSTALLATION TOOL

 

GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE 

E-MAIL US FOR A DISTRIBUTOR NEAR YOU.

 

GB108A SERIES 

20V BATTERY INSTALLATION TOOL

 

ORIGINAL INSTRUCTIONS

 

44766 Centre Court Clinton Twp. MI 48038 USA 

Ph: +1 (586) 226-1500  Fax: +1 (586) 226-1505 

[email protected] / www.gagebilt.com

 

GAGE BILT

 

       MADE in USA

 

GB108A SERIES 

GB108A 

Includes (1) VP1086 

(2Ah Battery) 

GB108A/2 

Includes (2) VP1086 

(2Ah 

Batteries) 

Summary of Contents for GB108A Series

Page 1: ...R NEAR YOU GB108A SERIES 20V BATTERY INSTALLATION TOOL ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA GB108A SERIES GB108A Includes 1 VP1086 2Ah Battery GB108A 2 Includes 2 VP1086 2Ah Batteries ...

Page 2: ... Warranty 3 Description and Technical Specifications 4 Description of Functions5 Warnings 6 Principle of Operation 7 How to set up the GB108A 8 10 How to use the GB108A 11 Maintenance 12 Troubleshooting 13 Parts Lists 14 Nose Assembly Selection Chart 15 Alternate Tools Accessories 17 ...

Page 3: ...nty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are...

Page 4: ...arger charging time to 22 30 minutes 90 100 Charger weight w o cable 1 22 lbs 0 55 kg ENVIRONMENTAL USE WARNING Do not operate in an explosive atmosphere The GB108A can be operated between 23 F 113 F 5 C 45 C DESCRIPTION WARNING Any other use is forbidden The GB108A is a battery operated 20V installation tool designed specifically for the efficient installation of blind rivets from 3 16 4 8 mm thr...

Page 5: ...ESCRIPTION OF FUNCTIONS Images may not reflect actual tool Adapter Assy Mandrel Collection Bottle Actuator Assy Riveting Point Light white LED Battery Lock Release Latch Hanger Hole Battery with charging status indication Universal Quick Charger ...

Page 6: ...e that fixation is secure 9 Beware of the risk of crushing or pinching if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arm...

Page 7: ... a signal to the motor When the actuator assembly is depressed the gear on the motor spins the gear on the gear box assy retracting the nose assembly collet This action causes the jaws to clamp on the fastener pintail and pull the sheets together Further force breaks the pintail off When the actuator is released the tool moves back to its starting position The spent pintail is released and drops o...

Page 8: ...n self releasing nose assemblies Damage to tool will occur WARNING Ensure the mandrel collection bottle VP1002 cover cap VP1321 are properly connected and used correctly WARNING Avoid inadvertent starting of the installation tool WARNING Having your finger on the actuator assy VP1316 while carrying the installation tool can lead to accidents CAUTION Check that the hanger clip VP1322 is securely fi...

Page 9: ...low 2 Apply blue Loctite 242 to threads of piston on tool and on male threads of collet adapter 110749 Thread collet adapter 110749 onto piston of tool and tighten Thread adapter anvil 110750 to tool and tighten using wrench flats provided Select proper nose assembly Contact Gage Bilt for more information Screw nose assembly onto adapter 108751 Follow instructions on nose assy data sheet Push the ...

Page 10: ...and release again Press the actuator assy VP1316 briefly and the tool moves to its starting position again Attaching the Belt Clip VP1322 Note Always ensure belt clip VP1322 is secure to the installation tool before using Attach the belt clip VP1322 to the foot of the installation tool using the screw A corresponding thread and slots are recessed in the foot of the housing on both sides of the ins...

Page 11: ...nd installed materials Severe personal injury may result Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged by the tool WARNING Do not pull fastener in the air Personal injury from fastener ejecting may occur WARNING Do not use as a hammer If improperly used or damaged liquid can escape from the battery causing skin irritations or burns Wash with water or ...

Page 12: ...ws after every use Make sure there is no debris inside the nose assembly You should be able to see through from the front of the nose assembly to the back of the tool Remove any obstruction or sealant before use Make sure all pieces of the adapter and nose assy are tightened properly while using Vibra tite to prevent any piece from unthreading Failure to do so can cause permanent damage to the too...

Page 13: ...ting positions 2 THE INSTALLATION TOOL COMPLETES THE CYCLE THEN STOPS a The battery VP1086 is dead The tool is protected by a protection circuit The LED lights up yellow Replace the battery with a fully charged one The yellow LED goes out and you can continue working THE INSTALLATION TOOL DOESN T WORK WITH A FULLY CHARGED BATTERY a Ensure mandrel collection bottle VP1002 or cover cap VP1321 is sec...

Page 14: ...AGNET 1 13 VP1011 HOUSING SCREWS 1 SET 10 PIECES 10 25 VP1280 GEAR BOX COMPLETE 1 14 VP1335 HOUSING LEFT AND RIGHT 1 26a VP1086 Li Ion RivdomPLUS BATTERY 20V 2 0Ah 1 15 VP1336 ELECTRONIC ASSEMBLY COMPLETE 1 26b VP1357 Li Ion RivdomPLUS BATTERY 20V 4 0Ah 1 16 VP1332 MOTOR 1 27 VP1087 UNIVERSAL QUICK CHARGER 110V 1 17 VP1321 COVER CAP 1 28 108751 ADAPTER ASSY 1 18 VP1322 BELT CLIP 1 28a 110749 COLLE...

Page 15: ... 43OS 1 8 4CEA 108 23 4CEA 751 43OS 5 32 5CEA 108 23 5CEA 751 43OS 3 16 6CEA 108 23 6CEA 751 43OS 3 32 3N 108 23 3N 751A 43OS 1 8 4CES 108 23 4CES 751 43OS 5 32 5CES 108 23 5CES 352 61 5CES 751 43OS 3 16 6CES 108 23 6CES 352 61 6CES 751 43OS 456MAX 108 23 INSTALLS 1 8 5 32 3 16 POP CLOSED END NAIL RIVET ALUMINUMMANDREL POP CLOSED END NAIL RIVET STEEL MANDREL 5 32 3 16 BLIND RIVET SINGLEACTION WITH...

Page 16: ... 8 21 GB108A 20V BATTERY INSTALLATION TOOL This page intentionally left blank ...

Page 17: ...mm thru 5 32 4 0 mm diameter GB110A Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm specific 5 16 7 9 mm diameter Lockbolts 5 32 3 9 mm thru 1 4 6 3 mm Contact Gage Bilt for nose assy options GB116RN Rivet nuts M4 M10 M3 M12 Optional Rivet studs M4 M8 Process Monitoring GB108 Blind rivets 3 32 2 4 mm thru 1 4 6 3 mm diameter GB101S Blind rivets 3 32 2 4 mm thru 5 32 4 0 mm diameter Process Monitoring GB1...

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