background image

408- 1559

Rev

T

2

of 10

These tools are members of the CERTI--CRIMP hand

crimping tool family. The ratchet ensures full crimping

of the product. Once engaged, the ratchet will not

release until the handles have been FULLY closed.

The crimping jaws bottom before the ratchet

releases. This design feature assures maximum

tensile performance of the crimp. DO NOT

re--adjust the ratchet.

3. CRIMPING PROCEDURE

Refer to Figure 3 to ensure that the correct tool and

product combination is being used. Figure 3 also lists

the number of dots (or dots and rib) that appear

embossed on a crimped product when it is crimped

using the correct tooling.

3.1. PIDG and PLASTI- GRIP Terminal and Splice and

PIDG FASTON Receptacle

1. Strip the wire to the dimension provided in

Figure 3 being careful to avoid nicking or cutting

the conductor(s).

DO NOT use wire with nicked or missing

conductor(s).

2. Open the tool jaws by closing the tool handles

until the ratchet releases, then allow the handles to

open fully.

TOOL

PRODUCT

WIRE

PART

COLOR

DOT

DESCRIPTION

INSULATION

SIZE

RANGE INSULATION

STRIP LENGTH

PART

NUMBER

COLOR

CODE

DOT

CODE

DESCRIPTION

INSULATION

COLOR

RANGE

(AWG)

INSULATION

DIA RANGE TERMINAL

SPLICE

46121

Red and

1

PIDG Terminals and Splices

4 0 4 8

4 4--5 2

46121

169485

Red and

Yellow

1

PLASTI--GRIP Butt Splices

Yellow

26--22

4.0--4.8

[

5

/

32

--

3

/

16

]

4.4--5.2

[

11

/

64

--

13

/

64

47304

D

Yellow

PIDG Terminals

e o

6

[

5

/

32

--

3

/

16

]

[ /

64

/

64

]

PIDG Terminals and Splices

Natural

Translucent

47907--1

Blue and

White

2

PIDG Radiation Resistant

Terminals and Splices

Natural

Translucent

with

White Stripe

24--20

4.8--5.6

[

3

/

16

--

7

/

32

]

5.6--6.4

[

7

/

32

--

1

/

4

]

47386

Red and

PIDG Terminals

MS 25036--143 through --147

Yellow

5 2 6 0

47386

47386--5

Red and

Yellow

1

PIDG Radiation Resistant

Terminals

MS 7928/4--143 through --147

Natural

with

Yellow Stripe

26--24

5.2--6.0

[

13

/

64

--

15

/

64

]

PIDG Terminals and Splices

Red

47386

R d d

PLASTI--GRIP Terminals

Red

5 2 6 0

6 4 7 1

47386

47386--5

Red and

Yellow

1

PIDG Radiation Resistant

Terminals and Splices

Natural

Translucent

with

White Stripe

22--16

5.2--6.0

[

13

/

64

--

15

/

64

]

6.4--7.1

[

1

/

4

--

9

/

32

]

PIDG Terminals and Splices

Red

PLASTI--GRIP Terminals

Red

5 2 6 0

6 4 7 1

69151--1

D

Red

PIDG Radiation Resistant

Terminals and Splices

Natural

Translucent

with

White Stripe

22--16

5.2--6.0

[

13

/

64

--

15

/

64

]

6.4--7.1

[

1

/

4

--

9

/

32

]

PIDG Terminals and Splices

Red

1 D

PLASTI--GRIP Terminals

Red

5 2 6 0

6 4 7 1

69454

Red

1 Dot

1 Rib

PIDG Radiation Resistant

Terminals and Splices

Natural

Translucent

with

White Stripe

22--18

5.2--6.0

[

13

/

64

--

15

/

64

]

6.4--7.1

[

1

/

4

--

9

/

32

]

Figure 3 (Cont’d)

D

Use Tight Insulation Support for Wires with Thin Wall Insulation

CAUTION

!

CAUTION

!

Summary of Contents for CERTI- CRIMP Series

Page 1: ...bel Color Coded for PIDG and PLASTI GRIP Products Ratchet Handles Jaws Locator 1 INTRODUCTION CERTI CRIMP hand crimping tools listed in Figure 1 are used to crimp the products onto the wire listed in...

Page 2: ...G Terminals and Splices 4 0 4 8 4 4 5 2 46121 169485 Red and Yellow 1 PLASTI GRIP Butt Splices Yellow 26 22 4 0 4 8 5 32 3 16 4 4 5 2 11 64 13 64 47304D Yellow PIDG Terminals e o 6 5 32 3 16 64 64 PID...

Page 3: ...te Stripes 18 1 42 2 79 056 110 47387 Blue and Green 2 PIDG Insulation Restricting Nylon Terminals Blue with 3 Blue Stripes 16 1 60 3 30 063 130 47386 47386 5 Red and Yellow 1 Spare Wire Cap 328307 Re...

Page 4: ...rted between the jaws 4 Raise the locator so that the end of the cap rests against the recessed surface of the locator as shown in Figure 6 5 Close the tool handles until the spare wire cap is held fi...

Page 5: ...wire insulation does not enter the wire barrel There are no nicked or missing conductor strands There is no flash or extruded insulation Color code dot code and tool combination is correct The dot co...

Page 6: ...rival to ensure that the tool has not been damaged during shipment and that it performs according to the criteria described in this sheet If a tool is damaged upon arrival retain the shipping containe...

Page 7: ...cerning the use of the plug gage refer to instruction sheet 408 7424 C Ratchet Inspection Obtain a 025 mm 001 in shim that is suitable for checking the clearance between the bottoming surfaces of the...

Page 8: ...0499 0500 2 36 093 48518 2 0 762 0300 1 27 0500 0 762 0 77 0300 0303 1 267 1 27 0499 0500 3 05 120 69151 1 0 762 0300 1 27 0500 0 762 0 77 0300 0303 1 267 1 27 0499 0500 3 05 120 69454 0 0 762 0300 1...

Page 9: ...rms to this inspection procedure lubricate it with a THIN coat of any good SAE 20 motor oil and return it to service 6 REPLACEMENT AND REPAIR Customer replaceable parts are listed in Figure 10 A compl...

Page 10: ...G LOCATOR 302994 0 302994 0 302994 0 302994 0 12 SPRING 301201 0 301201 0 301201 0 301201 0 13 LOCATOR 3 304052 6 302993 0 302993 0 45965 6 ITEM DESCRIPTION PART NUMBER FOR TOOL ITEM DESCRIPTION 47907...

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