background image

408- 1559

Rev

T

8

of 10

Suggested Plug Gage Design — Insulation Barrel Crimp Section

G (NO--GO)

W (Max)

GO

NO

GO

6.35 [.250] Typ

Jaw Closure

Configuration

G (GO)

F

TOOL

JAW CLOSURE

{

DIMENSION F

(Adjustment Pins in Position 1)

GAGE ELEMENT

{{

DIMENSION G

DIMENSION

W (Width)

TOOL

GO

NO--GO

GO

NO--GO

W (Width)

46121

--0

169485

--

0.762 [.0300]

1.27 [.0500]

0.762--0.77

[.0300--.0303]

1.267--1.27

[.0499--.0500]

3.05 [.120]

47304

--0

0.762 [.0300]

1.27 [.0500]

0.762--0.77

[.0300--.0303]

1.267--1.27

[.0499--.0500]

3.05 [.120]

47386

--0

47386--5

0.762 [.0300]

1.27 [.0500]

0.762--0.77

[.0300--.0303]

1.267--1.27

[.0499--.0500]

3.05 [.120]

47387

--0

1.016 [.0400]

1.524 [.0600]

1.016--1.024

[.0400--.0403]

1.521--1.524

[.0599--.0600]

4.75 [.187]

47907--1

0.762 [.0300]

1.27 [.0500]

0.762--0.77

[.0300--.0303]

1.267--1.27

[.0499--.0500]

2.36 [.093]

48518--2

0.762 [.0300]

1.27 [.0500]

0.762--0.77

[.0300--.0303]

1.267--1.27

[.0499--.0500]

3.05 [.120]

69151--1

0.762 [.0300]

1.27 [.0500]

0.762--0.77

[.0300--.0303]

1.267--1.27

[.0499--.0500]

3.05 [.120]

69454

--0

0.762 [.0300]

1.27 [.0500]

0.762--0.77

[.0300--.0303]

1.267--1.27

[.0499--.0500]

3.05 [.120]

68343--1

1.828 [.0720]

2.337 [.0920]

1.828--1.836

[.0720--.0723]

2.334--2.337

[.0919--.0920]

4.75 [.187]

Figure 8 (End)

{

Jaw closure dimensions apply when insulation barrel jaws are bottomed, but not under pressure.

{{

Material: Tool Steel

Figure 9

GO Element Must Pass

Completely Through Jaw Closure

NO--GO Element May Enter

Partially, But Must Not Pass

Completely Through Jaw Closure

Inspection of Wire Barrel Crimp Section

Inspection of Insulation Barrel Crimp Section

Jaws Bottomed But

Not Under Pressure

Insulation Crimp

Adjustment Pins in

Position 1 (Ref)

Wire Barrel

Crimp Section of

Crimping Chamber

Insulation Barrel

Crimp Section of

Crimping Chamber

Summary of Contents for CERTI- CRIMP Series

Page 1: ...bel Color Coded for PIDG and PLASTI GRIP Products Ratchet Handles Jaws Locator 1 INTRODUCTION CERTI CRIMP hand crimping tools listed in Figure 1 are used to crimp the products onto the wire listed in...

Page 2: ...G Terminals and Splices 4 0 4 8 4 4 5 2 46121 169485 Red and Yellow 1 PLASTI GRIP Butt Splices Yellow 26 22 4 0 4 8 5 32 3 16 4 4 5 2 11 64 13 64 47304D Yellow PIDG Terminals e o 6 5 32 3 16 64 64 PID...

Page 3: ...te Stripes 18 1 42 2 79 056 110 47387 Blue and Green 2 PIDG Insulation Restricting Nylon Terminals Blue with 3 Blue Stripes 16 1 60 3 30 063 130 47386 47386 5 Red and Yellow 1 Spare Wire Cap 328307 Re...

Page 4: ...rted between the jaws 4 Raise the locator so that the end of the cap rests against the recessed surface of the locator as shown in Figure 6 5 Close the tool handles until the spare wire cap is held fi...

Page 5: ...wire insulation does not enter the wire barrel There are no nicked or missing conductor strands There is no flash or extruded insulation Color code dot code and tool combination is correct The dot co...

Page 6: ...rival to ensure that the tool has not been damaged during shipment and that it performs according to the criteria described in this sheet If a tool is damaged upon arrival retain the shipping containe...

Page 7: ...cerning the use of the plug gage refer to instruction sheet 408 7424 C Ratchet Inspection Obtain a 025 mm 001 in shim that is suitable for checking the clearance between the bottoming surfaces of the...

Page 8: ...0499 0500 2 36 093 48518 2 0 762 0300 1 27 0500 0 762 0 77 0300 0303 1 267 1 27 0499 0500 3 05 120 69151 1 0 762 0300 1 27 0500 0 762 0 77 0300 0303 1 267 1 27 0499 0500 3 05 120 69454 0 0 762 0300 1...

Page 9: ...rms to this inspection procedure lubricate it with a THIN coat of any good SAE 20 motor oil and return it to service 6 REPLACEMENT AND REPAIR Customer replaceable parts are listed in Figure 10 A compl...

Page 10: ...G LOCATOR 302994 0 302994 0 302994 0 302994 0 12 SPRING 301201 0 301201 0 301201 0 301201 0 13 LOCATOR 3 304052 6 302993 0 302993 0 45965 6 ITEM DESCRIPTION PART NUMBER FOR TOOL ITEM DESCRIPTION 47907...

Reviews: