background image

408- 1559

Rev

T

4

of 10

Figure 4

PIDG

Terminal

Wire

Stop

PIDG FASTON

Receptacle

PLASTI-GRIP

Terminal

PIDG Insulation

Restricting Terminal

C

B

“B” Equals Wire Barrel

“C” Equals Insulation Barrel

Wire Barrel Butts

Against Locator

End of Wire Conductor Butts Against Tool

Locator (For PIDG FASTON Receptacle,

Wire Butts Against Wire Stop)

C

B

C

B

C

B

3.2. Spare Wire Cap

1. Strip the wire to the dimension provided in

Figure 3 being careful to avoid nicking or cutting

the conductor(s).

DO NOT use wire with nicked or missing

conductor(s).

2. Place the tool insulation crimp adjustment pins

in Position 3.
3. Close the tool handles until the jaws partially

close, but leave enough space for the spare wire

cap to be inserted between the jaws.
4. Raise the locator so that the end of the cap

rests against the recessed surface of the locator as

shown in Figure 6.

5. Close the tool handles until the spare wire cap is

held firmly in place. DO NOT deform the wire

barrel.

6. Insert a properly stripped wire into the wire

barrel until the wire bottoms.

Figure 5

PIDG Butt

Splice

“B” Equals Wire Barrel “C” Equals Insulation Barrel

PLASTI-GRIP

Butt Splice

Window

Indent

Wire

Stop

Locator Seats in

Window Indent

First Crimp

End of Wire Conductor Butts

Against Wire Stop

Insulation Crimp Adjustment

Pins in Position 3

Second Crimp

Locator Seats in

Window Indent

End of Wire Conductor Butts

Against Wire Stop

Window

Indent

Wire

Stop

C B

C

B

Figure 6

Spare Wire Cap

“B” Equals Wire Barrel

Insulation Crimp

Adjustment Pins

in Position 3

Wire Bottomed

in Cap

Raise Locator So that End of

Cap Rests Against Recessed

Surface of Locator

B

CAUTION

!

Summary of Contents for CERTI- CRIMP Series

Page 1: ...bel Color Coded for PIDG and PLASTI GRIP Products Ratchet Handles Jaws Locator 1 INTRODUCTION CERTI CRIMP hand crimping tools listed in Figure 1 are used to crimp the products onto the wire listed in...

Page 2: ...G Terminals and Splices 4 0 4 8 4 4 5 2 46121 169485 Red and Yellow 1 PLASTI GRIP Butt Splices Yellow 26 22 4 0 4 8 5 32 3 16 4 4 5 2 11 64 13 64 47304D Yellow PIDG Terminals e o 6 5 32 3 16 64 64 PID...

Page 3: ...te Stripes 18 1 42 2 79 056 110 47387 Blue and Green 2 PIDG Insulation Restricting Nylon Terminals Blue with 3 Blue Stripes 16 1 60 3 30 063 130 47386 47386 5 Red and Yellow 1 Spare Wire Cap 328307 Re...

Page 4: ...rted between the jaws 4 Raise the locator so that the end of the cap rests against the recessed surface of the locator as shown in Figure 6 5 Close the tool handles until the spare wire cap is held fi...

Page 5: ...wire insulation does not enter the wire barrel There are no nicked or missing conductor strands There is no flash or extruded insulation Color code dot code and tool combination is correct The dot co...

Page 6: ...rival to ensure that the tool has not been damaged during shipment and that it performs according to the criteria described in this sheet If a tool is damaged upon arrival retain the shipping containe...

Page 7: ...cerning the use of the plug gage refer to instruction sheet 408 7424 C Ratchet Inspection Obtain a 025 mm 001 in shim that is suitable for checking the clearance between the bottoming surfaces of the...

Page 8: ...0499 0500 2 36 093 48518 2 0 762 0300 1 27 0500 0 762 0 77 0300 0303 1 267 1 27 0499 0500 3 05 120 69151 1 0 762 0300 1 27 0500 0 762 0 77 0300 0303 1 267 1 27 0499 0500 3 05 120 69454 0 0 762 0300 1...

Page 9: ...rms to this inspection procedure lubricate it with a THIN coat of any good SAE 20 motor oil and return it to service 6 REPLACEMENT AND REPAIR Customer replaceable parts are listed in Figure 10 A compl...

Page 10: ...G LOCATOR 302994 0 302994 0 302994 0 302994 0 12 SPRING 301201 0 301201 0 301201 0 301201 0 13 LOCATOR 3 304052 6 302993 0 302993 0 45965 6 ITEM DESCRIPTION PART NUMBER FOR TOOL ITEM DESCRIPTION 47907...

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