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Maintenance, Service, and Repair
Steering
Page 15
10. Install the new rod end into the steering sleeve. Screw it into the sleeve the same number of
turns counted in the previous step. Do not tighten the rod end clamp or jam nut at this time.
11. Install the rod end into the steering arm. Tighten the rod end nut to 20-25 ft-lbs.
12. Realign the front wheels.
NOTE: Refer to the
Steering
section for information regarding realignment
of the front wheels.
13. Lower the vehicle.
14. Reconnect the main positive and negative cables at the batteries.
15. Remove the blocks from behind the wheels.
16. Release the park brake and test drive the vehicle.
Replacing a Ball Joint
6. Raise the front of the vehicle and support with jack stands.
7. Loosen the ball joint clamp on the steering sleeve.
8. Remove the cotter pin and ball joint nut.
9. Using a pickle fork, remove the ball joint from the
steering arm.
10. Remove the ball joint from the steering sleeve.
HINT: Count the number of turns required to
remove the ball joint from the sleeve.
This will make it easier to realign the
wheels.
11. Install the new ball joint into the steering sleeve.
Screw it into the sleeve the same number of turns
counted in the previous step. Do not tighten the ball
joint clamp at this time.
1. Make sure the key-switch is in the “OFF” position, then remove the
key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the rear wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Always use a lifting strap, hoist, and jack stands, of adequate capacity
to lift and support the vehicle. Failure to use lifting and support devices
of rated load capacity may result in severe bodily injury.
Steering Sleeve
Clamp
Ball Joint
Steering Arm
Cotter Pin
Ball Joint Nut
Summary of Contents for B0-254-48
Page 2: ......
Page 18: ...TAYLOR DUNN...
Page 74: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear...
Page 100: ...TAYLOR DUNN...
Page 136: ...TAYLOR DUNN...
Page 142: ...TAYLOR DUNN...
Page 154: ...TAYLOR DUNN...
Page 157: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 176: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Parts Page 2 Steering Knuckle...
Page 196: ...Illustrated Parts Parts Page 4 Front Brakes Brake body 9 above...
Page 198: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 206: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 210: ...Illustrated Parts Parts Page 18 Rear Brakes Brake body 8 above...
Page 212: ...Illustrated Parts Parts Page 20 Master Cylinder Brake linkage Linkage at the brake caliper...
Page 214: ...Illustrated Parts Parts Page 22 Brake Lines...
Page 216: ...Illustrated Parts Parts Page 24 Rear Suspension View from rear...
Page 218: ...Illustrated Parts Parts Page 26 Motor Rear Motor Mount...
Page 220: ...Illustrated Parts Parts Page 28 Instrument Panel dash...
Page 232: ...TAYLOR DUNN...
Page 233: ...APPENDIX A Special Tools...
Page 242: ...Model B 1 00...
Page 243: ......