Sevcon Troubleshooting
Page 4
Electrical Troubleshooting
If your vehicles is equipped with an electric motor brake, the motor
brake system must be checked to be sure it is working properly before
continuing with this troubleshooting. Operating the speed control
when the motor brake has not disengaged may result in damage to
the motor or speed control system. Refer to
Test 9: Electric Motor
Brake
for information regarding testing the motor brake system.
The electric motor brake is mounted between
the drive motor and the primary reduction
gear case. An illustration of the motor brake
is shown to the left.
Electric motor brake
START TROUBLESHOOTING HERE
If the Battery Status Indicator does not show
a charged battery, check the following:
•
The batteries
•
The wiring from the battery status indicator
to the batteries for open circuits
•
The battery status indicator
•
The positive and negative circuit breaker
•
The main circuit breaker for open circuits
Do not continue unless the indicator shows a
charged battery.
If the vehicle runs in one direction only, then skip
ahead to test #3.
If the vehicle runs slow in forward, but otherwise
runs normal, then skip ahead to test #1.3.
After any repairs are made, completely retest
the vehicle before lowering the drive wheels to
the ground. Failure to retest the vehicle could
result in unexpected movement of the vehicle
resulting in injury or property damage.
This troubleshooting guide is written in
sequential order. All tests must be performed in
the order that they are written. Starting in the
middle or skipping sections when not instructed
to do so may lead to invalid test results.
Summary of Contents for B0-254-48
Page 2: ......
Page 18: ...TAYLOR DUNN...
Page 74: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear...
Page 100: ...TAYLOR DUNN...
Page 136: ...TAYLOR DUNN...
Page 142: ...TAYLOR DUNN...
Page 154: ...TAYLOR DUNN...
Page 157: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 176: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Parts Page 2 Steering Knuckle...
Page 196: ...Illustrated Parts Parts Page 4 Front Brakes Brake body 9 above...
Page 198: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 206: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 210: ...Illustrated Parts Parts Page 18 Rear Brakes Brake body 8 above...
Page 212: ...Illustrated Parts Parts Page 20 Master Cylinder Brake linkage Linkage at the brake caliper...
Page 214: ...Illustrated Parts Parts Page 22 Brake Lines...
Page 216: ...Illustrated Parts Parts Page 24 Rear Suspension View from rear...
Page 218: ...Illustrated Parts Parts Page 26 Motor Rear Motor Mount...
Page 220: ...Illustrated Parts Parts Page 28 Instrument Panel dash...
Page 232: ...TAYLOR DUNN...
Page 233: ...APPENDIX A Special Tools...
Page 242: ...Model B 1 00...
Page 243: ......