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Maintenance, Service, and Repair
Transmission
Page 19
PINION GEAR SHIMMING INSTRUCTIONS
NOTE: This procedure is required only when replacing the front or rear
pinion bearings and races or the ring and pinion gears.
NOTE: To perform this procedure, all parts must be clean and the bearings
lightly lubricated.
Setting the Pinion Gear Depth
This formula is used to calculate the amount of shims that
are required:
C - B - A + (DV) = Pinion Shim (mm)
where,
DV
= The number on the face of the pinion gear.
A
= The distance in millimeters from the face of the
pinion gear to the top of the inner pinion bearing race
(see below)
B
= 54.
C
= The number on the edge of the differential side
plate closest to the input shaft (see next page).
D
= The number on the edge of the differential side
plate farthest from the input shaft (see next page).
E
= The distance in millimeters from the rear of the
drive housing to the face of the pinion gear (see next
page).
Once a shim has been selected and the pinion gear is
installed, confirm that:
E - D = B + (DV)
Number on face of pinion gear
Face of pinion gear
Summary of Contents for B0-254-48
Page 2: ......
Page 18: ...TAYLOR DUNN...
Page 74: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear...
Page 100: ...TAYLOR DUNN...
Page 136: ...TAYLOR DUNN...
Page 142: ...TAYLOR DUNN...
Page 154: ...TAYLOR DUNN...
Page 157: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 176: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Parts Page 2 Steering Knuckle...
Page 196: ...Illustrated Parts Parts Page 4 Front Brakes Brake body 9 above...
Page 198: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 206: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 210: ...Illustrated Parts Parts Page 18 Rear Brakes Brake body 8 above...
Page 212: ...Illustrated Parts Parts Page 20 Master Cylinder Brake linkage Linkage at the brake caliper...
Page 214: ...Illustrated Parts Parts Page 22 Brake Lines...
Page 216: ...Illustrated Parts Parts Page 24 Rear Suspension View from rear...
Page 218: ...Illustrated Parts Parts Page 26 Motor Rear Motor Mount...
Page 220: ...Illustrated Parts Parts Page 28 Instrument Panel dash...
Page 232: ...TAYLOR DUNN...
Page 233: ...APPENDIX A Special Tools...
Page 242: ...Model B 1 00...
Page 243: ......