Maintenance, Service, and Repair
Transmission
Page 16
10. Mark the position of each carrier bearing ring nut in relation to the
drive housing and cover and then remove the differential
assembly, do not allow the ring nuts to rotate.
11. Install the pinion gear. Re-shim if required.
12. Install the pinion gear holding tool (96-500-42) and tighten
the pinion nut enough to keep the pinion gear from rotating.
13. Install the differential assembly.
14. Install the cover and all of the cover bolts. Torque to 45-50
ft-lbs.
If the ring and pinion gears or
bearings are replaced then the pinion
gear must be re-shimmed. Improper
pinion gear shims will result in drive
noise and premature failure. Refer to
Pinion Gear Shimming Instructions.
15. Check the gear lash between the ring and pinion gears.
The gear lash should be 0.005 to 0.007 inches.
16. Adjust the gear lash if needed by tightening or loosening
the carrier bearing race ring nuts. The two ring nuts must
be turned equally in opposite directions.
NOTE: To move the ring gear closer to the pinion:
Loosen the housing carrier bearing race ring
nuts and tighten the cover carrier bearing race
ring nut equally.
NOTE: To move the ring gear away from the pinion:
Loosen the cover carrier bearing race ring nut and tighten the
housing carrier race ring nut equally.
The two ring nuts must be turned the same amount in opposite
directions. This allows the carrier assembly to be positioned with the
proper gear lash without upsetting the bearing preload. If the ring
nuts are not turned the same amount, then the bearing preload will
no longer be correct and will result in drive noise and premature
failure.
Summary of Contents for B0-254-48
Page 2: ......
Page 18: ...TAYLOR DUNN...
Page 74: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear...
Page 100: ...TAYLOR DUNN...
Page 136: ...TAYLOR DUNN...
Page 142: ...TAYLOR DUNN...
Page 154: ...TAYLOR DUNN...
Page 157: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 176: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Parts Page 2 Steering Knuckle...
Page 196: ...Illustrated Parts Parts Page 4 Front Brakes Brake body 9 above...
Page 198: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 206: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 210: ...Illustrated Parts Parts Page 18 Rear Brakes Brake body 8 above...
Page 212: ...Illustrated Parts Parts Page 20 Master Cylinder Brake linkage Linkage at the brake caliper...
Page 214: ...Illustrated Parts Parts Page 22 Brake Lines...
Page 216: ...Illustrated Parts Parts Page 24 Rear Suspension View from rear...
Page 218: ...Illustrated Parts Parts Page 26 Motor Rear Motor Mount...
Page 220: ...Illustrated Parts Parts Page 28 Instrument Panel dash...
Page 232: ...TAYLOR DUNN...
Page 233: ...APPENDIX A Special Tools...
Page 242: ...Model B 1 00...
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