Maintenance, Service, and Repair
Steering
Page 13
1. Make sure the key-switch is in the “OFF” position, then remove the
key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the rear wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Steering Gear with Pitman Arm
Failure to support the
steering gear will result in
the steering gear falling out
of the vehicle and could
cause property damage and/
or severe bodily injury.
REPLACE THE STEERING GEAR
6. Remove the steering wheel. Refer to
Replace the Steering Wheel
section for information
regarding removing the steering wheel.
7. Remove the steering shaft. Refer to
Replace the Steering Shaft
section for information
regarding removing the steering shaft.
8. Remove the pitman arm using a pickle fork.
NOTE: On some vehicle configurations it may
be required to remove the drag link
from the pitman arm. Refer to
Replace
the Ball Joints
section for information
regarding removing the ball joint from
the pitman arm.
9. Support the steering gear so that it cannot fall out
of the vehicle.
10. Remove the bolts holding the steering gear to the
vehicle frame and remove the steering gear from
the vehicle.
11. Center the steering gear. Refer to
Center the Steering Gear
section for information regarding
centering the steering gear.
12. Install in reverse order. Torque the pitman arm nut to 75-100 ft-lbs.
13. Reconnect the main positive and negative cables at the batteries.
14. Remove the blocks from behind the wheels.
15. Release the parking brake and test drive the vehicle.
Summary of Contents for B0-254-48
Page 2: ......
Page 18: ...TAYLOR DUNN...
Page 74: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear...
Page 100: ...TAYLOR DUNN...
Page 136: ...TAYLOR DUNN...
Page 142: ...TAYLOR DUNN...
Page 154: ...TAYLOR DUNN...
Page 157: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 176: ...TAYLOR DUNN...
Page 194: ...Illustrated Parts Parts Page 2 Steering Knuckle...
Page 196: ...Illustrated Parts Parts Page 4 Front Brakes Brake body 9 above...
Page 198: ...Illustrated Parts Parts Page 6 Steering Linkage...
Page 206: ...Illustrated Parts Parts Page 14 Transmission Gear Case...
Page 210: ...Illustrated Parts Parts Page 18 Rear Brakes Brake body 8 above...
Page 212: ...Illustrated Parts Parts Page 20 Master Cylinder Brake linkage Linkage at the brake caliper...
Page 214: ...Illustrated Parts Parts Page 22 Brake Lines...
Page 216: ...Illustrated Parts Parts Page 24 Rear Suspension View from rear...
Page 218: ...Illustrated Parts Parts Page 26 Motor Rear Motor Mount...
Page 220: ...Illustrated Parts Parts Page 28 Instrument Panel dash...
Page 232: ...TAYLOR DUNN...
Page 233: ...APPENDIX A Special Tools...
Page 242: ...Model B 1 00...
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