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SAFETY RULES AND OPERATING INSTRUCTIONS
Safety Rules
Page 14
NOTE: Most faults are a result of a fault in the control
system that will require service by a qualified
technician. These faults are shown here for
reference only.
Operator correctable faults are shown in
bold and underlined.
Fault Code Tables
Level 5 Faults
Fault Code
Description
What to do
F05000
Contactor Over Current
Refer to service technician
F05001
Controller Fault
Refer to service technician
F05002
Configuration Error
Refer to service technician
F05003
Internal Fault
Refer to service technician
F05004
VA Fail
Refer to service technician
F05005
Data Layer Fault
Refer to service technician
F05006
MOSFET Short
Refer to service technician
F05007
Power Up Fault
Refer to service technician
F05008
Line Contactor Short
Refer to service technician
F05009
Wiring/Motor Short
Refer to service technician
F05010
Power Up Fault
Refer to service technician
F05011
Drive 0 ON
Refer to service technician
F05012
Drive 1 ON
Refer to service technician
F05013
Drive 0 OFF
Refer to service technician
F05014
Drive 1 OFF
Refer to service technician
F05015
Drv 0 MOSFET Trip
Refer to service technician
F05016
Drv 1 MOSFET Trip
Refer to service technician
F05017
Traction ON
Refer to service technician
F05018
Traction OFF
Refer to service technician
F05019
MOSFET Short_L
Refer to service technician
F05020
Power Up Fault
Refer to service technician
F05021
Traction Welded
Refer to service technician
F05022
Traction MOSFET
Refer to service technician
F05023
Auto Zero
Refer to service technician
F05024
Drive 0 ON L
Refer to service technician
F05025
Drive 1 ON L
Refer to service technician
F05026
Drive 0 OFF L
Refer to service technician
F05027
Drive 1 OFF L
Refer to service technician
F05028
0 MOSFET trip L
Refer to service technician
F05029
1 MOSFET trip L
Refer to service technician
F05030
Traction ON L
Refer to service technician
F05031
Traction OFF L
Refer to service technician
F05032
MOSFET Short R
Refer to service technician
F05033
Power Up Fault
Refer to service technician
F05034
Traction Welded
Refer to service technician
F05035
Traction MOSFET
Refer to service technician
F05036
Auto Zero R
Refer to service technician
F05037
Drive 0 ON R
Refer to service technician
F05038
Drive 1 On R
Refer to service technician
F05039
Drive 0 OFF R
Refer to service technician
F05040
Drive 1 OFF R
Refer to service technician
F05041
0 MOSFET Trip R
Refer to service technician
F05042
1 MOSFET Trip R
Refer to service technician
F05043
Traction ON R
Refer to service technician
F05044
Traction OFF R
Refer to service technician
F05045
Stack Corrupt
Refer to service technician
F05046
Open Contactor
Refer to service technician
Level 4 Faults
Fault Code
Description
What to do
F04000
Open Contactor
Refer to service technician
F04001
Contactor Welded
Refer to service technician
F04002
Steer POT Fault
N/A
F04003
Sequence Fault
Start up switches were not
operated in the correct
order. Refer to
Vehicle
Operation Guidelines
for
correct sequence.
F04004
F&R Fault
Refer to service technician
F04005
F&R Fault
Direction was selected
before start switch was
closed. Place direction
selector in the OFF position
and restart.
F04006
Interlock Fault
Seat or foot interlock switch
not closed.
F04007
Inch Switch Fault
F&R switch NOT in neutral.
F04008
Steer Fault
Refer to service technician
F04009
Low Battery Volts
Extreme low battery voltage
at the controller. May be a
result of severely
discharged battery or
wrong battery installed.
Confirm that the correct
battery is installed and
charge the battery.
F04010
High battery Volts
Refer to service technician
F04011
Out of Range Fault
Refer to service technician
F04012
CRC Fault
Refer to service technician
F04013
Capacitor Fault
Refer to service technician
Level 2 Faults
Fault Code
Description
What to do
F02000
Throttle Fault
Occurs if throttle control
voltage is high at start
up indicating that the
throttle pedal was
depressed when the
start switch was closed.
If the pedal was not
depressed, then refer to
qualified service
technician.
F02001
Throttle Fault
F02002
Belly Switch Fault
Refer to service technician
F02003
Open Field
Refer to service technician
F02004
Open Field L
Refer to service technician
F02005
Open Field R
Refer to service technician
Level 1 Faults
Fault Code
Description
What to do
F01000
P/S Motor Overheated
Stop the vehicle and allow
the system to cool down.
F01001
Motor Brush Fault
Refer to service technician
F01002
Pump Motor Brush Fault
Refer to service technician
F01003
P/S motor Brush Fault
Refer to service technician
F01004
Low Battery Volts
Batteries are empty and
require charging. If this
fault does not reset after the
charge cycle is complete
then there may be a
problem with the charger or
batteries.
Refer to qualified service
technician.
F01005
Controller Overheated
Stop the vehicle and allow
the system to cool. This
could be a result of an
overloaded vehicle.
F01006
Traction Motor Hot
Stop the vehicle and allow
the system to cool down.
This could be a result of an
overloaded vehicle
F01007
Pump Motor Overheated Stop the vehicle and allow
the system to cool down.
F01008
Wiring fault
Refer to service technician
Summary of Contents for B0-248-36
Page 2: ......
Page 6: ...TAYLOR DUNN...
Page 76: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear...
Page 102: ...TAYLOR DUNN...
Page 138: ...TAYLOR DUNN...
Page 144: ...TAYLOR DUNN...
Page 156: ...TAYLOR DUNN...
Page 159: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 178: ...TAYLOR DUNN...
Page 210: ...Illustrated Parts Parts Page 2 Part number not available at time of printing Front Axle...
Page 212: ...Illustrated Parts Parts Page 4 Part number not available at time of printing Steering Knuckle...
Page 214: ...Illustrated Parts Parts Page 6 Part number not available at time of printing Front Brakes...
Page 216: ...Illustrated Parts Parts Page 8 Part number not available at time of printing Steering Linkage...
Page 228: ...Illustrated Parts Parts Page 20 Part number not available at time of printing Rear Brakes...
Page 230: ...Illustrated Parts Parts Page 22 Part number not available at time of printing Brake linkage...
Page 234: ...Illustrated Parts Parts Page 26 Part number not available at time of printing Motor...
Page 278: ...Illustrated Parts Parts Page 70 Part number not available at time of printing Hitches...
Page 279: ...Illustrated Parts Parts Page 71 Part number not available at time of printing...
Page 280: ...Illustrated Parts Parts Page 72 Part number not available at time of printing...
Page 281: ...APPENDIX A Special Tools...
Page 290: ...Model B 1 00...
Page 291: ......