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Maintenance, Service, and Repair
Brakes
Page 11
FLUSH THE BRAKE SYSTEM
1. Make sure the key-switch is in the “OFF” position, then remove the
key.
2. Place the forward-reverse switch in the center “OFF” position.
3. Set the park brake.
4. Place blocks under the front wheels to prevent vehicle movement.
5. Disconnect the main positive and negative cables at the batteries.
Always use a lifting strap, hoist, and jack stands, of adequate capacity
to lift and support the vehicle. Failure to use lifting and support devices
of rated load capacity may result in severe bodily injury.
6. Raise the rear wheels off of the ground and support with jack stands.
7. If equipped with front brakes, raise the front wheels off of the ground and support with jack
stands.
8. Release the park brake.
9. Remove both rear wheels and, if equipped with front brakes, the front wheels. Refer to
Tires
and Wheels
section for information regarding removing the wheels.
10. Remove the wheel cylinders from each axle. Refer to
Replace the Wheel Cylinder
section
for information regarding removing the wheel cylinder.
11. Attach a clear hose to the bleeder valve on each of the wheel cylinders and route the hoses into
a container for waste brake fluid.
12. Position the wheel cylinders so that the bleeder screw is pointing to the ground and open all
bleeder screws.
13. Pump the master cylinder until all fluid has been pumped from the brake lines and all wheel
cylinders.
14. Close all bleeder screws.
15. Fill the master cylinder with fluid.
16. Open one of the bleeder screws and pump the master cylinder until all fluid has been pumped
from the master cylinder and close the bleeder screw.
17. Repeat the above two steps for each wheel cylinder.
18. Reinstall the wheel cylinders and bleed the brakes. Refer to
Bleed the Brakes
for information
regarding bleeding the brakes.
19. Set the park brake.
20. Install the wheels and lower the vehicle to the ground.
21. Reconnect the main positive and negative cables at the batteries.
22. Release the park brake and test drive the vehicle.
Summary of Contents for B0-248-36
Page 2: ......
Page 6: ...TAYLOR DUNN...
Page 76: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear...
Page 102: ...TAYLOR DUNN...
Page 138: ...TAYLOR DUNN...
Page 144: ...TAYLOR DUNN...
Page 156: ...TAYLOR DUNN...
Page 159: ...Sevcon Troubleshooting Page 3 Electrical Troubleshooting Identifying Your Controller...
Page 178: ...TAYLOR DUNN...
Page 210: ...Illustrated Parts Parts Page 2 Part number not available at time of printing Front Axle...
Page 212: ...Illustrated Parts Parts Page 4 Part number not available at time of printing Steering Knuckle...
Page 214: ...Illustrated Parts Parts Page 6 Part number not available at time of printing Front Brakes...
Page 216: ...Illustrated Parts Parts Page 8 Part number not available at time of printing Steering Linkage...
Page 228: ...Illustrated Parts Parts Page 20 Part number not available at time of printing Rear Brakes...
Page 230: ...Illustrated Parts Parts Page 22 Part number not available at time of printing Brake linkage...
Page 234: ...Illustrated Parts Parts Page 26 Part number not available at time of printing Motor...
Page 278: ...Illustrated Parts Parts Page 70 Part number not available at time of printing Hitches...
Page 279: ...Illustrated Parts Parts Page 71 Part number not available at time of printing...
Page 280: ...Illustrated Parts Parts Page 72 Part number not available at time of printing...
Page 281: ...APPENDIX A Special Tools...
Page 290: ...Model B 1 00...
Page 291: ......