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READ THIS MANUAL CAREFULLY, 
IT CONTAINS IMPORTANT SAFETY INFORMATION. 

Owner's Manual 

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Dune Buggy

Summary of Contents for Dune Buggy GT250

Page 1: ...wner s Manual 7KLV YHKLFOH LV GHVLJQHG DQG PDQXIDFWXUHG IRU RII URDG XVH RQO 86 RQO W GRHV QRW FRQIRUP WR HGHUDO 0RWRU 9HKLFOH 6DIHW 6WDQGDUGV DQG LQ UHJDUGV WR RSHUDWLRQ RQ SXEOLF VWUHHWV URDGV RU KLJKZD V LV LOOHJDO 25 2 52 86 21 0 1 080 5 200 1 23 5 725 16 Dune Buggy ...

Page 2: ...when a warranted part or a dealer is not reasonably available to the owner repairs may be performed at any available service establishment or by the owner using any replacement part The Distributor shall reimburse the owner for the expenses including diagnostic charges not to exceed the Distributor s suggested retail price for all warranted parts replaced and labor charges based on the Distributor...

Page 3: ... 25 25 6 287 6 7 03257 17 6 7 1 250 7 21 6 7 6 5 28 5 72 5 9 6 5 9 1 35 87 216 63 7 216 23 5 7 21 23 5 7 21 6 59 16758 7 216 6 59 16758 7 216 5 3 5 3 5 2 1 6 59 6 Page OWNER S MANUAL 1 2 3 5 6 8 10 12 16 17 20 22 ...

Page 4: ... the recommended maintenance schedule and service your Dune Buggy accordingly Preventive maintenance is extremely important to the longevity of your Dune Buggy Beginners should seek instructions from your dealer or qualified instructors before and during initial use of the dune buggy It is also recommended to practice in a large open area and familiar with operations of this dune buggy We hope you ...

Page 5: ...y You must use your own good judgment You will find important safety information in a variety of forms including Safety Labels _ On the Dune Buggy Safety Messages _ Preceded by a safety alert symbol and one of two signal words WARNING or CAUTION Physical harm may result from failure to adhere to the instructions that are described within the WARNING labels Safety Headings such as Important Safety R...

Page 6: ...oě road use only The tires are not made for pavement and the Dune Buggy does not have turn signals and other features required for use on public roads If you need to cross a paved or public road get oě and walk your Dune Buggy across Take Time to Learn Practice Even if you have driven other Dune Buggies take time to become familiar with how this Dune Buggy works and handles Practice in a safe area...

Page 7: ...sion can greatly reduce a driver s visibility and judgment So driving at night is dangerous and can increase the possibility for an accident Never run your Dune Buggy indoors The exhaust from the engine contains a tasteless odorless and poisonous gas called carbon monoxide Keep away from moving parts of the Dune Buggy The operator of the Dune Buggy should never place their hands or other parts of ...

Page 8: ...ctions 3031112 WARNING WARNING ALL HAIR MUST BE TIED UP AND SECURED AT OR ABOVE SHOULDER LENGTH ALL LOOSE CLOTHING MUST BE SECURED ALL NECKLACES AND SCARVES MUST BE SECURED NO LONG HAIR READ OWNER S MANUAL AND ALL LABELS BEFORE YOU OPERATE THIS DUNE BUGGY NEVER OPERATE THIS DUNE BUGGY WITHOUT PROPER INSTRUCTIONS Beginners require adult supervision NEVER OPERATE THIS DUNE BUGGY ON PUBLIC ROADS It i...

Page 9: ...g sleeved shirt or jacket whenever you drive Although complete protection is not possible wearing proper gear can reduce the chance of injury should you have an accident The following suggestions will help you choose the proper protective gear Helmets and Eyes Protection Your helmet is your most important piece of protective gear because it oěers the best protection against head injuries A helmet ...

Page 10: ...ols and feel comfortable with its ze and weight o Alcohol or Drugs Alcohol drugs and dune buggies don t mix Even a small amount of alcohol can impair your abil g p g ggy y p une buggy aĞer taking medication WARNING Operating this dune buggy without your seat belt could cause you to be thrown from the dune buggy causing serious injury or death WARNING Operating this dune buggy after consuming alcoh...

Page 11: ... buggy and may cause the dune buggy to go out of control Never operate the dune buggy on any paved surfaces including pavements driveways car parks and streets WARNING Operating this dune buggy on public streets roads or highways could cause a collision with another vehicle Never operate this dune buggy on any public streets roads or highways whether they are dirt gravel or paved surfaces WARNING ...

Page 12: ... loose terrain Do Not Perform Stunts You should always operate your Dune Buggy in a safe and reasonable manner When Failure to use extra care when operating on excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slippery or loose terrain until you have learned and pra...

Page 13: ...n 1865mm 45 7in 1160mm 39 4in 1000mm 6 7in 170mm RUFHG DLU FRROHG 6WURNH 250cc 72mm X 60mm PO Vacuum diaphragm NZ USP IRRW OEV U PLQ OHFWULF C D I RUFH 6SODVK XWRPDWLF 9 7 V VWHP 6 1 PP 54 XQOHDGHG 6 RXEOH 6HDWV OEV JDO 30 OZ V 12V 10Ah 9 9 10A 3 576 0 18 ...

Page 14: ...7m 20miles h 73miles h or limited as customers require Hydraulic disc left foot control Independent Dual UP Swing Arm Double Oil damped Shock XDO SRLQW DUQHVV Chain N3D NJ FP SVL N3D NJ FP SVL 2 2 NJV OEV ...

Page 15: ...12 ...

Page 16: ...13 ...

Page 17: ...14 OPERATION Figure 3 Figure 2 Component locations ...

Page 18: ... Before attempting to adjust the seat ensure that dune buggy engine is stopped Never operate this Dune Buggy when the provided seat is not securely fastened to do so could result in a strong possibility of severe personal injury or loss of life Before attempting to adjust the seat ensure the dune buggy engine is stopped E Reverse Adjustment a Push forward the reverse lever to the D position so tha...

Page 19: ...ting Instructions aǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ bǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ǯ cǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ dǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱȱȱ ȱ ȱ ȱ ǯȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱȱȱ ȱ ȱ ȱ ǯ eǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱȱȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ȭ ȱȱȱȱ ȱ ǯȱȱ ȱ ȱ ȱ ȱ ȱȱ ȱ ȱ ȱȱȱȱ ȱ ȱ ǯȱǻ ȱ ǯśǼȱ ȱ ȱ ȱ ȱȱȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȇ ȱ ȱȱȱ ȱ ǯȱ SERVICE INS...

Page 20: ... ŚŖȱ ǯȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ eǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğ ȱ ȱ ȱŗŖȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ C Spark Plug aǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱǻ ȱ ȱ ȱ ȱ Ǽȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ǻ ȱ ȱ Ǽȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ę ȱ ȱŖǯŜDžŖǯŝ ǯ bǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ cǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ D Carburetor Adjustment ȱȱȱȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ Ĵ...

Page 21: ...ȱ 1400RPM dǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ adjusting as the RPM reaches the top speed eǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ fǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ E Cleaning Instructions ȱȱȱȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ǰȱ ȱ ěȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ěȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ F Dune Buggy Lubrication ȱȱȱȱ ȱ ȱ ȱşŖȱ ȱ ȱ ǯȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯ G Chain Lubrication ȱȱȱȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ See Fig...

Page 22: ...ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱǻ ȱ ǯȱŗŗǼ ȱȱȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ Ğǰȱ ȱ ȱ ȱ ȱ ȱȱ ǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ J Storage Instruction ȱȱȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱřŖȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ DZ aǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ǯ bǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ cǯȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱȱȱȱȱȱȱȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ě ȱ ȱ ǯ Figure 11 SPRING ADJUSTMENT CAM RIGHT ROTATE LE...

Page 23: ...heels It is only necessary to remove the 4 lug nuts to remove the wheel See Fig 12 ȱȱȱ ȱ ȱ ȱ Ğ ȱ ȱ ȱ ǯ Figure 12 B Rear Wheel Replacement Do not disassemble the castle nuts when you replace the rear wheels and hub assembly ȱȱȱȱ ȱ ȱ Ĵ ȱ ȱ ȱ ȱŘŚ ȱ ǯȱ ȱ ȱ ěȱ ȱ ȱ ȱ ǯ ȱȱȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱŚȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯ See Fig 13 ...

Page 24: ... ȱ ȱǻ Ǽȱ ȱ ȱ ǯȱȱ ȱ ȱ Ȭ ȱ ȱ ȱ ȱ ȱŗȦŞȄȱȮȱŗȦŚȄȱ ȱ ȱ ȱ ǯ bǯȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ Ğǯȱȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱȱ Ğ ȱ ȱ ȱ ȱ ȱ ǰȱ ȱ ȱ ȱ ȱ ȱ ȱ ȱ ǯȱȱ ȱ ȱ ȱ ȱ ȱ ǯ Figure 14 B A RIGHT ROATE RIGHT ROATE LEFT ROATE LEFT ROATE CL CL LOOK NUT FR WHEEL TIE ROD FR WHEEL TIE ROD ...

Page 25: ... Valve clearance of engine A adjust C clean I inspect clean or replace if necessary L lubricate R replace I I I I I I I I I I I I I C I I R L A A C C C C A L C A 22 PERIODICAL CHECK AND SERVICES WIRING DIAGRAM GT250 B Br B G Y G Br Br Y R B G W R W 15A G R Y R G Y B B R G Br G G Y CDI B Y B W G L W Y G R B YY L W G W Y Y Y B W G L L SPEEDO TEMPERATURE SWITCH TEMPERATURE SWITCH HEADLIGHT HEADLIGHT ...

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