Maintenance, Service and Repair
Maintenance
Page 3
TROUBLESHOOTING GUIDE
Symptom
Probable Cause
Steering Pulls in O ne Direction
Front End Out of Alignment
Low Tire Pressure
Hard Steering
Dry Lube Points in Steering Linkage
Damaged King Pin/Ball Joint
Low Tire Pressure
Excessive Steering Play
Worn Ball Joints
Mis-Adjusted or Worn Steering Gear
Loose Steering Linkage
Lack of Power or Slow Operation
Brakes or Parking Brakes Dragging
Worn Drive Gears
Front End Out of Alignment
Speed Control System Fault
Speed Control System Overheated
High/Low Speed Switch in Low or wiring to the Switch is Faulty
Low Speed Cutback Due to Maintenance Meter Trip (optional)
Abnormal Noise
Worn Drive Gears or Bearings
Worn Front /Rear Axle Bearings
Loose Lug Nuts
Motor Bearings Worn
O il Leak in Rear Bearing Area
Rear Wheel Bearing and/or Gasket Failed
Drive O ver Filled
Brake Pedal Soft or Spongy
Air in Brake Lines
Brake Pedal Low
Brake Worn (1/16" Wear Limit)
Brake Fluid Low
Brakes Out of Adjustment
Braking Power Low
Brake Worn (1/16" Wear Limit)
Brake Pads Contaminated with Fluid
Brake Pedal Linkage Binding
Brakes Out of Adjustment
Air in Brake Lines
Trailer Brake System Faulty (optional)
Summary of Contents for B 2-48
Page 2: ......
Page 70: ...Maintenance Service and Repair Steering Page 22 Exploded View of Steering Gear ...
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Page 132: ...TAYLOR DUNN ...
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Page 164: ...Illustrated Parts Parts Page 2 Front Axle ...
Page 166: ...Illustrated Parts Parts Page 4 Steering Knuckle ...
Page 168: ...Illustrated Parts Parts Page 6 Steering Linkage ...
Page 174: ...Illustrated Parts Parts Page 12 Rear Suspension View from rear ...
Page 176: ...Illustrated Parts Parts Page 14 Transmission Gear Case ...
Page 180: ...Illustrated Parts Parts Page 18 Rear Brakes Front Brakes ...
Page 182: ...Illustrated Parts Parts Page 20 Brake Lines Master Cylinder ...
Page 184: ...Illustrated Parts Parts Page 22 Motor ...
Page 186: ...Illustrated Parts Parts Page 24 Motor Mount Apply 94 421 34 grease to inside of motor coupler ...
Page 188: ...Illustrated Parts Parts Page 26 Wheels and Tires Ref wheel hub 1 2 5 assembly 4 3 6 7 8 9 10 ...
Page 196: ...Illustrated Parts Parts Page 34 Lighting Stobe Light 4 1 2 3 5 6 7 ...
Page 206: ...Illustrated Parts Parts Page 44 Seat Cushions and Deck ...
Page 208: ...Illustrated Parts Parts Page 46 Mirrors 92 202 00 Assembly Miscellaneous Frame Components ...
Page 210: ...Illustrated Parts Parts Page 48 Decals ...
Page 212: ...Illustrated Parts Parts Page 50 Cab Options Steel Cab Fiberglass cab ...
Page 218: ...Illustrated Parts Parts Page 56 Hydraulic Dump Body Option ...
Page 220: ...Illustrated Parts Parts Page 58 Rear Cargo Box 1 2 3 4 5 6 5 Top Covers ...
Page 222: ...Illustrated Parts Parts Page 60 Hitches ...
Page 224: ...TAYLOR DUNN ...